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Cement Grinding Unit - Questionnaire

The document is a questionnaire for a cement mill plant that requests information about the client, plant data including capacity, product quality, feed materials, mill components, circuit power usage, and electrical supply details. It collects technical specifications and operating parameters of the mill, separator, fans, filters and other equipment to evaluate the performance and efficiency of the cement grinding system.

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Vaibhav Khodake
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327 views6 pages

Cement Grinding Unit - Questionnaire

The document is a questionnaire for a cement mill plant that requests information about the client, plant data including capacity, product quality, feed materials, mill components, circuit power usage, and electrical supply details. It collects technical specifications and operating parameters of the mill, separator, fans, filters and other equipment to evaluate the performance and efficiency of the cement grinding system.

Uploaded by

Vaibhav Khodake
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
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QUESTIONNAIRE FOR CEMENT MILL

BASIC QUESTIONNAIRE FOR CEMENT MILL

PLANT NAME : CEMENT MILL No-

A. Client
a) Company :
b) Name :
c) Address :

d) Tel. No. :
e) Fax. No. :
f) Email ID :

B. Plant Data:
1. Site Data
a) Altitude of Plant size :
b) Meteorological conditions :
i. Temperature :
ii. Relative Humidity :
iii. Rain fall :

2. Mill Capacity:
a) Original Mill capacity in OPC :
b) Original Mill capacity in PPC :
c) Present Mill Capacity in OPC :
d) Present Mill capacity in PPC :

3. Existing Product Quality


a) Product Name : OPC PPC
b) Blaine (cm2/gm) : ______ ______
c) Residue on 212 Micron : ______ % ______ %
d) Residues on 90 micron : ______ % ______ %
e) Residue on 45 micron : ______ % ______ %

4. Characteristics of feed material


CLINKER GYPSUM FLYASH
a) Mixing Ratio % % %
b) Bulk Density –––––– t/m3 –––––– t/m3 –––––– t/m3
c) Moisture content ______ % ______ % ______ %
d) Temperature –––––– deg.C –––––– deg.C –––––– deg.C
e) Clinker Grindability (Bond's Work Index) ______KW -h/t

f) Clinker Feed Sieve Analysis


Particle size distribution % retained
(+) 40 mm ______
(-) 40 mm to (+) 25 mm ______
(-) 25 mm to (+) 12 mm ______
(-) 12 mm to (+) 10 mm ______
(-) 10 mm to (+) 8 mm ______
(-) 8 mm to (+) 6 mm ______
(-) 6 mm to (+) 3 mm ______
(-) 3 mm to (+) 2 mm ______
(-) 2 mm to (+) 1 mm ______
(-) 1 mm ______

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g) Ball Mill & Separator Sieve Analysis

Mesh Size (In Ball Mill outlet Coarse Return to Mill Separator Fines Circulating Separator
Micron) (In % Retained) From Separator ( In % (In Retained) Load Efficiency (In %)
Retained )
500
350
212
90
45

6.Cement Mill
a) Shell diameter (ID) : mm
b) Shell length : mm
c) Mill speed : rpm
d) Main drive motor : KW
e) Compartment : Nos
f) Lenght of 1st compartment : mm
g) Lenght of 2nd compartment : mm
h) Lenght of 3rd compartment : mm
i) Shell thickness : mm
j) Shell liner thickness : mm
k) Grinding ball 1st compartment : ton
: 30 %
l) Ball distribution of 1st component:
mm -Dia : ton
mm-Dia : ton
mm -Dia : ton
m) Grinding ball 2nd compartment :
mm-Dia : ton
mm-Dia : ton

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mm-Dia : ton
n) Gas balance Ball mill outlet Nm3/min
Static Pressure mmWG

7. Mill Outlet BE :
Capacity : t/h
Center Distance :m
Motor : kW & pole
8. Dynamic Separator
Model/Make : _________
Type : _________
Feed Capacity : t/h
Product Capacity : t/h
Exit Volume : m3/hr
Rotor Dia X Height : mxm
Motor : kW & pole

9 . Separator/Circulating Fan
Model/Make : _________
Type : _________
Flow : m3/hr
Static Pressure : mm Wg
Temperature : Deg C
Motor : KW & pole

10 . Bag Filter for Separator


Model/Make :
Type :
Quantity of dust laden Gas : Cu m/hr
Operating Temperature : deg. c
Dust Concentration : gm/Cu M
Bag filter Fan Detail :
Flow : M3/hr
Static Pressure : mmWg

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Motor : kW X RPM
11. Existing Mill circuit power :-
a) Rated Power Ball Mill : kW
Dynamic Separator : kW
Circulating Fan : kW
Bag Filter : kW
Bucket Elevator : kW
Conveying Equipment : kW
Auxilliary Equipment : kW
Total : kW
b) Power consumed
Ball Mill : kW
Dynamic Separator : kW
Circulating Fan : kW
Bag Filter : kW
Bucket Elevator : kW
Conveying Equipment : kW
Auxilliary Equipment : kW
c) Power Consumed per Ton
Ball Mill : kWh/t
Dynamic Separator : kWh/t
Circulating Fan : kWh/t
Bag Filter : kWh/t
Bucket Elevator : kWh/t
Conveying Equipment : kWh/t
Auxilliary Equipment : kWh/t

12. Information for Clinker Grinding System:


i. Mass Flow Diagram of Existing Clinker grinding system

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ii. Process Flow Diagram of Existing Clinker Grinding System

13. Electrical supply details :

Frequency Hz/sec :
H.T. Voltage :
L.T. Voltage :
Control voltage :

Corporate Office
EF-1123A, JMD Megapolis, Sohna Road, Gurgaon-122018, Haryana, India

Phone: +91 989 929 9905


Registered Office
412 A, Adarsh Nagar, Jaipur - 302004, Rajasthan, India

Phone: +91 987 134 6655


Email:[email protected]

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