CI/SfB (4-) Rf9

June 2014

Call
Email
Or visit
01283 722588
[email protected]
www.marleyeternit.co.uk
Profiled Sheeting
Marley Eternit Lichfield Road Branston
Burton upon Trent DE14 3HD
Choosing and Using
Profiled Sheeting Choosing and Using 23
 Profile 3 and Profile 6
Marley Eternit, the UK's only manufacturer of fibre cement
roofing and cladding solutions, has been producing profiled
sheeting for over 90 years. Today, we offer two ranges of profiled
sheeting – Profile 3 and Profile 6 – to a wide range of customers.
The products are differentiated by the size of corrugation in the
sheets; Profile 3 having smaller corrugations than Profile 6.
Both types of sheet are manufactured from a selected blend of
Portland cement and water, reinforced with a mixture of both
natural and synthetic fibres.
Marley Eternit have always worked to improve safety when using
our range of roofing and cladding products. Building upon over
90 years experience in the UK roofing industry we have developed
a purpose designed, reinforced fibre cement sheet – Profile 6 –
that meets the high standards of safety in roofing work set out in
the Health and Safety Executive document ‘Health and Safety in
Roof Work’ (HSG 33). In addition to the Profile 6 sheet, we are
proud to be able to offer a complementary range of accessories
that meet the same high standards of safety.
Marley Eternit fibre cement profiled sheeting is manufactured in
accordance with a quality system registered under BS EN ISO 9001.

Which profile?
The decision to use Profile 3 or Profile 6 sheets will depend largely
upon the following four criteria:
1 The scale of the building in question.
2 Compatibility with any existing materials.
3 The distance from centre to centre of the horizontal fixing
rails or purlins.

Why choose Marley Eternit fibre 4 Whether or not the roofing material is to be classified as
non-fragile.
cement profiled sheeting?
Reference should therefore be made to the sheet sizes, fixing
•  Only UK manufacturer of fibre cement
details and product data provided in this leaflet before deciding
•  Highly cost effective weatherproofing which type of profiled sheeting to use.
•  Low maintenance
•  No rust, rot or corrosion Contents
•  Resistant to chemical attack 2 Introduction 12 Product selector (fold out)
•  Vapour permeability reduces condensation 4 Applications 14 Exposure
•  Excellent noise and thermal insulation 6 Colour range 16 Installation
•  Quick and easy to install and fix 8 Profile 6 and Profile 3 18 Ten easy steps to fixing
•  Wide product and colour range 10 Accessories 20 Working with fibre cement
•  Unbeatable after sales service roofing sheets

UK ma
nufact The recommendations given in this leaflet are in accordance with BS 8219:
Marley ured 2001: Installation of sheet roof and wall coverings - Profiled fibre cement –
Ete
UK man rnit is the Code of practice. For further information on fixing fibre cement sheets and
ufact only
cemen urer of fibre fittings, refer to BS 8219 or contact Marley Eternit.
t shee
product ting
s.

2 Introduction Profiled Sheeting Choosing and Using 3

 Commercial Residential

Equestrian Industrial Agricultural

Refurbishment Leisure

4 Applications Profiled Sheeting Choosing and Using 5

Colour ranges

Painted colour range Matt colours

Experience gained over many years has shown that the standard These colours are part of the standard colour range but have a
Marley Eternit colour range will meet the majority of design matt finish.
requirements in both rural and urban areas. All the standard
colours have been chosen for their ability to harmonise with the
most commonly used building materials – brick, slate, stone,
concrete and timber.

Bracken Sherwood

Cloud Grey GS92 Gunmetal Grey BS 18-B-25 Farmscape anthracite

Anthracite sheets have a pigmented surface layer. Together
with subtle variations in tone inherent in any natural cementitious
product, the appearance will blend with almost any landscape
from the day the building is erected.

Black GQ60 Blue BS 18-B-29

Anthracite

Laurel Green BS 12-B-29 Van Dyke Brown BS 08-B-29 Natural Grey

Natural Grey is the standard finish for Profile 6 and Profile 3.
Sheets can also be supplied unpainted.

