PROJECT PIPE BRIDGE CROSS ROAD(MODIFY)

Rev.02
CONTRACTOR CCK Engineering & Construction Co.,Ltd.
Date:27.12.18
CLIENT VINYTHAI PUBLIC COMPANY LIMITED

CALCULATIONSHEET
FOR

PIPE BRIDGE CROSS ROAD S4 (MODIFY)

02 27.12.18 FOR REVIEW KRIENGSAK YODSAN

01 18.12.18 FOR REVIEW KRIENGSAK YODSAN

REV No. DATE DESCRIPTION PREPARE BY CHECK BY APPV BY

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 PROJECT PIPE BRIDGE CROSS ROAD(MODIFY)
Rev.02
CONTRACTOR CCK Engineering & Construction Co.,Ltd.
Date:27.12.18
CLIENT VINYTHAI PUBLIC COMPANY LIMITED

Table Content
Description Page

1.Design criteria
1.1 Scope 2
1.2 T y p e of structure 2
1.3 En g i n e r i n gs pec i f i c a t i oand
n d oc u me nt f o r d esign as f o l l o w
ings 2
1.4 Codes and standards 2
1.5 Mat erial s 3
2.Desig1.5n load and loading combination
2.1 Earthquake load 4
2.2 Wind load 4
2.3 Dead load 5
2.4 Imposed load 5
2.5Loading combination 8
3.Other requirements
3.1Friction coefficients 8
3.2 A llowa b l e deflections a nd d e formation s 8
4. Conclusion AND Calculation
4.1 Summary detail 9
• 4.2 Member Modify and Addition 10
• 4.3 Staad pro report detail 13

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 PROJECT PIPE BRIDGE CROSS ROAD(MODIFY)
Rev.02
CONTRACTOR CCK Engineering & Construction Co.,Ltd.
Date:27.12.18
CLIENT VINYTHAI PUBLIC COMPANY LIMITED

1.Design criteria
1.1 Scope

The steel structure calculated check actual load on pipe rack bridge cross road and steel member check for
re calculationcheck status of pipe rack

1.2 T y p e of structure

Steel structure.

1.3 Eng i n e rei n g s pe c i f i ctai o nan d d oc u ment f o r d esign as f ollowi n g s

MTP-CA-C101-1 Basic loading data

MTP-CAZ-C111-1 Structural steel design and construction
MTP-CAZ-C111-2 Pipe cable rack structural steel
B173840-033-PRM-103 Pipe bridge at 6 KV modification(for reference only)

1.4 Codes and standards

• Structure Steel

AISC -1989 American Institute of Steel Construction. ;

Manual of steel construction, Allowable stress design

ASCE 7-05 American Society of Civil Engineering.;

Minimum design loads for buildings and other structure.

AWS American Welding Society

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 PROJECT PIPE BRIDGE CROSS ROAD(MODIFY)
Rev.02
CONTRACTOR CCK Engineering & Construction Co.,Ltd.
Date:27.12.18
CLIENT VINYTHAI PUBLIC COMPANY LIMITED

1.5 Mater i als

• Structural steel

For H- shape steel fy = 2,400 ksc

JIS G3101 SS400 fy = 2,400 ksc

For Angle and Channel

JIS G3101 SS400 fy = 2,400 ksc
Plate
JIS G3101 SS400 fy = 2,400 ksc

• Anchor bolt
ASTM A307 or equivalent

• High `strength bolt'

ASTM A325 or equivalent

• Common bolt
ASTM A307 or equivalent

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 PROJECT PIPE BRIDGE CROSS ROAD(MODIFY)
Rev.02
CONTRACTOR CCK Engineering & Construction Co.,Ltd.
Date:27.12.18
CLIENT VINYTHAI PUBLIC COMPANY LIMITED

2.Design load and loading combination

2.1 Earthquake load

Not applicable.

2.2 Wind load (WL)

Basic wind speed and velocity pressure of wind:

(A) Basic wind speed (V) : 38 m/sec

(B) Exposure zone C

(C) Importance factor (I) : 1.15

• The velocity pressure (qz) shall be calculated from the following equations refer to.

qz 0.613 x Kz x Kzt x Kd x V2x I ASCE 7-05. Equation 6-15

Where, qz = Velocity pressure evaluated at height z above ground.

Kz Velocity pressure coefficient evaluated at height z above ground table
6-3 of ASCE7-05, for Category C exposure.
Kzt = Topographic factor shall be taken as 1.0.
Kd = Wind directionality factor define section 6.5.4.4 ASCE 7-05.
V Basic wind speed = 38 m/s.
Importance factor = 1.15

• Wind pressure (p) and Forces (F)

The basic wind speed to be used for structure analysis and structural design shall be 38 m/s.

p = ( qz x GCp) - (qh x GCpi) : For building all heights.

or F = qz x GCf x Af For open buildings and other structures.

