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Megenatic Level Gauge

The document describes HAWK's Magnetic Level Gauge (MLG), which uses magnetic coupling and buoyancy to provide real-time liquid level measurement. The MLG consists of a float containing a 360-degree magnetic ring inside a chamber. Outside is an indicator with a glass tube containing a bi-colored magnetic bargraph. As the float moves with the liquid level, the bargraph turns to indicate the level. The MLG offers precise, reliable level monitoring for industries such as oil & gas, chemical, and power. It is suitable for a wide range of temperatures and pressures.

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Jayesh Sangani
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0% found this document useful (0 votes)
126 views

Megenatic Level Gauge

The document describes HAWK's Magnetic Level Gauge (MLG), which uses magnetic coupling and buoyancy to provide real-time liquid level measurement. The MLG consists of a float containing a 360-degree magnetic ring inside a chamber. Outside is an indicator with a glass tube containing a bi-colored magnetic bargraph. As the float moves with the liquid level, the bargraph turns to indicate the level. The MLG offers precise, reliable level monitoring for industries such as oil & gas, chemical, and power. It is suitable for a wide range of temperatures and pressures.

Uploaded by

Jayesh Sangani
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 16

Heading

Product Name

A Higher Level of Performance

Data Sheet

HAWK Magnetic Level Gauge >

For more information, please visit >


www.hawkmeasure.com
Heading
HAWK Magnetic Level Gauge
Product Name

Product overview

The HAWK Magnetic Level Gauge (MLG) is widely applied in the monitoring and process control
of liquid level and interface for many industries; such as petroleum, chemical, power, paper,
metallurgy, water treatment etc.

The SPI and TBI are the standard and special magnetic level gauges of HAWK. The products
are suitable for real time, precise, safe and reliable continuous measurement of process level.
The design adopts a 360° magnetic ring which is hermetically sealed and incompressible.
The indicator uses hermetical sealed glass tube technology to clearly indicate the level, which
eliminates the common problems of glass gauges, such as vapour, condensation and liquid
leakage etc.

Why Choose HAWK?

• Global support and service


>
• Fast quotations and deliveries
<
• Innovative solutions for oil & gas applications

• Support of all major communication protocols

• Commissioning services - Remotely and on-site

Principle Indication by magnetic


bargraph

Based on the principle of magnetic coupling and


buoyancy, the magnetic level gauge provides real-time 360° magnetic
ring
measurement for level and interface.

HAWK’s Magnetic Level Gauge (MLG) is connected to a


Liquid level
process vessel. Within the chamber is a float containing a
360° magnetic ring. Outside of the chamber is an indicator
equipped with a vacuum glass tube, which contains a
bicoloured two-face magnetic bargraph. In response to Magnetic
Chamber coupling line
the level movement, the float moves accordingly, forcing
the magnetic bargraph to turn and change color. True
liquid level is indicated or “read” from the corresponding
point on the measuring scale.
Float Indicator


2
Heading
HAWK Magnetic Level Gauge
Product Name
Overview

Vent
plug Product structure and features
End cap Anti-thrust
of flange spring
HAWK magnetic level has a simple modular design,
composed a main chamber and a float.

Main Chamber
Stainless
ruler • ANSI standard design or special manufacture
Chamber • Multi-forms installation and process connection
• Chamber Material: 304/304LSS, 316/316LSS, 317SS,
Float 321SS, 347SS, Ti2, Hastelloy C-276, Zr-702,
Bargraph Nickel-6, 304+PTFE, CPVC and PP.
Process
connection
by flange
>

<
Flange at the
bottom

Drain plug

Float
The float is the key component of the level gauge, which magnetically
couples to the outside indicator, liquid level switch and transmitter.
TIG precision argon arc
• Hermetically sealed incompressible weld or laser weld
• 360° magnetic ring
• 316LSS, Hastelloy C-276, Zr-702, Nickel 6, Ti2,
304SS+PFA, grade V aviation titanium alloy and other
materials
• Special structure and precision manufacturing technology of
pulse TIG and laser weld
• Range of temperature: -320 to 1000°F (-196 to 538°C) Pressure ring
• Range of pressure: vacuum to 600 psig (vacuum to 42MPa) 360° magnetic ring
• Suitable for harsh working conditions, such as HTHP,
cryogenics and strong corrosion.