Tawny Brown GQ80 Brown GQ78

Natural Grey

6 Colour ranges Profiled Sheeting Choosing and Using 7

Profile 6 Profile 3

Profile 6 and safety in roof work Profile 3

When correctly installed, Profile 6 has been tested and classified The lower profile of this product makes it particularly suitable for a
as non-fragile, this must be considered when working to the roof range of domestic, agricultural and light industrial buildings. It can
safety requirements of HSG 33. be laid to a minimum roof pitch of 10°.
Profile 6 is a high strength fibre cement sheet with polypropylene
reinforcement strips inserted along precisely engineered locations Profile 3 sheet
which run for the full length of the sheet in each corrugation. This lengths (mm)
provides maximum reinforcement strength with no loss of durability 1525, 2450, 3050
in service.

Profile 6 sheet lengths (mm)

1220, 1375, 1525, 1675, 1825, 1975, 2125, 2275, 2440, 2600,
2750, 2900, 3050.

Farmscape lengths (mm)

1525, 1675, 2440, 2750, 2900, 3050.

650.8 131.2
72.3 19.8
5.8

Fixing Fixing Fixing

782

Technical data
Profile 6 Profile 3
Overall width 1086mm 782mm

The cut-away illustration above shows the location of the Net covering width 1016mm 650.8mm
polypropylene reinforcement strip inserted in a precisely Thickness (nominal) 6.7mm 5.8mm
engineered position in each corrugation of the Profile 6 sheet. Density (nominal) 1450kg/m3 1450kg/m3
Pitch of corrugations (nominal) 146.5mm 72.3mm
1016 70
146.5 Depth of profile 47.6mm 19.8mm
Fixing 6.7 47.6 Fixing
Profile height category C A
Side lap 70mm 131.2mm
1086 Minimum end lap 150mm 150mm
Maximum purlin centres 1375mm 925mm

Other products Maximum rail centres 1825mm 1225mm

In order to ensure full compliance with HSG 33, ridges and Maximum unsupported overhang 350mm 250mm
rooflights must also be upgraded. Marley Eternit can supply a full Approx. weight of roof as laid, with 150mm
range of fittings to ensure that the complete roof is non-fragile – end laps, single skin including fixings 17kg/m2 14.5kg/m2

see pages 8 to 11 for details. Minimum roof pitch 5° 10°

8 Profile 6 and Profile 3 Profiled Sheeting Choosing and Using 9

Accessories

Profile 3 Profile 6 Profile 3 Profile 6

Cranked crown sheet N/A Girth: 750 or 900mm Eaves corrugation closure Cover width: Cover width:
650.8mm 1016mm
Standard sizes:
12.5°, 15°, Size: 75mm Sizes: 65, 100
(effective leg 150, 250mm
Other sizes: length) (effective leg length)
5°, 7.5°, 10°,
17.5°, 20°, 22.5° Handed left Universal
and right
Ventilating crank crown N/A Girth: 750mm or 900mm
Eaves filler Cover width: Cover width:
Standard sizes: 650.8mm 1016mm
12.5°, 15°,
Handed left Universal
Other sizes: and right
5°, 7.5°, 10°,
17.5°, 20°, 22.5°
Two piece close fitting ridge Cover width: Cover width:
650.8mm 1016mm Apron flashing Cover width: Cover width:
(adjustable) (adjustable) 650.8mm 1016mm
Size: 120° Size: 124°
Handed right Handed left

Two piece ventilating ridge Cover width: Cover width:

650.8mm 1016mm Roll top barge board Overall lengths:
(adjustable) (adjustable) 1525mm
2440mm
3000mm
Available in 200 x 200mm
wing dimensions
Two piece plain wing ridge Cover width: Cover width: External corner Overall lengths:
650.8mm 1016mm 1800mm
(adjustable) (adjustable) 2440mm
3000mm
Available in 200 x 200mm and
300 x 300mm wing dimensions

Hooded two piece ridge finial N/A Available

Note: Cover widths indicated make allowance for overlap

10 Accessories Accessories 11
Product selector
1
1 Profile 6 2 Profile 3 12 1

14
13

6 3
5
4

3 GRP translucent 4 Two-piece plain

sheet* wing ridge cover
Adjustable over range
2
of roof pitches. 8 11
10

*For P6 only

9
5 Cranked V6 Ventilating 9 External corner 10 Eaves
crown sheet cranked crown Plain wing cover trim for corrugation
For covering apex For ventilation at apex wall-to-wall and roof to closer
of roof. of roof. gable end wall.
For blanking off
corrugation voids
at eaves of roof.

