Experiment Instructions

ET 605.02 HVAC System

Controller
 DTP_11
08/2008

ET 605.02 HVAC SYSTEM CONTROLLER

All Rights Reserved G.U.N.T. Gerätebau GmbH, Barsbüttel, Germany 08/2008

Experiment Instructions

Please read and follow the safety regulations

before the first installation!

Version 1.0 DTP_11

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ET 605.02 HVAC SYSTEM CONTROLLER

Table of Contents
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2 Description of the unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2.1 Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.2 Function of HVAC System Controller . . . . . . . . . . . . . . . . . . . . . . . . 4
2.2.1 Control and regulation functions . . . . . . . . . . . . . . . . . . . . . . 6
2.2.2 Input variables to the controller. . . . . . . . . . . . . . . . . . . . . . 10
2.2.3 Output variables from the controller . . . . . . . . . . . . . . . . . . 10
2.3 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.3.1 Initialisation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.3.2 Cold start initialisation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.3.3 Operating the TROVIS 5571. . . . . . . . . . . . . . . . . . . . . . . . 13
2.3.3.1 Control keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.3.3.2 Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.3.3.3 Setting the system time . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.3.3.4 Querying data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.3.4 Operating the application specific components. . . . . . . . . . 20
2.3.4.1 Data program option. . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2.3.4.2 Time Program option . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
2.3.4.3 Control program option. . . . . . . . . . . . . . . . . . . . . . . . . . 22
2.3.4.4 System program option . . . . . . . . . . . . . . . . . . . . . . . . . 26
2.3.5 Menu structure overview. . . . . . . . . . . . . . . . . . . . . . . . . . . 27
2.4 Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
2.5 Maintenance / care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

3 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

3.1 Health hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

3.2 Hazards to the unit and its function . . . . . . . . . . . . . . . . . . . . . . . . . 29

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4 Theory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

4.1 General information about system control modes in air

conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4.2 General information on cascade control . . . . . . . . . . . . . . . . . . . . . 32

5 Experiments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

5.1 Experimental task 1: Observation of control behaviour . . . . . . . . . . 35

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5.1.1 Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
5.1.2 Performing and evaluating the experiment . . . . . . . . . . . . . 36
5.2 Experimental task 2: Observation of malfunction behaviour . . . . . . 38
5.2.1 Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
5.2.2 Performing and evaluating the experiment . . . . . . . . . . . . . 39

6 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

6.1 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

6.2 Abbreviations on PLC for changing language . . . . . . . . . . . . . . . . . 42
6.3 References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
6.4 Items supplied . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

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ET 605.02 HVAC SYSTEM CONTROLLER

1 Introduction

The ET 605.02 HVAC System Controller is an

industrial controller for air conditioners.
The controller has been specially preconfigured
for the ET 605 Recirculating Air Conditioning
Trainer. The controller enables the function and
behaviour of an air conditioner with control to be
investigated.
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Actual values, set points and operating values for

the controller are accessed through the fully
graphical illuminated display.

The controller is located in a sturdy table-top hous-

ing, which can be connected to the ET 605 air
conditioner using two 37-pin Sub-D connecting
cables.

1 Introduction 1
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ET 605.02 HVAC SYSTEM CONTROLLER

2 Description of the unit

2.1 Layout
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6 7 8 9 10

1 2 3 4 5

Fig. 2.1 ET 605.02 HVAC System Controller (rear and front side)

1 Power indicator 6 Connection for mains plug

2 RS 232 connection for programming 7 On/Off switch for the unit
3 Controller display 8 Unit fuse
4 Controls 9 Sub-D analogue connection for ET 605
5 Switch for frost protection monitor 10 Sub-D digital connection for ET 605

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ET 605.02 HVAC SYSTEM CONTROLLER

