D6T TRACK-TYPE TRACTOR Std, XL Differential Steering SMC00001-UP (M...

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Cerrar SIS

Pantalla anterior

Producto: TRACK-TYPE TRACTOR

Modelo: D6T TRACK-TYPE TRACTOR SMC
Configuración: D6T TRACK-TYPE TRACTOR Std, XL Differential Steering
SMC00001-UP (MACHINE) POWERED BY C9 Engine

Desarmado y Armado
D6T Track-Type Tractor Power Train
Número de medio -KENR5126-01 Fecha de publicación -01/08/2008 Fecha de actualización -14/08/2008

i02615690

Track - Separate
SMCS - 4170-076

Separate Procedure
Table 1

Required Tools
Tool Part Number Part Description Qty
A 264-5771 Link Plate 2
B 264-5774 Threaded Rod 4
C 264-5768 Plate 2
D 265-8989 Nut 8
E 265-9028 Half Nut 4
F 264-5777 Block 2
G 8T-9367 Bolt 1/4 - 20 by 2 inch 1
H 264-5770 Puller Plate 1
J 265-8035 Cylinder 1
K 3S-6224 Electric Hydraulic Pump Gp 1
L 264-5776 Guard 1
M 264-5778 Contact Tool 2
N 279-0095 Spacer 6
P 138-7573 Link Bracket 2

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Do not attempt to disassemble or assemble this machine until you read

and understand the disassembly and assembly instructions. Improper
disassembly and assembly procedures could result in injury or death.

Inspect all threaded components before use. Damaged threads may fail
under hydraulic pressure. Broken threads may release flying objects
that are propelled with great force. Personal injury or death can occur
if struck by flying objects.

Do not stand near the hydraulic press while the press is in operation. A
component that slips or breaks under pressure may fly into the air with
great force. Personal injury or death can occur if struck by flying
objects.

Note: The shield on the Multi-Pitch SystemOne Track Press Tool has been removed for photographic
purposes. Always operate the Multi-Pitch SystemOne Track Press Tool by using the shield.

Separation of SystemOne Track With the Multi-Pitch

SystemOne Track Press Tool

Illustration 1 g01106958

1. Relieve the tension on the track roller frame. Refer to Operation and Maintenance Manual, "Track
- Adjust".

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Illustration 2 g01183815

2. Position the track links that will be removed between the final drive and the rear idler on
machines with the elevated sprocket.

Illustration 3 g01200296

3. Block the track assembly with suitable cribbing.

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Illustration 4 g01200026

4. Remove bolts (1) and use two people to remove track shoes (2). The weight of track shoe (2) is
approximately 27 kg (60 lb). Remove the shoe that is directly on the track links that will be
removed. Remove one track shoe (2) on either side of the track links that will be removed.

5. Clean the bushings. Clean the track links. Any large amounts of dirt or rust may inhibit the tool
from aligning properly.

Illustration 5 g01200024

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Illustration 6 g01200367

6. Install Tooling (A) onto the track link that will be removed first. Use the existing track bolts (1) to
locate Tooling (A). Refer to illustration 6 for the correct bolt location.

7. Install Tooling (D) onto Tooling (B) to a distance of approximately 127 mm (5.0 inch).

8. Install Tooling (H) onto Tooling (B) .

9. Install Tooling (B) through Tooling (A). Refer to Illustration 5.

Illustration 7 g01205732

10. Position the second Tooling (A) onto the track links. Locate Tooling (A) with track bolts (1) and
the track nuts. Tighten track bolts (1) .

NOTICE
Tooling (E) will keep the tooling from falling to the ground after the
track link has been removed.

11. Install Tooling (E) onto Tooling (B). Verify the full thread engagement of Tooling (E) but do not
tighten. Refer to Illustration 7.

Note: Leave enough space between Tooling (E) and Tooling (A) in order to allow the studs to
move.

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Illustration 8 g01200924

12. Install Tooling (D) onto the remaining Tooling (B) to a distance of approximately 127 mm (5.0
inch).

13. Install Tooling (B) and Tooling (D) through Tooling (H) .

Illustration 9 g01205745

14. Install Tooling (M) onto Tooling (C) .

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Illustration 10 g01200935

15. Install Tooling (C) onto Tooling (B) .

Illustration 11 g01200937

Illustration 12 g01200938

16. Install Tooling (F) onto Tooling (B) .

17. Orient Tooling (F) so that the Tooling (J) will be located properly.

18. Install Tooling (E) onto Tooling (B) .

Note: Position Tooling (M) onto the cartridge pins and tighten Tooling (E). Refer to Illustration
11.