3
Heading
HAWK Magnetic Level Gauge
Product Name
Overview

Product structure and features

Indicator
The indicator is composed of:

• 316SS or aluminium ruler

• Hermetically sealed glass tube with no contact with medium

• Magnetic bargraph is made from special high and low temperature - resistant materials

• Magnetic bargraph is mechanically interlocked to avoid random rotating

• Selectable engineering units


• Immune to oxidation, corrosion and the effects of dust

>

<

Applications

• Boiler: Steam drum liquid level

• Power generation: Auxiliary machinery liquid level (HP reheater, LP reheater, deaerator, condenser and heating network heater etc),
chemical water

• Coal Chemical: Methanol, dimethyl ether, synthesis ammonia/urea, MTO, CTL, SNG

• Silicon industry: Organic silicon, polycrystalline silicon

• Petroleum and petrochemical: Oil and gas, ethylene, trimerization and etc.

• Fine Chemicals: Methane oxide, epoxy ethane, aniline, PTMEG, BDO, carbon fiber, POM,acetic acid, styrene, rubber,
crude benzol refining

• Others: Metallurgy, paper-making, water treatment, biological, pharmaceutical, food and beverage etc.


4
Heading
HAWK Magnetic Level Gauge
Product Name
Overview

Product Application

>

Application I: Application II: <


High Temperature and High Pressure (HTHP) Application Low temperature / Ultra-low temperature application
• Designed for HTHP, all components are incompressible • Designed for low temperature and frost prevention,
• Maximum process temperature: 1000°F or 538°C all components hard and anti-compression

• Maximum process pressure: 6000 psig or 42MPa • Minimum process temperature: -320°F (-196°C)

• Suitable for boiler steam drums, power plant auxiliary • Absolutely avoids condensation, frost, freezing and etc.
machinery, hydrogenation and other HTHP working conditions • Suitable for ethylene, Rectisol and other low temperature/
ultra-low temperature working conditions

Application III: Application IV:


Special Materials Integrated Application
• 304SS+PTEF, Hastelloy C-276, Zr 702, Ni-6 and etc. • Integrated application with level transmitters/switches
• Wide range of temperature, pressure and corrosion resistance • Local indication and remote signal simultaneously
• Acetic acid, acetic anhydride, chlor-alkali suitable for chemical • Measure multiple process interfaces
industry and other corrosive working conditions • Reduced costs of product and maintenance

5
HAWK Magnetic Level Gauge
Overview

Product Application

HLG - Magnetic Level Gauge

• Single-chamber

• Multiple special materials available

• Chamber size: ANSI 2”/ 2.5”/ 3”

• Maximum pressure rating: ANSI 2500LB

• Multiple options for installation and process connection

>

<
Magnetic Level Gauge Technical Specifications

Measuring Accuracy: ±0.1” or ±2.54 mm


Chamber Materials: 304/304LSS, 316/316LSS, 317LSS, 321LSS, 347LSS, 904SS, Ti2, Hastelloy C-276,
Zr 702, Ni-6, 304/ 316SS lined PTFE, CPVC and PP.
Float Materials: 316/316LSS, Ti2, titanium lined PFA, titanium alloy, Hastelloy C- 276, Zr 702 and etc.
Pressure Resistance Rating: ANSI 150~2500LB, DIN PN16~PN420
Process Connection Configuration: Side-Mounting 1/2”~3” DN15~DN80
Top-mounting 3”~10” DN80~DN250
Process Connection Type: Flange/Thread/Nipple
Measuring Range: 1~20ft. (0.3~6.1m), 40ft. ( 12m) at maximum
Temperature Range: -320~1000°F (-196~538°C)
Pressure Range: 0~6000PSIG (Full Vacuum~42MPa)
Minimum Density: 0.3S.G./level; 0.05 S.G./interface
Indicator: Bargraph
Protection Grade: IP68
Indication Ruler: Stainless or aluminium ruler, multi engineering units optional