Where, qz = Windward wall velocity pressure evaluated at height z above ground.

qh = Leeward wall velocity pressure evaluated at mean roof height.
Gust effect factor, reference to section 6.5.8 of ASCE7-05.
Cp = External pressure coefficient, Figure 6-6 or 6-8 of ASCE 7-05.
GCpi = Internal pressure coefficients for Buildings, Figure 6-5 of ASCE 7-05.
Cf = Force coefficients, Table 6-6 through Table 6-10 of ASCE 7-05.
Af = Projection area normal to wind except Cf is given for surface area.

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 PROJECT PIPE BRIDGE CROSS ROAD(MODIFY)
Rev.02
CONTRACTOR CCK Engineering & Construction Co.,Ltd.
Date:27.12.18
CLIENT VINYTHAI PUBLIC COMPANY LIMITED

: The velocity pressure of wind at various heights is as follows:

Height Velocity pressure (qz) Velocity pressure (1(z)

above ground level of wind v=38m/sec Exposure Coefficients
(m) (kg/m 2) (Zone C)

0-4.6 75 0.85

6.1 80 0.90

7.6 83 0.94

9.1 86 0.98

12.2 92 1.04

15.2 96 1.09

2.3 Dead load

• Body load of structure (BL)

Body load shall mean the total self weight of the structure, Calculationby program

• Dead load (DL)

Dead load shall mean all materials permanently attached thereto or supported thereby.

2.4 Imposed load

• Imposed piping operating load (P(Opt))

- For pipe racks down to and including 12 inch pipe diameter.

Vertical load : 250 kg/m2 (min.)

- Pipe larger than 12 inch diameter shall be considered as concentrated loads in their actual
location.

• Imposed piping empty load (P(Emp))

- For pipe racks down to and including 12 inch pipe diameter.

Vertical load : 50 kg/m2 (max.)

- Pipe larger than 12 inch diameter shall be considered as concentrated loads in their actual

location.

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 PROJECT PIPE BRIDGE CROSS ROAD(MODIFY)
Rev.02
CONTRACTOR CCK Engineering & Construction Co.,Ltd.
Date:27.12.18
CLIENT VINYTHAI PUBLIC COMPANY LIMITED

• Pipe anchor force (due to thermal) ( AF)

Horizontal forces in the direction of the pipe ;

- Every main supporting girder shall withstand the anchor force minimum 1,000 kg.,
horizontally in the direction of the pipe. Force location shall apply at the most unfavorable
position, whichever results to a greater member size.

- For anchor bay of pipe racks, the horizontal force shall be taken as the greater of ;
a) Anchor force from pipe stress calculation.
b) 10% of piping vertical loads from 4 bay length.

Horizontal forces at right angle with pipe ;

- 5% of the operating pipe loads at each concerned level.

• Pipe friction force (due to thermal) ( FF)

Horizontal forces in the direction of the pipe ;

- 10% of the sum of all operating vertical pipe loads acting longitudinally for 4 pipes or more.
- 30% of the operating vertical pipe loads acting longitudinally for less than 4 pipes.
Live load (LL)
Live load shall conform to following ;

Buildings
For buildings, imposed loads on floors shall be the actual loads when these are known, but in any
case shall not be less than the distributed loads given below or the minimum requirements imposed by ASCE
7-05 ;

Description
qk Qk(*)
(kg/m2) (kg)

Offices, small laboratories 300 200

Control rooms, cleaning area light shelter 500 200

Substations, AMRA technical area 750 700

Transformers, rectifiers See guide drawing

Roofs with access for maintenance only 150 150

Warehouses (minimum if not given in guide drawing) 1,000 700

Sheeted roofs with access for maintenance only 75 -

Concrete roofs with access for maintenance only 150 -

250 500
Roofs used for access to equipment and subject to
temporary storage of equipment component

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 PROJECT PIPE BRIDGE CROSS ROAD(MODIFY)
Rev.02
CONTRACTOR CCK Engineering & Construction Co.,Ltd.
Date:27.12.18
CLIENT VINYTHAI PUBLIC COMPANY LIMITED

: All member shall be checked for an alternative point or concentrated load (Qk) to be applied
over a square of side 300 mm.

Structures (except pipe racks)

For structures (except pipe racks), imposed loads on floor, platforms and framing in structures shall
not be less than the distributed and point loads given below ;

qk Qk(*)
Description
(kg/m2) (kg)

Steel floor plates (Chequered plate and open grid flooring) 400 500

Load allowance for process pipe works 100 -

Elevated concrete floor slabs without machine circulation(except

500 100
centrifuge building)

Elevated concrete floor slabs (*) (*)

Minor platforms, walkways and floors used for access only 150 250

Platform attached to vessels 250 250

Floors, plates, platforms subjected to temporary storage of heavy

500 500
equipment components

Electrical/Instrument cable trays (per 400 mm. tray width)