7 Apron flashing 8 Roll top 11 Eaves filler 12 Hooded two 13 Two piece 14 Two piece
For weathering top bargeboard For blocking corrugation piece ridge finial ventilating close fitting
of mono-pitch
Decorative trim for voids at eaves of roof. Made to suit roll top ridge cover ridge cover
lean-to roofs.
corner junction of roof bargeboards with Adjustable over range With profile wings
and gable end wall. two-piece adjustable of roof pitches adjustable over range
ridge only. Profile providing natural of roof pitches
6R only. ventilation.

12 Product selector Profiled Sheeting Choosing and Using 13

 Lap
Exposure This describes how much one sheet overlaps another at either the
end (end lap) or the side (side lap).

Pitch
This describes the degree to which the roof slopes.
When using profiled sheeting the windloadings
of a location are critical to ensure the optimal
sealing requirements. Guidance procedure
Step 1: Exposure
Exposure zones Determine the expected degree of exposure by examining the
Approximate wind driven rain (litres/m2 per spell) adjacent map.
less than 56.5
Step 2: Centres of support
equal to or greater than 56.5 Purlin centres for Profile 6 should be a maximum of 1375mm for a
contact Technical Department superimposed loading up to 1.89kN/m2. For Profile 3, the purlins
should be at 925mm maximum centres for loadings up to
1.8kN/m2. There should be two fixings per sheet, per purlin. Where
windloadings exceed this level, please contact the Marley Eternit
Technical Department for advice before proceeding.

Step 3: Lap and seal

Establish requirement for lapping and sealing by reference to the
exposure zones map of the UK and the table below. See page 13
for sealing details.

Step 4: Fixings

Sheltered and moderate sites

Less than 56.5 l/m2 wind driven rain per spell
Minimum End lap Lap treatment
Roof pitch (mm) End laps Side laps
22.5° and over 150 Unsealed Unsealed
15° and over 300 Unsealed Unsealed
15° and over 150 Sealed Unsealed
10° and over 150 Sealed Sealed

Moderate and severe sites

More than 56.5 l/m2 wind driven rain per spell
Minimum End lap Lap treatment
Roof pitch (mm) End laps Side laps
25° and over 150 Unsealed Unsealed
Notes: Map taken from BS8219. When buildings stand above their surroundings or
are situated in open country with no windbreaks, including sites on or near the 17.5° and over 150 Sealed Unsealed
coast, or on hill tops, they must be considered subject to severe exposure.
15° and over 150 Sealed Sealed
On roofs over 10° pitch where parapets might allow snow build up, 300mm double
sealed end laps and single seal side laps are recommended. The minimum pitch for
Profile 6 is 5°. Where slopes are between 5° and 10° the maximum slope length
10° and over 300 Sealed Sealed
should be 15m with double sealed end laps and single sealed side laps.

14 Exposure Profiled Sheeting Choosing and Using 15

Installation

Whilst Marley Eternit profiled sheeting is easy to install, Overhangs

the following guidelines should be observed: Sufficient overhangs must be allowed at the eaves to ensure that
• The sheets should be installed smooth surface up. rainwater discharges into the gutter. Verges must be overhung by
one complete corrugation unless a bargeboard is used.
• The sheets should be cut with a hand saw or slow speed
reciprocating power saw.
• All fixing holes should be drilled, not punched, and should provide
adequate clearance for the fastener shank (minimum 2mm).
• There should be two fixings per purlin or rail covered at the fixing
points shown on pages 8 and 9.
• When using power tools in a confined area, dust extraction
equipment is advisable.
B
• The dust and swarf generated when working with the sheets
does not require any special handling requirements other than
normal good housekeeping to maintain a clean working area.