1. The pressure resistance grade of TBI is ANSI 600LB at maximum


2. The temperature resistance of magnetic bargraph type is 400°C at maximum, and magnetic shuttle 538°C

Optional

Transmitter: Magnetostrictive (see transmitter selection)


For High Temperature: High temperature insulation pad; high temperature insulation blanket
For Low Temperature: Insulation level with special frost prevention extension device, frost prevention indicator
Heat Tracing: Electric heat tracing, steam tracing tubing, steam jacket
For Valve: Vent valve/Drain valve

6
HAWK Magnetic Level Gauge
Overview

Standard Drawing

Liquid Measuring
Level Range

Measuring Range
Measuring Range

Interface
Measuring Range
>

<

Measuring Range
Liquid Measuring
Level Range

Measuring Range

Interface
Measuring Range

7
HAWK Magnetic Level Gauge
Overview

Standard Drawing

Liquid Measuring
Level Range

Measuring Range
Measuring Range
Interface
Measuring Range
>

<

Measuring Range

Measuring Range
Measuring Range

8
HAWK Magnetic Level Gauge
Overview

Standard Drawing

Measuring Range
Measuring Range
Measuring Range

>

<

Measuring Range

Measuring Range
Measuring Range

9
HAWK Magnetic Level Gauge
Overview

Standard Drawing

3″
(76mm) 4″(102mm) 4″(102mm)

4″(102mm)

20

Measuring Range

10
Measuring Range
cm

>
0

<

10″(254mm)
10″(254mm)

3″
(76mm) 4″(102mm)

Measuring Range

3″
(76mm)
Measuring Range

10″(254mm)

2″(50mm)

10
HAWK Magnetic Level Gauge
Overview

Installation Mode

>

<

Side - Side Mount Side – Side - Side Mount Side - Bottom Mount

Top Mount Top - Bottom Mount Top – Side - Bottom Mount

11
HAWK Magnetic Level Gauge
Overview

Installation Mode

>

<

Side - Side Mount Side - Bottom Mount

Top - Side - Side Mount Top – Side - Bottom Mount

12
HAWK Magnetic Level Gauge
Overview

Appendix

Type Code
Code
1 Basic type
HLG Magnetic Level Indicator
2 Process connections
1st Key 2nd Key 3rd Key
Nom. size Nom. pressure Flange face
.../.../... EN... EN 1092 DN 10 - DN 100 ... PN6 - PN400 ... Form B1, B2, C, D
... DIN DN 10 - DN 100 PN6 - PN400 Form, C, N, F
... ANSI 1/2“ - 4“ Class 150 - Class 400 Form RF, SF, FF, RTJ
JIS... JIS DN 10 - DN 100 5 K - 63 K Form RF, SF, FF, RTJ
GN... Thread male DIN
GM... Thread female DIN
NPTN... Thread male NPT
NPTM... Thrread female NPT
S... Welding stubs
3 Option: Level Sensor
... MG Basic type without optional code
4 Distance centre-to-centre
... M... >
5 Material and chamber dimensions
1st Key 2nd Key
Material Chamber dimensions <
.../..x.. V Stainless steel 1.4571 HC Hastelloy C ..x.. Chamber OD x Wall thickness
in mm
L Stainless steel 1.4404 MO SS 1.4529 (6Mo)
VE Stainless steel electro-polished M Monel
VTF Stainless steel PTFE-lined PP Polypropylene
VET Stainless steel E-TFE-coated PF PVDF
VEC Stainless steel E-CTFE-coated
6 Magnetic Roller Display
1st Key 2nd Key
Design Scale
.../... MRA Aluminium case with plastic rollers SK. with scale (plastic), graduation in cm (printed)
MRK Aluminium case with ceramic rollers SA. Aluminium scale graved
MNAV Stainless steel case with plastic rollers SV. Stainless steel graved
MNKV Stainless steel with ceramic rollers P. with sight glass extender (for insulations))
MRAV Stainless steel case with T-slot and plastic rollers
MRFV
7 Option Magnetic Switches 1st Key = Quantity
2nd Key 3rd Key 4th Key
Design Cable length Options
.../.../.../... M. BGU MVE. BGU-V-E 1 1m R22 Pre resistance R22 for SPS
ME. BGU-E MVD. BGU-V-Exd 2 2m N NAMUR circuit
MS12 BGU-M12 MHT BGU-AHT 3 3m according DIN EN 60947-5-6
MES12 BGU-E-M12 MVHT BGU-VHT ... ...
MA BGU-A MIL/H BGU-AIL/H
MEA BGU-A-E MAR BGU-AR
MD. BGU-Exd MAD BGU-AD
MV. BGU-V MAM BGU-AM
8 Float (cylindrical) 2nd Key = Diameter/Length in mm
1st Key 3rd Key 4th Key
Material Pressure class Magnetic system
Z..S.. .V... Stainless steel 1.4571 .G... Borosilicate glass PN16 PN16 R48H R48H
.T... Titanium 3.7035 .VEC... Stainless steel 1.4571 PN25 PN25 K92 K92
.HC... Hastelloy C E-CTFE-coated ... ... K74 K74
.CF... CF340 .TEC... Titanium 3.7035 A90 A90
.PP... Polypropylene E-CTFE-coated A110 A110
.PF... PVDF A125 A125
9 Approvals
... Ex Ex-Design