2.2 Function of HVAC System Controller

The ET 605.02 HVAC System Controller is

responsible for operating the air conditioner in
such a way that the climate created with the air
conditioner varies within certain limits.
To do this, the controller records variables such as
temperature and humidity at various points in the
air conditioner. In order to remain within the limits,
variables such as set points, limit values, gain fac-
tors and reset times are entered in the controller.
Controlling an air conditioner normally only in-
volves controlling the following parameters:
– Temperature
– Humidity
In actual systems, the air flow rate (air speed) is
designed in such a way that a certain minimum air
change takes place with no noise. On the trainer,
the fan must always be operated for safety rea-
sons.
The controller (type: TROVIS 5571) takes the form
of a PLC (made by Samson).
The programmable logic controller (PLC) allows
free programming. As supplied, the memory does
not contain any executable application. The appli-
cation is created on a PC using ISaGRAFâ (pro-
gramming in line with DIN IEC 61131-1) and trans-
ferred to the unit.
The use of a PLC enables complex control and
regulation tasks to be performed easily and trans-
parently. There are extensive libraries for the PLC
containing special functions / function blocks in the
area of heating, ventilation and air conditioning
technology. The function blocks are linked using a
standard tool complying with IEC 61131 before
being loaded to the controller.

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ET 605.02 HVAC SYSTEM CONTROLLER

Actual values, set points and operating values are

accessed through the fully graphical illuminated
display.

Data acquisition
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T1/H1 T2/H2 T3/H3 T4/H4 T5/H5

Filter Humidifier Fan

Cooler Heater
Ventilation flaps

T6/H6

Data acquisition

Fig. 2.2 View of system diagram on controller display (filter not shown)

T1/ H1 T2/ H2 T3/ H3 T4/ H4

T5/ H5

Fan

T6/ H6

Cooler

Flap setting Humidifier Heater

Fig. 2.3 Process diagram with measured variables

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ET 605.02 HVAC SYSTEM CONTROLLER

2.2.1 Control and regulation functions

• Control
Ventilation control
The air flow rate is controlled using a 1-stage motor
in the supply air. Control is time-based, using a
time program. The time program provides two
switch-on intervals per day.
• Regulation
Type 2 for ventilation systems is used in the first
control sequence for temperature regulation.
Type 2: Mix air flap, cooler, heater
Type 5 is used in the second control sequence for
humidity regulation.
Type 5: Humidification, dehumidification.

Starting up an actual system

In an actual system, the external temperature limit
normally determines when the system is started.
A heating register is flushed with air until a return
flow sensor indicates sufficient energy in the
register.

Starting the system in the trainer

In the trainer, starting mode is not possible as
there is no return and no return sensor for the
heater.
The supply air fan is turned on by a time program
(output BA06). The operating signal (BE16) delays
temperature regulation by 10s and activates hu-
midity regulation.
In a real system, the “FROST” system fault (UE15)
results in the fan being turned off and the inlet and
outlet air flaps being closed. The fans are then
turned back on and the controller can be operated

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ET 605.02 HVAC SYSTEM CONTROLLER

in circulating air mode. If the frost protection switch
no longer trips, the inlet and outlet flaps can be
opened.
On the trainer, the frost protection switch turns off
the system, i.e. the fan is turned off, external and
extract air flaps are closed, the heater is turned on
(or a valve in the heating circuit is opened). For
safety reasons, the heater is turned on with the fan
on the trainer. The fact that the heater is turned on
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(100%) is only indicated in the controller display.