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Illustration 13 g01129712

19. If necessary, Tooling (G) can be installed into Tooling (C). The bolt will keep the hydraulic
cylinder from falling during installation.

Illustration 14 g01200942

20. Install the other Tooling (C) onto Tooling (B) .

21. Install Tooling (D) onto Tooling (B) .

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Illustration 15 g01200536

22. Locate the center of the hydraulic cylinder on Tooling (J). On some hydraulic cylinders, the
cylinder is not located in the center of the housing. It is critical that the hydraulic cylinder is
located centrally for easier installation of the track link.

Illustration 16 g01200944

23. Install Tooling (J) between both of Tooling (C) .

Note: Verify that Tooling (J) is centered within the tooling.

24. Tighten Tooling (D) until Tooling (C) supports Tooling (J) .

NOTICE
Failure to remove the track bolts will result in damage to the tooling.

Illustration 17 g01200945

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25. Remove track bolts (1) from Tooling (A) . Tooling (A) and Tooling (H) will move outward as
the track link is removed.

Illustration 18 g01206044

Illustration 19 g01205759

26. Install three of Tooling (N) on each Tooling (M) .

Note: Tooling (N) will prevent one side of the track link from coming off of the cartridge pin
before the other side of the track link.

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Illustration 20 g01200947

27. Connect Tooling (K) to Tooling (J) .

28. Install Tooling (L) over the tooling. Fasten the buckles. Tighten the straps.

To prevent possible damage to your hearing, always wear ear protection

when using this tool and/or working around noise generating tools.

To avoid eye injury, always wear protective glasses or face shield. Make
sure no one can be injured by flying objects or debris when using tools
or working on a component.

To prevent personal injury or even death from ejected parts or flying

objects never remove the upper rigid guard or the lower flexible guard
during operation of the portable track press. Never remove either guard
when the tool is under pressure.

29. Use the assembled Tooling in order to separate the track link from the cartridge pin. The track
link will be pulled off of the ends of the cartridge pins. Watch carefully in order to ensure that the
track link is removed evenly. As the track link is being pulled off, remove Tooling (N) in order to
allow the track link to be removed.

Note: The track link must be pulled off evenly off the ends of the cartridge pins. Turn off the
pump if one end of the track link is offset more than 6.0 mm (0.24 inch) from the other end of the
track link. If one side of the track link has been removed farther, release the hydraulic pressure
from the hydraulic cylinder. Move the hydraulic cylinder to the side of the track link that is
trailing behind. Do not move the centerline of the hydraulic cylinder on the outside of the studs. If
the centerline of the hydraulic cylinder is outside the studs, the tooling may become damaged.
Once the track link is even, center the hydraulic cylinder to the track link. Continue to remove the
track link.

Note: Tooling (J) has a 12.7 mm (0.50 inch) stroke. It will be necessary to stroke the hydraulic
cylinder many times during the removal process.

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Illustration 21 g01200948

30. Attach Tooling (P) and a suitable lifting device to the tooling. The weight of the assembled
tooling is approximately 72 kg (160 lb). Support the tooling with a suitable lifting device.
Remove Tooling (E) .

Note: The tooling can be disassembled one component at a time. The heaviest components are
Tooling (C). The weight of one Tooling (C) is approximately 18 kg (40 lb).

Illustration 22 g01200950

31. Place the tooling onto the ground. Remove Tooling (D). Remove Tooling (H). Remove the track
link.

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Illustration 23 g01200957

32. In order to remove the remaining link, use Tooling (P) and a suitable lifting device to position
Tooling (B) through Tooling (A). The weight of the configured tooling weighs approximately 72
kg (160 lb).

33. Install Tooling (H) onto Tooling (B) .

34. Install Tooling (D) onto Tooling (B) .

Illustration 24 g01200962

35. Install the other Tooling (A) onto the track links. Locate Tooling (A) with track bolts (1) and the
track nuts. Tighten the track bolts in order to secure Tooling (A) to the track links.

NOTICE
Tooling (E) will keep the tooling from falling to the ground after the
track link has been removed.

36. Install Tooling (E) onto Tooling (B). Verify the full thread engagement of Tooling (E) but do not
tighten. Refer to Illustration 24.

Note: Leave enough space between Tooling (E) and Tooling (A) in order to allow the studs to

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move.

