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Design of Flash Mixer at Kurawar - 1A

This document provides design details and calculations for a flash mixer tank at Kurawar-1A. Key details include: 1) Dimensions and material properties for the tank walls, walkway, base slab, base beam, and foundation are specified. 2) Load calculations are shown for the tank walls, walkway, base slab, base beam, and foundation. 3) Reinforcement requirements are designed and specified for the tank walls, walkway, base beam, and footing slab to resist bending and shear stresses. 4) The column size, reinforcement, and capacity are designed and checked to support the base beam loads. 5) The footing size and reinforcement are designed to support
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0% found this document useful (0 votes)
172 views

Design of Flash Mixer at Kurawar - 1A

This document provides design details and calculations for a flash mixer tank at Kurawar-1A. Key details include: 1) Dimensions and material properties for the tank walls, walkway, base slab, base beam, and foundation are specified. 2) Load calculations are shown for the tank walls, walkway, base slab, base beam, and foundation. 3) Reinforcement requirements are designed and specified for the tank walls, walkway, base beam, and footing slab to resist bending and shear stresses. 4) The column size, reinforcement, and capacity are designed and checked to support the base beam loads. 5) The footing size and reinforcement are designed to support
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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DESIGN OF FLASH MIXER AT KURAWAR - 1A

3
Density of water = 9.81 kN/m
3
Density of concrete = 25 kN/m
Density of soil = 18 kN/m3
3
S.B.C of Soil= 100 kN/m

TOP LVL = 473.25 m


WSL = 472.750 m
N.G.L = 469.50 m
BED LVL = 469.000 m

L= 1.2 m
B= 1.2 m
H= 4.25 m
L/H = 0.282
MOMENT COEFFICIENT FOR WALL PANEL TOP FREE, BOTTOM & VERTICAL EDGE FIXED :
( Ref IS:3370 -Part IV)
3
Max Moment MH = -0.014 x 9.81 x 4.25 = -10.54 KNm
3
Max Moment MV = 0.007 x 9.81 x 4.25 = 5.27 KNm

a) CANTILEVERED WALKWAY DESIGN Span = 1.000 m


Let thickness = 150 mm
Self wt. = 3.750 KN/m2
LL = 5.0 KN/m2
Finishes = 1.0 KN/m2
Total Load = 9.750 KN/m2
M= 5.88 KNm
Duncracked = 67.23 mm
Provide ,Doverall = 150 mm deff = 120 mm
2
Ast = 235.47 mm
2
Dia. Of Bar used = 10 mm Astbar = 78.525 mm
Spacing required = 333.48598 mm
Spacing Provided = 200 mm
Provide 10 mm dia @ 200 c/c as main bars & 8 mm dia @150 c/c as d/s bars.
Design Moment = 11.15 KNm
DESIGN OF THICKNESS OF TANK WALLS
For no crack section
Overall Depth of section required
D2 = M*6*106/2.0*103
D= 182.9 mm
Provide D= 230 mm
d = 181 mm

AstV = 11.15 x 10 6 = 550.8 mm2


130 x 0.86 x 181
Provide 10mm dia @125 c/c vertically on inner face.

AstH = 10.54 x 10 6 = 521.01 mm2


130 x 0.86 x 181
Provide R/F 10 mm dia @ 150 c/c horizontally on both faces

Pr. At base lvl. due to earth= 9.81 x 0.50 + (18-9.81) x 0.500 x.333 = 6.27 KN/m2
2
Max BM = 0.0070 x 6.27 x 0.500 = 0.01 KNm
Ast min = 0.24 x 230 x1000/100 = 552 mm2 (on both faces)
Provide R/F 8mm dia @ 175 c/c vertically on outer face.

BASE SLAB
Let thickness of base slab = 200 mm
Projection all around = 200 mm
2
Area of Base slab = 4.24 m
length of salb = 1.2 m
LOAD CALCULATONS
2
Due to Base slab = 0.200 x 25 = 5.00 kN/m
2
Due to wt. of soil over base slab = 0.5 x 18 = 9.0 kN/m
2
due to weight of water inside = 4.25 x 10 = 42.5 kN/m
2
Total load = 56.50 kN/m

considering as interior pannel : Ly/Lx = 1

Negetive moment at continuous edge = 2.6035 kNm


Duncrack = 88.377 mm
Dprovided = 200 mm deff. = 150 mm
2
Astrequired = 164.83 mm
Provide 8 mm dia. @150 c/c squiremesh.