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ET 605.02 HVAC SYSTEM CONTROLLER

Temperature regulation control loop

The set point is specified for the exhaust air (T6).
Temperature regulation is carried out using an ex-
haust/supply air cascade with P or PI control and
min. and max. limits.
Comparison of the external air and the exhaust air
differentiates between summer and winter mode.
• Winter mode:
– If the supply air temperature (T5) is lower
than the supply air set point (between the
limits: min. supply air set point and max.
supply air set point), the cooler initially
adjusts down to a control signal of 0. The
external and extract air flaps are then
adjusted to a minimum external air compo-
nent. Finally, the heater is used to adjust the
heating power up to 100%.
– If the supply air temperature (T5) is too high,
the heater is first adjusted downwards, the
external and extract air component are
increased and finally the cooler is adjusted
upwards.
• Summer mode:
– If the supply air temperature (T5) is lower
than the supply air set point (between the
limits: min. supply air set point and max. sup-
ply air set point), the cooler initially adjusts
down to a control signal of 0. The external
and extract air flaps are then adjusted up to
100% external air component. Finally, the
heater is used to adjust the heating power up
to 100%.
– If the supply air temperature (T5) is too high,
the heater is first adjusted downwards, the
external and extract air component is
reduced and finally the cooler is adjusted up-
wards.

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ET 605.02 HVAC SYSTEM CONTROLLER

Humidity regulation control loop

The set point is specified for the exhaust air humid-
ity (H6). Humidity regulation is carried out using an
exhaust/supply air cascade with P or PI(D) control
and min. and max. limits.
– If the supply air humidity (H5) is too low, the
humidification is adjusted upwards.
– If the supply air humidity (H5) is too high, the
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humidification is adjusted downwards. If the

supply air humidity is still too high,
dehumidification is carried out using the
cooler.
The maximum value of the dehumidification
control loop and the temperature regulation control
loop is output as a control signal to the cooler.
Simultaneous cooling and reheating reduces the
supply air humidity at the supply air measuring
point (H5). To do this, the temperature regulation
sequence for the heater is raised.
On the trainer, the cooler, humidifier and heater
are operated using 2-point control. The relevant
control signal from the PID controller is used to
actuate the relevant digital output if the value
exceeds or falls below the set value by 3% (with
hysteresis). These limit values for the different
variables must be adjusted once to the dynamics
of the system during commissioning.
The control signals from the PID controller for the
mixed air flap, cooler, humidifier and heater are
provided at the four analogue outputs A.A01 -
A.A04 on the “TROVIS 5571" controller.
To control the ET 605 Recirculating Air Condition-
ing Trainer, the ET 605.02 HVAC System Control-
ler does not use the analogue signals, it uses the
proportionally synchronised on/off times at the
digital outputs BA3 - BA6.

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ET 605.02 HVAC SYSTEM CONTROLLER

2.2.2 Input variables to the controller

T1 External air temperature UE2 0 -10V

H1 External air humidity UE1 0 -10V
T2 Circulating air temperature UE4 0 -10V
H2 Circulating air humidity UE3 0 -10V
T3 Temperature after cooler UE6 0 -10V
H3 Humidity after cooler UE5 0 -10V
T4 Temperature after
humidifier UE8 0 -10V
H4 Humidity after humidifier UE7 0 -10V
T5 Supply air temperature UE10 0 -10V
H5 Supply air humidity UE9 0 -10V
T6 Exhaust air temperature UE12 0 -10V
H6 Exhaust air humidity UE11 0 -10V
Frost protection switch UE15 BE
Fan UE16 BE

2.2.3 Output variables from the controller

Analogue outputs:
Ventilation flaps AA1 0 -10V

Digital outputs:
Cooler BA3 0 -5V
Humidifier BA4 0 -5V
Heater BA5 0 -5V
Fan BA6 0 -5V

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ET 605.02 HVAC SYSTEM CONTROLLER

2.3 Commissioning

2.3.1 Initialisation

After connecting to the power supply, the PLC

briefly displays “Initialising system...”. If the display
remains dark or if the contrast is too high or too
low, the display illumination can be adjusted.
If no application is saved in the PLC, the
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adjacent start screen specifying the date, time and

current firmware version is displayed.

Fig. 2.4 Initialisation without application

If an application is saved in the PLC, an applica-

tion-specific start screen is displayed.

Important! Please check

The current date and the current system time must
appear in the top line.