Fixing Side Laps

The correct fixing of a sheet is important in order to avoid Sealing
premature failure, corrosion or leaks in a roof. Many factors Where appropriate, butyl strip sealant should be positioned as
influence the fixing of a roof, such as the purlin or rail type and the shown. Use 8mm diameter butyl strip for Profile 6 and 6mm butyl
nature of the roof in question. Particularly important is the type of strip for Profile 3.
fastening system used and compliance with the manufacturer’s
recommendations. Butyl strip Profile 3 8mm butyl strip Profile 6

Topfix fasteners are generally used to fix Profile 6 sheets on a roof

as they provide a quick and effective one step fixing operation.
Follow the recommendations of the fastener manufacturer
regarding maximum roof pitch, minimum purlin thickness etc.
Topfix fasteners should be installed using the recommended depth
setting power tool to ensure the fasteners are correctly tightened.
End Laps
Checking the topfix fasteners for tightness The minimum end lap for either Profile 3 or Profile 6 is 150mm,
fixed as shown in the section below.
Where double sealing is necessary with 300mm endlaps, the second
butyl strip should be positioned 100-200mm below the fixing.

.
min
mm
150
Where topfix fasteners are not used, 8mm diameter fasteners are
used for Profile 6 and 6mm diameter for Profile 3. The fibre cement Butyl strip m
sheet must be pre-drilled with a 2mm clearance hole. If using drive 50m
screws, the holes must be located centrally on the purlins, if using
m
hook or crook bolts, the holes should be 4mm upslope of the back 50m
edge of the purlin. In all instances, Sela washers and caps should
be utilised to ensure adequate weather protection.
16 Installation Profiled Sheeting Choosing and Using 17
10 easy steps to fixing

The fixing of a fibre cement roof can be accomplished by most Mitring plan single slope roof
people if they follow these ten easy steps in conjunction with the
illustrations opposite. In order to weatherproof the roof, the butyl Ridge
strip must be installed as described on page 13, and mitres cut to 3 6 6 6 9
avoid having four thicknesses of sheeting in the same plane at the
junctions of sides and end laps.
1 Lay sheet number 1 at the eaves without mitring.
2 5 5 5 8
2 Lay sheet number 2, mitring bottom right hand corner as per
the illustration opposite.
3 Lay sheet number 3, mitring as per step 2. Continue up the roof
1 4 4 4 7
slope to complete the first tier.
Eaves
4 Lay sheet number 4 at the eaves of the next tier, mitring the top Direction of lay left to right
left hand corner as per the illustration opposite. Mitres opposite hand for laying right to left

5 Lay sheet number 5, mitring both top left hand and bottom right
hand corners as per illustration opposite, and continue up the
slope until ready to lay sheet number 6 at the ridge. Mitring Profile 3*
6 Lay sheet number 6 at the ridge, mitred as per step 2.
7 Repeat the procedure from and including step 4, working

150mm
across the roof from eaves to ridge, until there is room for only
3 to 6mm
one more tier to be laid, on the right hand edge.
8 Lay sheet number 7, mitring the top left hand corner. If
131.2mm
necessary, reducing the sheet width by cutting down the right
hand edge. All subsequent sheets in this final tier should be cut
150mm

accordingly.
9 Lay sheet number 8 as per step 7, continuing up the roof slope
until ready to lay the final sheet at the ridge.
10 Lay sheet number 9 at the ridge without mitring to complete
the roof.

Notes:
Mitring Profile 6*
1 On a duo pitch roof start both slopes from the same end of the building. One
slope will therefore be sheeted left to right, the opposite slope will be sheeted
right to left.
150mm

2 The corrugations of sheets must line up at the apex to ensure that the ridge 3 to 6mm
accessories will fit.
3 When cranked crown sheets are used, both top courses of roofing sheets and
the cranked crowns themselves must be mitred. 70mm
4 Always lay sheets with the correct end and side laps, as detailed elsewhere in
150mm

this booklet.
5 Do not cut mitres in situ.