13
HAWK Magnetic Level Gauge
Overview

Appendix

Ordering Example

Basic Type Connection Option Distance Material Magnetic Option Float Certificates
Size Level Centre to Chamber Roller Magnetic Design
Sensor Centre Dimensions Display Switch

Code 1 - 2 - 3 - 4 - 5 - 6 - 7 - 8 - 9
HLG - EN25/16/B1 - MG - M1500 - V60x2 - MRA / SK - 3/M/2 - ZVSS185... -

Scale Assembly Options

Replaced Type Description


MRA Aluminium case with T-slot, plastic rollers
MRK Aluminium case with T-slot, ceramic rollers
MRF
>
MNAV Aluminium case stainless steel-lined, plastic rollers
MNKV Aluminium case stainless steel-lined, ceramic rollers
<
MRAV Stainless steel case with T-slot, plastic rollers (new)
MRFV
Stainless steel case with T-slot, plastic rollers, hermetically sealed (new)

AVG2 Stainless steel rollers in glass tube, hermetically sealed (Phönix design)
AVG3 Aluminium case, stainless steel rollers (Phönix design)
AVV2 Aluminium case, stainless steel rollers (Vaihinger design)

14
HAWK Magnetic Level Gauge
Overview

Appendix

Float Selection Chart

Density range Length


Type PN Diameter [mm] Material Order no.
[kg/m³] [mm]
ZVS32/125/PN16/A990 16 1270 – 2000 32 125 Stainless steel (1.4571) 506369
ZVS32/150/PN16/A990 16 1090 – 1350 32 150 Stainless steel (1.4571) 030098
ZVS32/180/PN16/A990 16 940 – 1110 32 180 Stainless steel (1.4571) 029781

ZVS32/210/PN16/A990 16 850 – 980 32 210 Stainless steel (1.4571) 100430

ZVS32/245/PN16/A990 16 780 – 880 32 245 Stainless steel (1.4571) 110570


ZVS32/285/PN16/A990 16 730 – 800 32 285 Stainless steel (1.4571) 032023
ZVS32/125/PN40/A990 40 1360 - 2000 32 125 Stainless steel (1.4571) 506374
ZVS32/155/PN40/A990 40 1140 - 1400 32 155 Stainless steel (1.4571) 030108
ZVS32/185/PN40/A990 40 1010 - 1180 32 185 Stainless steel (1.4571) 029808
ZVS32/225/PN40/A990 40 900 - 1020 32 225 Stainless steel (1.4571) 030107
ZVS32/265/PN40/A990 40 820 - 910 32 265 Stainless steel (1.4571) 030106
ZVS32/315/PN40/A990 40 760 - 830 32 315 Stainless steel (1.4571) 029828
ZTS32/125/PN40/A990 40 1130 - 2000 32 125 Titanium (3.7035) 029834 >
ZTS32/160/PN40/A990 40 900 - 1100 32 160 Titanium (3.7035) 029835
ZTS32/200/PN40/A990 40 770 - 900 32 200 Titanium (3.7035) 030104 <
ZTS32/240/PN40/A990 40 670 - 770 32 240 Titanium (3.7035) 030293
ZTS32/290/PN40/A990 40 610 - 680 32 290 Titanium (3.7035) 030090
ZTS32/350/PN40/A990 40 560 - 620 32 350 Titanium (3.7035) 030743
ZTS32/420/PN40/A990 40 530 - 570 32 420 Titanium (3.7035) 030101
ZTS32/510/PN40/A990 40 490 - 530 32 510 Titanium (3.7035) 031537
ZVSS150/PN25/R48H 25 990 - 2000 50 150 Stainless steel (1.4571) 029044
ZVSS185/PN25/R48H 25 830 - 1000 50 185 Stainless steel (1.4571) 029045
ZVSS225/PN25/R48H 25 730 - 840 50 225 Stainless steel (1.4571) 029046