Fig. 2.5 Initialisation with application

These are followed by the manufacturer’s logo.

Fig. 2.6 Manufacturer logo

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ET 605.02 HVAC SYSTEM CONTROLLER

2.3.2 Cold start initialisation

All operating values required to control the Recir-

culating Air Conditioning Trainer must be initial-
ised after loading the user program to the
“TROVIS 5571" for the first time.

To do this, in the
SYSTEM dialog, select
INIT FUNCTION:=1

After successful completion, the parameter shows

the value
INIT FUNCTION:=99.

Entry of TIME PROGRAMS is not affected by the

initialisation.
For the time program, usage times must always be
entered in the TIME PROGRAMS dialog.

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ET 605.02 HVAC SYSTEM CONTROLLER

2.3.3 Operating the TROVIS 5571

The TROVIS 5571 controller is a programmable

logic controller (PLC), which enables system-
specific programming. As supplied, the memory of
the TROVIS 5571 controller does not contain any
executable applications. An application is pro-
grammed for the ET 605.02 on a PC depending on
the purpose and transferred to the unit.
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During commissioning, the current system time

and the current date are entered on the controller
after transferring the application. This is necessary
because the TROVIS 5571 controller uses a time
program (set by the customer).
The current date and the current time shown in the
controller display must be reset after a power
failure of more than 24 hours, as otherwise a
random date and time will appear in the display. If
the current date and the current time are in a range
in which the controller does not work because of
the set time programs, the fan, heater, cooler and
humidifier will not be operated.

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ET 605.02 HVAC SYSTEM CONTROLLER

2.3.3.1 Control keys

Shift key
(to be pressed with a pen or pointed object)
Switches to setting menu (after entering the code
number)

Reset key
(to be pressed with a pen or pointed object) Resets
all internal PLC settings to the default values
(factory settings)

Select key(s)
(to be pressed with the finger)

Both keys simultaneously:

– Switches to information menu

Individual key:
– Navigates within the menus (including the
ISaGRAFâ created application)
– Adjusts data points

Enter key
– Opens menus (including the ISaGRAFâ
created application)
– Adjusts data points in editing mode
– Confirms the set data points

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ET 605.02 HVAC SYSTEM CONTROLLER

2.3.3.2 Display

The PLC has a plain text display. For operator

actions (querying information, changing settings),
the display is illuminated.

Adjusting the contrast

Set the PLC to configuration mode.

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Display: "0000" flashes.

Enter 0000 .
Confirm the display.
Adjust the contrast.
Confirm the setting.
Display: Initialising application Fig. 2.4

Fig. 2.7

2.3.3.3 Setting the system time

The current date and time must be set immediately

after commissioning and after a power failure of
more than 24 hours.
The system time is set in the setting menu under
“Date/Time”. The Automatic summertime func-
tion can also be activated and deactivated here.
System time: Time-dependent functions in the
saved application are based on the system time
set in the PLC.
Automatic summertime:The time is automati-
cally adjusted to summer time on the last Sunday
in March at 02:00; the time is automatically
adjusted to winter time on the last Sunday in Octo-
ber at 03:00.

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ET 605.02 HVAC SYSTEM CONTROLLER

Procedure:

Set the PLC to configuration mode.

Display: "0000" flashes.
Enter "1732".

Enter the code number.

Fig. 2.8 Code number entry Confirm the code number.

Display: Setting menu

The selection bar is set to “Date/Time”.

Open the “Date/Time” screen.

Fig. 2.9 Setting menu Display: System time

(DD.MM.YYYY HH:MM)
Set the system time to editing mode.
DD flashes in the date display.
Set the day.
Confirm the day.
Display: Month (MM) flashes in the date
display
Fig. 2.10 Date/Time editing mode
Set the month.
Confirm the month.
Display: Year (YYYY) flashes in the date
display.
Set the year.
Confirm the year.