* Assumes 150mm end lap

18 Ten easy steps to fixing Profiled Sheeting Choosing and Using 19

Working with Marley Eternit Safety
• The structure should be adequately prepared for the sheets.
fibre cement roofing sheets • The position and fixing of all purlins should be checked before
starting sheeting. Ensure the purlin system is adequately braced
in accordance with the manufacturer’s recommendations.
Storage and handling • Ensure there is proper access to the roof.

Storage (general) • Workmen should not work directly beneath area being sheeted.
Profiled sheets should be stored as close as practically possible to • Provide a scraper at the bottom of all ladders to remove mud
the area of works, on a firm level base, using the profiled bearers from boots.
(on which the sheets are delivered) to raise the sheets off the
• Sheeters should wear suitable clothing: Wear boots or shoes
ground. Sheeting stacks should generally not exceed 1200mm
(not Wellington boots), avoid loose, flapping clothing, avoid
high unless a level concrete base is available, in which case, the trousers with turn-ups.
maximum height is 1500mm. A separate stack should be made of
each length of sheet; if this is not possible, stack with longest • Treat as a fragile roof and always use crawling boards, roof
sheets at the bottom and the shortest at the top. It is important ladders or walkways.
when stacking Profile 6 sheets on site that the smaller ‘under rolls’ • Workmen should not be allowed to use the roof as a working
are all on the same side of the stack. Sheets should always be platform during sheeting.
stored weather (smooth) side upwards. • Materials should not be stacked on the roof.
Stacks of sheets should not be stored in full sun during the • It is possible for one man to safely handle smaller sheets at roof
summer months as the differential temperature across the sheets level on a calm day. However, safe handling of profiled sheets on
can result in unacceptable stresses in the sheets and can lead to a roof may require two men in certain circumstances.
edge cracking.
• Two men are always required to lay the eaves course and the
If sheets are to be retained in the packs for more than 3 months, sheets above rooflights.
they should be stored inside a building where they can be
• Always lay sheets in accordance with the approved sequence.
protected from extreme variations in temperature and moisture.
• Do not cut the sheets in a confined space since nuisance dust
Ingress of moisture into packs of profiled sheets may cause
will be created.
efflorescence staining, bowing during installation or permanent
distortion. • Remove all loose material from the roof as the work proceeds.
• Always fully fix the sheets as the work proceeds.
Storage (natural grey sheets)
• Do not leave tools on the roof surface.
The plastic wrapping should be retained for as long as possible to
control the environment around the sheets. Once the pack has • Avoid deflecting a sheet whilst attempting to force a bearing.
been opened, or if the wrapping is damaged and allowing the • Sheets should be laid in tiers from the eaves to the ridge,
ingress of water, the sheets should be stored under cover. thereby allowing easier use of crawling boards.
• Correct staging should always be laid over the purlins ahead of
Storage (coloured sheets) the sheeting.
Coloured sheets should be stored under cover at all times,
preferably inside a building, but if this is not available they can be • Where regular access is required to reach roof lights, ventilation
stored under a tarpaulin. The tarpaulin should be spaced off the and service ducts, properly constructed walkways should be
top and sides of the sheets to allow effective air circulation and provided.
avoid condensation. • Take extra care on a roof during windy, wet or frosty weather.
The plastic wrapping on coloured sheets is only designed to • Take extra care on painted sheets whose surface will be more
protect the sheets in transit. It should be removed and carefully slippery than natural grey sheets.
disposed of as soon as possible. • Do not step on sheets.
In addition to the Construction (Design and Management)
Regulations 1994 (CDM), always observe the relevant
provisions of the Health and Safety at Work legislation
currently in force.

20 Working with Marley Eternit fibre cement roofing sheets Profiled Sheeting Choosing and Using 21
 CI/SfB (4-) Rf9
June 2014

Call
Email
Or visit
01283 722588
[email protected]
www.marleyeternit.co.uk
Profiled Sheeting
Marley Eternit Lichfield Road Branston
Burton upon Trent DE14 3HD
Choosing and Using
Profiled Sheeting Choosing and Using 23