Dipl.-Ing. W. Bender GmbH & Co. KG • Londorfer Str. 65 • 35305 Grünberg • Tel.

: 06401 807-0 • Fax: 06401 807-259

The technical aspects when using BENDER communication solutions

Modern communication Electrical Safety Management

Due to the fact that increasing demands are placed on commun- Embraced by the term “Electrical Safety management” BENDER pro-
ication capability, data transparency and flexibility, the use of modern vides coherent solutions for the electrical safety of power supplies
fieldbus and network technologies in the field of automation of elec- in all areas. Carefully matched products and systems with innovative
trical installation has become a must. Hence, operating, warning and measuring techniques, communication solutions for the visualiza-
fault messages via the Web or the network, for example, substantially tion of data from BENDER monitoring systems as well as easy connec-
contribute to increasing the transparency of power supply systems, tion to fieldbus systems and to Building Control and Central Building
and also allow a fast reaction to critical operating states. In addition, Process Control Systems provide the maximum possible safety, eco-
important messages can be transferred via short messages service nomic efficiency and transparency. The whole product range is com-
or e-mails to mobile phones or laptops of the service personnel. Early pleted by comprehensive service starting from expert advice through
information about location and the cause of fault allow time and cost- the whole life cycle of the products.
efficient deployment of service personnel and can avoid system failure
or the damage of expensive devices.

Communication structure of BENDER systems at a glance

Annex 4.11.3

176 Main catalogue part 4 – 04.2007 / Residual current monitors, Residual current monitoring systems
Right to modifications reserved ! – © Dipl.-Ing. W. Bender GmbH & Co. KG, Germany
 The technical aspects when using BENDER communication solutions

Communication possibilities with BENDER systems and devices

16 17 18 12 13 14 15

10

11 19

20
9

2 21
8

1 3 4 5 6 7

1- BENDER systems or devices utilizing a BMS bus, such as RCMS, 11 - OPC server in FTC470XET
EDS, MEDICS® systems, A-ISOMETER® IRDH275, 375, 575 12 - OPC client: Axeda Wizcon visualization software
2- BENDER BMS bus (internal) 13 - OPC client: Excel with Active X Toolkit
3- Input / output modules 14 - OPC client: Touch Panel TPC
4- Protocol converter FTC470XDP, 15 - OPC client: Scada software
conversion BMS bus / PROFIBUS DP
16 - FTC470XET functionality: E-mail notification via Internet
5- Protocol converter FTC470XMB,
17 - FTC470XET functionality: Operation of BENDER systems via
conversion BMS bus / Modbus RTU
web browser
6- Alarm indicator and test combination MK2430
18 - FTC470XET functionality: Short messaging service to mobile phones
7- TM alarm indicator and operator panel
19 - BMS OPC server
8- BENDER BMS bus (external)
20 - PC with software BMS OPC server
9- Protocol converter FTC470XET,
21 - Protocol converter DI-2 BMS bus (RS-485) / RS-232
conversion BMS bus / Ethernet (TCP / IP), web server, OPC interface
10 - PC utilizing a standard browser (Internet Explorer, Firefox,
Opera, etc.)
Annex 4.11.3

Main catalogue part 4 – 04.2007 / Residual current monitors, Residual current monitoring systems 177
 The technical aspects when using BENDER communication solutions

1. BMS bus
The BMS bus (BENDER Measuring Device Interface) is BENDER‘s own vices. The BMS bus transmits alarm and status messages on a cyclic
development and it enables optimum data exchange between all com- basis. In addition, the protocol includes commands for requests and
munication-capable BENDER products. The BMS bus is an RS-485 for device parameter changing and various control commands.
interface utilizing a protocol especially developed for BENDER de-

Function – Master-Slave principle Terminating resistors (internal and external BMS bus)
The BMS bus works according to the Master-Slave principle. That means, The BMS bus must be terminated at both ends with terminating resis-
one device is the master whereas all other devices are slaves. Hence, tors of 120 Ω (0.25 W). The resistances are to be connected in parallel
only one master may exist on each BMS bus. The master requests all to the terminals A and B. A BMS bus not being terminated may be-
devices on the bus on a cyclic basis, listens to their signals and carries come unstable and may cause malfunctions.
out the respective commands. During operation the master function
can temporarily be taken over by a slave. Every device on the BMS Basic rules for the design of a BMS bus
bus must be assigned its own unique address. Address 1 is assigned 1. Every BMS bus must be controlled by a master.
to the master. 2. Only one master may exist in each BMS bus system.
Internal and external bus 3. Every device on the BMS bus must be assigned its own unique
address.
Several BMS bus systems can be interconnected to one common sys-
tem. For this purpose, one PRC1470 control and indication panel or 4. Never assign one address twice.
one TM operator panel is required for each of the systems. Several 5. The BMS bus must be terminated at both ends with terminating
PRC1470 or TM operator panels communicate with each other via resistors of 120 Ω.
the external bus. A consecutive address must be assigned to each 6. The cable length must not exceed 1200 m, but can be extended
device. The master function is passed sequentially according to the by a DI-1 repeater.
passing-token principle. That means, the master function is passed
7. The number of devices on a BMS bus must not exceed 32, but
sequentially to each PRC1470 or TM operator panel so that only one
the bus reach can be extended by DI-1 repeaters (DI-2 or DI-3).
station may talk at a time. On the internal bus each TM operator panel
communicates with devices of the associated BMS system. The re- 8. The BMS bus must provide a favourable topology (without
spective device is the master with address 1 assigned to it. branch circuits).
9. The bus cable (J-Y(ST)Y 2 x 0.6) must be shielded and earthed
at one side.
10. Take care not to mix up bus terminal A and B.