: For cables 80 kg/m
: For weight of 1 man if applicable 70 kg/m
: Selfweight and support of cable tray 20 kg/m

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 PROJECT PIPE BRIDGE CROSS ROAD(MODIFY)
Rev.02
CONTRACTOR CCK Engineering & Construction Co.,Ltd.
Date:27.12.18
CLIENT VINYTHAI PUBLIC COMPANY LIMITED

BL = Body load of structure

DL = Dead load
OPE = Piping operate load
PE = Piping empty load
LL Imposed live load
WL = Wind load
AF = Pipe anchor force load
FF = Pipe anchor force load
SC = Scaffolding and hoist load

2.5 Loading combination

0.84BL+0.84DL+0.8PE+0.474WL(+X)+0.8SC+0.8LL
0.84BL+0.84DL+0.8PE+0.474WL(+Z)+0.8SC+0.8LL

1.05BL+1.05DL+1.0 OPE+1.0LL+1.0AF
1.05BL+1.05DL+1.0 OPE +1.00 LL+1.00 FF
0.84BL+0,84DL+0.80OPE+0.80LL+0.8WL(+X)

0.84BL+0,84DL+0.80OPE+0.80LL+0.8W

3. OTHER REQUIREMENTS

3.1 Friction coefficients

• Steel to steel 0.30

3.2 A llowa b l e deflections a n d d e f o r ma tions

• For steel structure

A) Lateral deflection
Maximum allowable lateral deflection of structural frames and buildings ;

Steel piperacks and Tee post support H / 200

Where ; H and Ho are respectively (Height between levels) and (Total height of structure).

B) Beam deflection
Maximum allowable deflection of beam and under total vertical load shall be ;

Piperack and cable rack beams L / 200 Vertical

L / 300 Horizontal
C) Unity ratio

less than 1.0 all member steel

where ; L is the length of the beam. 8

 PROJECT PIPE BRIDGE CROSS ROAD(MODIFY)
Rev.02
CONTRACTOR CCK Engineering & Construction Co.,Ltd.
Date:27.12.18
CLIENT VINYTHAI PUBLIC COMPANY LIMITED

4. CONCLUSION AND CALCULATION

4.1 SUMMARY DETAIL

Calculation by STAADPro for Actual Steel Structure update load Cable and pipe load as below by system

Table show before modification

Member Beam no. Ratio max L/C result remark

column H294*200 0.352 105 pass
Main beam H244*175 0.979 104 pass
Sub beam H250*125 0.984 104 pass
Vertical Bracing L75*75 0.303 105 pass
Horizontal bracing L65*65 0.265 105 pass
truss L90*90 1.061 105 fail tension
post H100*100 1.385 105 fail deflection
Support cable L75*L75 >1 2 fail deflection

Table show after modification

Member Beam no. Ratio max L/C result remark

column H294*200 0.372 104 pass
Main beam H244*175 0.979 104 pass
Sub beam H250*125 0.986 104 pass
Vertical Bracing L75*75 0.192 107 pass
Horizontal bracing L65*65 0.289 101 pass
truss L90*90 0.597 104 pass
post H100*100 0.576 105 pass
Support cable L75*L75 0.838 104 pass

4.2 Beam deflection after modify

Maximum joint displacement vertical at node 84 = 16.031 mm. 10325/200 = 51.62 mm. more than 16.031 mm OK

Maximum joint displacement horizontal at node 745 = 25.185 mm. 16200/300 = 54 mm. more than 25.185mm OK

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 PROJECT PIPE BRIDGE CROSS ROAD(MODIFY)
Rev.02
CONTRACTOR CCK Engineering & Construction Co.,Ltd.
Date:27.12.18
CLIENT VINYTHAI PUBLIC COMPANY LIMITED

4.2 Member Modify and Addition

Complete Web /diagonal member 2L90*90*7 and weld around Leg of angle both side

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 PROJECT PIPE BRIDGE CROSS ROAD(MODIFY)
Rev.02
CONTRACTOR CCK Engineering & Construction Co.,Ltd.
Date:27.12.18
CLIENT VINYTHAI PUBLIC COMPANY LIMITED

Add post H100*100 and beam C150*75 all at support cable (set back plumpness of existing post complete
before install new post and beam

Add beam C150*75

Add post H100*100

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 PROJECT PIPE BRIDGE CROSS ROAD(MODIFY)
Rev.02
CONTRACTOR CCK Engineering & Construction Co.,Ltd.
Date:27.12.18
CLIENT VINYTHAI PUBLIC COMPANY LIMITED

Add beam C150*75 level +9575

Change member beam L-150*90 to C150*75 level +7250

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 PROJECT PIPE BRIDGE CROSS ROAD(MODIFY)
Rev.02
CONTRACTOR CCK Engineering & Construction Co.,Ltd.
Date:27.12.18
CLIENT VINYTHAI PUBLIC COMPANY LIMITED

4.3 Staad pro report detail

See files attn.

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