Illustration 25 g01200967

37. Tighten Tooling (D) and Tooling (E) in order to locate Tooling (M) onto the cartridge pins.

Illustration 26 g01200971

38. Install Tooling (J) between both of Tooling (C) .

Note: Verify that Tooling (J) is centered within the tooling.

39. Tighten Tooling (D) until Tooling (C) supports Tooling (J) .

NOTICE
Failure to remove the track bolts will result in damage to the tooling.

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Illustration 27 g01200972

40. Remove track bolts (1) and the track nuts from Tooling (A) . Tooling (A) and Tooling (H)
will move outward as the track link is removed.

Illustration 28 g01205759

41. Install three of Tooling (N) on each Tooling (M) .

Note: Tooling (M) will prevent one side of the track link from coming of the cartridge pin before
the other side of the track link.

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Illustration 29 g01200995

42. Connect Tooling (K) to Tooling (J) .

43. Install Tooling (L) over the tooling. Fasten the buckles. Tighten the straps.

To prevent possible damage to your hearing, always wear ear protection

when using this tool and/or working around noise generating tools.

To avoid eye injury, always wear protective glasses or face shield. Make
sure no one can be injured by flying objects or debris when using tools
or working on a component.

To prevent personal injury or even death from ejected parts or flying

objects never remove the upper rigid guard or the lower flexible guard
during operation of the portable track press. Never remove either guard
when the tool is under pressure.

44. Use the assembled tooling to separate the track link from the cartridge pin. The track link will be
pulled off of the ends of the cartridge pins. Watch carefully in order to ensure that the track link is
removed evenly. As the track link is being pulled off, remove Tooling (M) in order to allow the
track link to be removed.

Note: The track link must be pulled evenly off the ends of the cartridge pins. Turn off the pump if
one end of the track link is offset more than 6 mm (0.24 inch) from the other end of the track link.
If one side of the track link has been removed farther, release the hydraulic pressure from the
hydraulic cylinder. Move the hydraulic cylinder to the side of the track link that is trailing behind.
Do not move the centerline of the hydraulic cylinder on the outside of the studs. If the centerline
of the hydraulic cylinder is outside the studs, the tooling may become damaged. Once the track
link is even, center the hydraulic cylinder to the track link. Continue to remove the track link.

Note: Tooling (J) has a 12.7 mm (0.5 inch) stroke. It will be necessary to stroke the hydraulic
cylinder many times during the removal process.

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Illustration 30 g01201002

45. Remove Tooling (L) .

46. Remove Tooling (J) .

47. Support the tooling with Tooling (P) and a suitable lifting device. Remove Tooling (E) .

48. Place the tooling on the ground. Disassemble the tooling.

Separation of SystemOne Track on Machines with an elevated

Sprocket by using a Portable Track Press
Table 2

Required Tools
Tool Part Number Part Description Qty
A 242-5370 Hydraulic Press Group 1
B 242-5380 Hydraulic Hose Group 1
C 1D-4646 Bolt 2
D 242-5377 Plastic Locating Pin 2
E 242-5372 Yoke 1
F 252-9917 Upper Rigid Guard 1
G 242-5393 Flexible Guard 1
H 8S-4757 Bolt 4
J 242-5356 Contact Tool 2
K 242-5381 Plate 1
L 3S-6224 Electric Hydraulic Pump Gp 1
M 242-5379 Plate 1

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Do not attempt to disassemble or assemble this machine until you read

and understand the disassembly and assembly instructions. Improper
disassembly and assembly procedures could result in injury or death.

Inspect all threaded components before use. Damaged threads may fail
under hydraulic pressure. Broken threads may release flying objects
that are propelled with great force. Personal injury or death can occur
if struck by flying objects.

Do not stand near the hydraulic press while the press is in operation. A
component that slips or breaks under pressure may fly into the air with
great force. Personal injury or death can occur if struck by flying
objects.

Illustration 31 g01107917

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Illustration 32 g01200296

1. Position the track links that will be removed between the final drive and the rear idler. Block the
track assembly with cribbing.

Illustration 33 g01106958

2. Relieve the tension on the track roller frame. Refer to Operation and Maintenance Manual, "Track
- Adjust".

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Illustration 34 g01200026

3. Remove bolts (1) and use two people to remove track shoes (2). Remove the shoe that is directly
on the track links that will be removed. Remove one track shoe on either side of the track links
that will be removed.

4. Clean the bushings. Clean the track links. Any large amounts of dirt or rust may inhibit the tool
from aligning properly.