Addresses and address ranges

For identification one unique address must be assigned to each device
connected to the BMS bus. Address 1 is assigned to the master. Add-
ress 000 is the „broadcast address“ which addresses all other nodes
and may therefore not be assigned to any other device. 150 of 255
addresses theoretically available (1 byte address, also 28 = 256) are
currently used. This is due to address ranges defined for special de-
vice families.

Master redundancy
Some BMS devices such as FTC470XDP, FTC470XMB, FTC470XET and
MK2430 are capable of acting as redundant Master. In the event of
Cables and cable lengths (internal and external BMS bus) failure of the regular master (bus address 1) after approximately 60
The specification of the RS-485 interface limits the maximum length seconds such a device takes over the Master function in order to con-
of the interface to 1200 m. With longer cables, additional measures trol the BMS bus. If the regular master becomes active again, the
are necessary (installation of a DI-1 repeater). The interface cable should FTC470XET returns the master function. These devices automatically
be a shielded cable. A suitable cable type is, for example, J-Y(ST)Y take over the redundant master function.
2 x 0.6. If interface cables are implemented as spur cables, the maxi-
Interrogation of all connected devices (internal BMS bus)
mum length is limited to 1 m. If longer spur cables are used, safe com-
munication cannot be guaranteed. The number of devices on a bus During normal operation, the master transmits a request to every
device within the address range for the number of alarm messages.
Annex 4.11.3

must not exceed 32. By using repeaters (e.g. BENDER DI-1) another
32 devices can be connected or the cable length can be extended If alarm messages are present, all channels of the respective device
by another 1200 m. are requested. Then the address ranges are requested for the number
of operating messages and if messages exist, the channels of the re-
spective devices are requested too. In addition, every other second
all slaves are requested for possible interruptions via the broadcast
address 0. That ensures that new alarm messages are available on
the bus within two seconds at the latest.

178 Main catalogue part 4 – 04.2007 / Residual current monitors, Residual current monitoring systems
 The technical aspects when using BENDER communication solutions

6
3 4
7

8
5
1 5
1

2
BMS bus structure

1, 5 - The first and last bus node always requires a terminating re- Hardware characteristics
sistor of 120 Ω • Connection half duplex
2 - Connect the bus cable on one side to earth J-Y(ST)Y 2 x 0.6. When • Communication master /slave
the cable has been separated, the shield has to be bridged. • Nodes < 32
3 - Only one master may exist on each BMS bus (setting via menu) • Cable length < 1200 m
4, 6 - Address setting should be sequentially 1, 2, 3 … “without gaps” • Recommended cable (shielded, shield on one side connected
6 - Maximum number of addresses respectively nodes 32 to PE) J-Y(ST)Y 2 x 0.6
(repeater DI-1 not included) • Terminating resistor 120 Ω (0.25 W)
7 - If the cable length exceeds 1200 m, a DI-1 repeater must be used. Technical data – BMS bus
8 - LAN cable between FTC470XET and the personal computer: • Interface parameters
a standard cable in case of direct connection, a cross over cable • Transmission 1 start bit, 7 data bits, 1 parity bit, 1 stop bit
in case of router connection. • Baud rate 9600 baud
• Parity even
• Checksum / sum of all bytes transmitted 0 (without CR and LF)
• Data transmission with ASCII characters, yet not all characters
are permitted.

2. PROFIBUS 4. Ethernet / TCP / IP

PROFIBUS is a fast, open bus system widely known in the field of auto- The Ethernet is a widely used vendor-independent technology enabling
mation. It is internationally standardized (IEC 61158 and EN50170) data transfer of 10, 100 or 1000 millions bits per second (Mbps) in the
and is available in three variants: Local Area Network (LAN). The Ethernet belongs to the classic systems
• PROFIBUS FMS (Fieldbus Message Specification) among the bus systems and has established itself as a standard in
the IT world. With the FTC470XET protocol converter, BENDER provides
• PROFIBUS PA (Process Automation)
the solution for this application. A complete web server integrated
• PROFIBUS DP (Decentral Periphery) in the protocol converter allows easy operation and control of BENDER
The protocol converter FTC470XDP supports the PROFIBUS DP. Here, systems by means of a standard browser via any personal computer.
central control devices (e.g. programmable controllers) communicate The integrated OPC server allows data to be transferred to building
with decentralized input and output modules via a fast serial connec- management systems or to visualization software.
tion. BMS bus devices are connected with the PROFIBUS DP via the
FTC470XDP. For control purposes a PROFIBUS MASTER is required. 5. OPC
The OPC (OLE for Process Control) is a standardized software techno-
3. Jbus / Modbus logy. OPC is a standardized software in the field of automation tech-
Jbus / Modbus is an open, serial communication protocol based on nology and is based on Microsoft COM and DCOM technology. It
the Master / Slave principle. Easy to be implemented to any serial inter- allows different programs of different manufacturers to communi-
face, it has become very popular. The Modbus protocol initially has cate with each other. OPC is not a protocol, but a client / server ap-
Annex 4.11.3

been developed for networking control systems but is now often plication. It does not replace field buses. The OPC makes data avail-
used for the connection of input and output modules. Owing to the able which can be accessed by OPC clients. The OPC server of the
low transmission rate of maximum 57.6 kBaud, the Modbus is speci- FTC470XET and the BENDER OPC server supports the specification
fically designed for systems with limited bus nodes or for time-critical DA (Data Access) 1.0 and 2.0.
applications. The protocol converter FTC470XMB is designed for the Two OPC servers are available
connection of BMS devices to Modbus RTU. A Modbus master is re-
• integrated in the protocol converter /web server FTC470XET
quired for the control of an FTC470XMB.
• software solution for personal computers as BMS OPC server

Main catalogue part 4 – 04.2007 / Residual current monitors, Residual current monitoring systems 179