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ET 605.02 HVAC SYSTEM CONTROLLER

Display: Hours (HH) flashes in the time

display.
Set the hours.
Confirm the hours.
Display: Minutes (MM) flashes in the time
display.
Set the minutes.
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Confirm the minutes.

Display: “Automatic summertime?” flashes.
If you wish, change the current status
(On/Off) for the "automatic summertime"
function.
Activating the function:
"Automatic summertime? On"
Deactivating the function:
Fig. 2.11 Summertime editing mode
"Automatic summertime? Off"
Exit the “Date/Time” menu.

Display: Settings level

Fig. 2.12 Date/Time editing mode Exit the setting menu

Select the “Back” data point.

Exit the setting menu.

Display: Initialising application
Note: If you do not press any key for two minutes,
the PLC returns from the setting menu to the
process diagram. The background lighting goes
out. Settings that have not been confirmed are not
saved and need to be entered again.
Fig. 2.13 Setting level

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ET 605.02 HVAC SYSTEM CONTROLLER

2.3.3.4 Querying data

The status of the inputs and outputs and informa-

tion about connected meter bus devices can be
queried in the information menu. No changes can
be made. Analogue and digital outputs can only be
changed in the setting menu (see Samson operat-
ing instructions for manual mode, chapter 3).
The information menu is divided into the following
sub-menus:
– Analogue inputs · Measured values for the
connected sensors
– Analogue outputs · Output values for the
four analogue outputs *)
– Binary inputs · Status of the binary sensors
(On/Off)
– Binary outputs · Status of the binary outputs
(On/Off) *)
– Meter bus · Output values for the meters
connected via M-Bus
*) Settings for the analogue and binary outputs can
be changed after entering the code number in the
setting menu.

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ET 605.02 HVAC SYSTEM CONTROLLER

Procedure:
Switch to the information menu.
Display: "Information level"
The selection bar is set to the “Analogue
inputs” menu.
Select the required sub-menu, e.g. “Binary
outputs”.
Open the menu.
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Fig. 2.14
Select the relevant data point.

Return to the “Information menu” display.

Select the “Back” data point.
Close the sub-menu.
Display: "Information level"

Fig. 2.15

Exiting the information menu

Select the “Back” data point.
Exit the information menu.
Display: Start screen (application specific)

Fig. 2.16
Note:
If you do not press any key for two minutes,
the PLC returns to the process diagram.

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ET 605.02 HVAC SYSTEM CONTROLLER

2.3.4 Operating the application specific components

When you turn on the fully initialised controller, the

logo of the controller manufacturer appears first.

Pressing the Set key ( ) takes you to the next

screen.
Fig. 2.17 Manufacturer logo

The diagram of the ET 605 system is displayed,

with the most important process variables (includ-
ing humidity and temperature).

Pressing the Set key again ( ) takes you to

the application specific data.
Fig. 2.18 Process diagram with key pro-
cess variables (inputs open)

The individual keys and can be used to

navigate through the menus. Pressing “Back”
followed by the Set key ( ) takes you back to
the previous menu. The sub-menus are in turn
divided into further sub-menus. These are listed
below. Pressing the Set key ( ) takes you to
the next menu.
Fig. 2.19 Application-specific data

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ET 605.02 HVAC SYSTEM CONTROLLER

The following program options are available:

• Data:
All process data and process variables (relative
humidities, temperatures, control signals for the
actuators on the ET605) are displayed here.
• Time Program:
The time programs are entered here (including
daily programs).
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• Control:
The individual control loops can be adjusted here.
• System:
Used to switch between the languages German,
English, French and Spanish.