Illustration 35 g01206052

5. Install Tooling (E) onto the bushings.

Illustration 36 g01205350

6. Install Tooling (J) onto Tooling (A) .

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Illustration 37 g01201043

7. Position Tooling (A) on track link (3). Use Tooling (D) in order to secure Tooling (A) to track
link (3) .

Illustration 38 g01107545

8. Install Tooling (C) .

Illustration 39 g01205410

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9. Insert Tooling (K) between Tooling (E) and Tooling (A) .

10. Position Tooling (M) on the front of Tooling (A) .

11. Install one Tooling (H) through Tooling (M), through Tooling (A), and into Tooling (K) .

Illustration 40 g01206086

12. Install remaining Tooling (H). Check that Tooling (A) is firmly in place before you tighten the
Tooling (H). Tooling (H) that is located between the hydraulic cylinders should be tightened first.

Note: Make sure that you tighten Tooling (H) evenly. Verify that Tooling (H) has full thread
engagement with plate (K) .

13. After Tooling (H) is tightened, remove Tooling (D) .

To prevent possible damage to your hearing, always wear ear protection

when using this tool and/or working around noise generating tools.

To avoid eye injury, always wear protective glasses or face shield. Make
sure no one can be injured by flying objects or debris when using tools
or working on a component.

To prevent personal injury or even death from ejected parts or flying

objects never remove the upper rigid guard or the lower flexible guard
during operation of the portable track press. Never remove either guard
when the tool is under pressure.

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Illustration 41 g01206061

Illustration 42 g01206063

Illustration 43 g01205401

14. Follow Steps 14.a through 14.f in order to install the guard.

a. Install Tooling (G) onto Tooling (F) .

Note: Tooling (G) has two cutouts on one end. Fasten Tooling (G) to Tooling (F) on the
end that is opposite the cutouts.

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b. Install Tooling (G) and Tooling (F) over the tooling.

c. Install Tooling (B) through the cutouts in Tooling (G) .

d. Connect Tooling (B) to Tooling (A) .

e. Complete the installation of Tooling (G) to Tooling (F) .

f. Install track bolts (1) and nuts.

Illustration 44 g01205405

15. Connect Tooling (B) to Tooling (L). Make sure that all connections are clean and tight.

16. Make sure that valves (4) are in the open position.

17. Use the assembled tooling to separate the track link and the cartridge pins. The track link will be
pulled off the ends of the cartridge pins. Watch carefully in order to ensure that the track link is
removed evenly.

Note: The track link must be pulled evenly off the ends of the cartridge pins. Turn off the pump if
one end of the track link is offset more than 6 mm (0.24 inch) from the other end of the track link.
Close the valve on the side of the track link that is farther off the end of the cartridge pin. Restart
the pump. When the track link is straight, turn off the pump. Open both valves (3). Continue the
process.

18. Turn off Tooling (L) when the track link is removed. Allow the oil to return to the reservoir.
Springs will force the hydraulic cylinders of the main service tool to return to the start position.

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Illustration 45 g01206061

Illustration 46 g01206063

Illustration 47 g01205401

19. Remove bolts (1) and nuts.

20. Remove a portion of Tooling (G) from Tooling (F). Disconnect Tooling (B) from Tooling (A) .

21. Remove Tooling (G) and Tooling (F) from the tooling.

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Note: Failure to follow Step 22 through Step 25 may result in a component that will fall to the
ground.

Illustration 48 g01205397

22. Remove three of the four Tooling (H). Leave remaining Tooling (H) installed. Remaining
Tooling (H) will keep track link (5) and Tooling (K) from falling onto the ground.

23. Grasp the bottom of Tooling (K). Partially remove the remaining Tooling (H). Remove Tooling
(K) .

24. Grasp the bottom of track link (4). Continue to remove the remaining Tooling (H). Remove track
link (4) .

25. Grasp the bottom of Tooling (M). Continue to remove the remaining Tooling (H). Remove plate
(M) .

26. Grasp Tooling (A). Remove Tooling (C). Remove Tooling (A) .

27. Do not remove Tooling (E) .

Illustration 49 g01205369

28. Move Tooling (A) to the opposite side of the track in order to remove the second track link.
Position Tooling (A) on track link (6) that will be removed. Use Tooling (D) in order to secure

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Tooling (A) to track link (6) .

29. Repeat Step 8 through Step 27 in order to remove the second track link.

Illustration 50 g01206103

30. Use a suitable lifting device in order to support the track.

31. Remove Tooling (E) .

Copyright 1993 - 2008 Caterpillar Inc. Wed Oct 22 19:16:13 EST 2008
Todos los derechos reservados.
Red privada para licenciados del SIS.

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