DESIGN OF BASE BEAM :


Size Of Beam = 300 x 300 mm
c/c Length of beam = 1.5 m
Height of wall Above Beam= 4.25 m
Loads due to wall= 0.23 x 4.25 x 25 = 24.438 kN/m
Self weight of Beam= 0.3 x 0.3 x 25 = 2.25 kN/m
Load from Slab = 22.6 kN/m
Total Loads = = 49.288 kN/m

Muat support= 9.241 kNm


Muat midspan= 4.62 kNm
drequired = 304.0 mm
Doveral = 300 mm deff, provided = 250 mm
2
Astreq. = 351.05 mm
2
Provide 12 mm dia bar. Astb = 113.08 mm
Provided 4 nos of 12 mm dia bar equially distributed
Provided 8 mm dia bar @150 mm c/c as stirrup
Load on Column- C1
Load transferred by beam = 49.29 x 1.500 = 73.93 kN
Self Wt. of Column = 0.3 x 0.3 x 3.25 x 25 = 7.3125 kN
Total Load = 81.24 kN
Total Wt. at the base of each col. = 80.00 kN
Checking of Slenderness ration of column
use longitudinal Bar= 12 mm
L= 3.25 m least lateral dimension= 192 mm
l= 2.6 m or, 300 mm
Slenderness Ratio= 8.67 < 12 we take 300 mm
(hence it is Short Column)

Assume Column SIZE = 300 x 300


Provide col. Size of dia. 300 mm with 8 - 12 mm dia bars
Ties : 8mm dia @ 100 c/c upto h/6 dist. from each support +rest @ 150 c/c
Load carrying capacity of sugg. size= (From IS 456 : 2000 cl B-3.1)
= 830362 N σ cc = 8 N/mm2 (M30)
= 830.36 kN > 80.0 kN σ sc = 130 N/mm2 (Fe500)
SAFE

DESIGN OF FOUNDATION F-2


vertical load on col. C-1 = 80.00 kN
vertical load on col. C-2 = 80.00 kN
Self weight of footing (10%) = 16.00 kN
Total load on footing = 176.00 kN
2
S.B.C of Soil at 1.5 m depth = 100.00 kN/m

Size Of footing
2
Area of footing = 1.760 m
Adopt a footing size 2000 x 1000 mm
c/c dist. Between columns,l = 1.50 m

a1 = 0.25 m
a2 = 0.3 m
Clear proj. of slab from col. Face,a =.5 x (B-b) = 0.35 m

2.0

1.50

1.00
0.30 0.30

80 KN 80
1.50

88.00 kN/m
Net upward soil reaction, po = 176.00 = 88.00 kN/m
1.0 x 2

DESIGN OF FOOTING SLAB


Let footing beam width = 400 mm
Proj. of footing slab beyond beam face = 1 x ( 1 - 0.4 ) = 0.3 m
2
2
BM = 88.00 x 0.3 = 3.960 kNm
2
d.eff = 109.0 mm
PROVIDE doverall = 200 mm d.eff = 142 mm
Ast = M /σst x j x d
2
= 264.83688 mm
Astmin. = 0.12% of Ggross-section = 240 mm2
PROVIDE 10 mm dia @ 200 mm c/c as main bars and 3 nos 8 mm dia on each side of beam as distribution
steel.
Check for 1-way shear
Shear force F =po (a-.142) = 18.30 kN 18.304

τv =V/bd = 18304 = 0.129 N/mm2


1000 x142
p= Ast x 100 = 0.276 %
bd
2
For M-30 ,Permissible shear stress,τc = 1x 0.238 = 0.238 N/mm
As τv < τc HENCE SAFE

DESIGN OF FOOTING BEAM :FB-1


Sizwe of Beam = 300 x 300 mm
Upward load intensity on beam = 176.00 = 88.00 kN/m
2.00
2
Maximum BM = 88.00 x 0.3 = 3.96 kNm
2
d.effective from BM consideration = √ M /Q x b = 85.63 mm
PROVIDE doverall = 300 mm d.eff = 247 mm
2
Ast = 152.25 m
PROVIDE (2-16t+1-12t) mm dia at top & at bottom of beam.
PROVIDE stirrups 8 mm dia. 2 L @ 100 c/c throughout

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