2.3.4.1 Data program option

Shows all measured values supplied to the

controller by the following measured value
sensors on the ET 605 air conditioner.
EXTERN. AIR T1 = 19.3°C
EXTERN. AIR H1= 66%
MIXED AIR T2= 19.0°C
MIXED AIR H2=64.2%
COOLING AIR T3=19.0°C
COOLING AIR H3=64.6%
Fig. 2.20 Data option HUMIDIFIER T4=19.4°C
HUMIDIFIER H4=66.3%
SUPPLY AIR T5=19.1°C
SUPPLY AIR H5=66%
EXHAUST AIR T6=19.2°C
EXHAUST AIR H6=64.2%
MIN EXTER. AIR=0.0%
COOLER=100%

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ET 605.02 HVAC SYSTEM CONTROLLER

HUMIDIFIER=0.0%
HEATER=100%

2.3.4.2 Time Program option

The time programs (periods in which the controller

is active) can be set here.
Settings can be made both for the times on each
individual day of the week (Monday, Tuesday,
Wednesday, Thursday, Friday, Saturday and
Sunday) and for a period for the days Monday to
Sunday.
The days are displayed in English (Monday, Tues-
day, Wednesday, Thursday, Friday, Saturday,
Sunday).

Fig. 2.21 Time Programs option

2.3.4.3 Control program option

The following control loops can be adjusted:

– EXHAUST AIR T (Exhaust Air T)
– FLAPS (Flaps)
– COOLER (Cooler)
– HEATER (Heater)
– EXHAUST AIR H (Exhaust Air H)
– SUPPLY AIR H (Supply Air H)
To change values at the next menu level, select
the relevant parameters using the and
Fig. 2.22 Control option keys (highlighted in inverse script) and then press
the Set key .

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ET 605.02 HVAC SYSTEM CONTROLLER

Only process variables that have a “:=” can be

changed.
The variables that can be changed include:
– Set points=Reference variables
– Manual adjustment values = Defaults for
manual mode (YH)
– Operating modes
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– Gain = Proportional value (Kp)

– Reset times (TN)
– Min. limit values
– Max. limit values

If the display is flashing, the value can be adjusted

using the keys and confirmed with the Set
key .

The following parameters are displayed and can

be edited:
(values random)
EXHAUST AIR T
SET POINT T:=21°C (adjustable)
SET POINT T=26°C (display value)
EXHAUST AIR T6=50°C
SET SUPPLY T=18°C
MANUAL VALUE:=0°C
AUTO-MANUAL:=AUTO
Fig. 2.23 Exhaust Air Temperature op-
tion with part of the exhaust air GAIN:=1.0
data
MIN SUPPLY T:=18°C
MAX SUPPLY T:=32°C

2 Description of the unit 23

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ET 605.02 HVAC SYSTEM CONTROLLER

FLAPS
W=26.0°C
X=50.0%
Y=0.0%
MIN EXTER. AIR:=25% *)
MANUAL VALUE:=0%
AUTO-MANUAL:=AUTO
GAIN:=1.0
RESET TIME:=120

COOLER
W=26.0°C
X=50.0°C
Y=0.0%
MANUAL VALUE:=0%
AUTO-MANUAL:=AUTO
GAIN:=1.0
RESET TIME:=120

HEATER
W=26.0°C
X=50.0°C
Y=0.0%
MANUAL VALUE:=0%
AUTO-MANUAL:=AUTO
GAIN:=1.0
RESET TIME:=120

*) MIN EXTERN. AIR=Minimum opening for

extract air and exhaust air flap

24 2 Description of the unit

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ET 605.02 HVAC SYSTEM CONTROLLER

EXHAUST AIR H
SET POINT H:=55%
EXHAUST AIR H6=100%
SET SUPPLY H=50%
MANUAL VALUE:=0%
AUTO-MANUAL:=AUTO
GAIN:=1.0
All Rights Reserved G.U.N.T. Gerätebau GmbH, Barsbüttel, Germany 08/2008

MIN SUPPLY H:=50%

MAX SUPPLY H:=65%

SUPPLY AIR H
W=50.0%
X=100.0%
Y=0.0%
MANUAL VALUE:=0%
MODE:=AUTO
GAIN:=1.0
RESET TIME:=120s

The actuators on the ET605 (heater, humidifier,

cooler, mixing flaps) can be operated in different
operating modes.