ZVSS275/PN25/R48H 25 640 - 730 50 275 Stainless steel (1.4571) 029047

ZVSS335/PN25/R48H 25 590 - 650 50 335 Stainless steel (1.4571) 029048


ZVSS400/PN25/R48H 25 550 - 600 50 400 Stainless steel (1.4571) 031229
ZVSS470/PN25/R48H 25 520 - 560 50 470 Stainless steel (1.4571) 031230
ZVSS555/PN25/R48H 25 490 - 530 50 555 Stainless steel (1.4571) 031231
ZVSS650/PN25/R48H 25 470 - 500 50 650 Stainless steel (1.4571) 031232
ZTSS150/PN25/R48H 25 820 - 2000 50,8 150 Titanium (3.7035) 031235
ZTSS180/PN25/R48H 25 710 - 850 50,8 180 Titanium (3.7035) 030683
ZTSS215/PN25/R48H 25 600 - 710 50,8 215 Titanium (3.7035) 030684
ZTSS250/PN25/R48H 25 540 - 610 50,8 250 Titanium (3.7035) 029034
ZTSS300/PN25/R48H 25 480 - 540 50,8 300 Titanium (3.7035) 029035
ZTSS355/PN25/R48H 25 430 - 490 50,8 355 Titanium (3.7035) 029036
ZTSS410/PN25/R48H 25 400 - 440 50,8 410 Titanium (3.7035) 029037
ZTSS465/PN25/R48H 25 380 - 410 50,8 465 Titanium (3.7035) 029038
ZTSS525/PN25/R48H 25 370 - 390 50,8 525 Titanium (3.7035) 029039
ZTSS595/PN25/R48H 25 360 - 380 50,8 595 Titanium (3.7035) 029040
ZTSS680/PN25/R48H 25 340 - 370 50,8 680 Titanium (3.7035) 029041

15
HAWK Magnetic Level Gauge
Overview

Magnetic Level Gauge Data Sheet

Customer Information

Company:
Address:
State: Country:
Contact:
Tel:
Fax:
E-mail:

<

Magnetostrictive Level Transmitter □Yes □No □Top mount □Bottom mount


□Left mount □Right mount

All company or product names are registered trademarks or trademarks of their respective owners.
Medium: □Left mount Bottom □Right mount Bottom

Density: □liquid Level □liquid Level/Interface

Viscosity:
Maximum Operation Pressure:
Maximum OperationTemperature:

Turbulence or fluctuation on liquid surface □Yes □No


Flow or stir of liquid □Yes □No
Vibration Environment □Yes □No

Process Connection:
Installation Mode:
Chamber Materials:
Measuring Range:
Indicator Types:
Accessories:

Hawk Measurement Systems Hawk Measurement Represented by:


(Head Office) 96 Glenn Street
Lawrence, MA 01843, USA
DOC-MLG-DAT Rev.1.13 1115

15 - 17 Maurice Court
Nunawading VIC 3131, AUSTRALIA Phone: +1 888 HAWKLEVEL (1-888-429-5538)
Phone: +61 3 9873 4750 Phone: +1 978 304 3000
Fax: +61 3 9873 4538 Fax: +1 978 304 1462
[email protected] [email protected]
For more information and global representatives: www.hawkmeasure.com
Additional product warranty and application guarantees upon request.
Technical data subject to change without notice.

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