The following modes are available:

Automatic (Auto),
Set point upper limit (YOG), (MAX),
Set point lower limit (YUG), (MIN), and
Manual mode (YH).

In manual mode, the set point must be specified

(Manual Value).

2 Description of the unit 25

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ET 605.02 HVAC SYSTEM CONTROLLER

2.3.4.4 System program option

This is where you can switch between languages.

LANGUAGE:=GB
German (D), English (GB), French (F) or Spanish
(E)
The following two menu options are defined by the
manufacturer (Samson) to ensure proper function-
ing and may not be changed.
INIT FUNCTION:=99
Fig. 2.24 System option
PLANT TYPE:=2

26 2 Description of the unit

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ET 605.02 HVAC SYSTEM CONTROLLER

2.3.5 Menu structure overview
All Rights Reserved G.U.N.T. Gerätebau GmbH, Barsbüttel, Germany 08/2008

Fig. 2.25 HVAC System Controller menu structure

2 Description of the unit 27

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ET 605.02 HVAC SYSTEM CONTROLLER

2.4 Shutdown

Turn off the on/off switch on the rear of the unit.

2.5 Maintenance / care

After more than 24 hours with no power supply, the

power reserve for the clock in the controller is
exhausted. In this case, the system time must be
re-entered.

The unit contains two fuses, one on the on/off

switch (230V-1.25A, accessible from outside) and
one in the 5V circuit inside the unit (5V-1A). If the
5V fuse trips, the controller is running but the air
conditioner is not operated.

Humidity sensor measuring range

The humidity sensor components can be used
over the entire measuring range of 0-100% r.H.
Due to their water resistance, they are also
condensation resistant, i.e. condensed water on
the surface of the component does not cause any
damage. However, the characteristic curve will no
longer be linear for as long as there is water on the
component. Usable measured values are only
displayed again after drying.
In continuous operation, the components should
be used up to an absolute humidity corresponding
to a dew point temperature of 60°C.
For short term operation, use up to a dew point
temperature of 90°C is possible.

28 2 Description of the unit

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ET 605.02 HVAC SYSTEM CONTROLLER

3 Safety

3.1 Health hazards

– Danger of electric shock!

Caution when working on the electrical
components of the system!
There is a risk of electric shock. Disconnect
from the mains before all work.
All Rights Reserved G.U.N.T. Gerätebau GmbH, Barsbüttel, Germany 08/2008

Only have work performed by suitably quali-

fied personnel.

– DANGER!
Never operate the unit without a correctly
installed earth wire.
Non-compliance with this requirement
means that the operator and the unit are no
longer adequately protected.

3.2 Hazards to the unit and its function

– CAUTION!
The unit should be protected from moisture.

3 Safety 29
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ET 605.02 HVAC SYSTEM CONTROLLER

4 Theory

4.1 General information about system control modes in air conditioning

Automatic mode represents the normal operating

situation, where all controllers and regulators are
running automatically based on the defined
parameters. All safety functions are active.
Automatic mode
All Rights Reserved G.U.N.T. Gerätebau GmbH, Barsbüttel, Germany 08/2008

To run an air conditioner in automatic mode via the

PLC, all components must be set to “Automatic”.
With individual components in manual mode, auto-
matic control is only possible to a limited extent.
Manual mode
Components can be operated manually using the
emergency operation menu or the PLC. Here, it is
possible to influence the set points, release/block
individual switching operations and view system
statuses.
Pressing a selector to switch from automatic to
manual mode is not registered on the PLC.
Manual component mode (emergency operation)
should only be used by trained personnel as
improper operation can cause damage. The
system must always be monitored.
During emergency operation using the manual
operation menu, before turning on pumps it is
always essential to ensure that the associated
gates and valves are open.

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ET 605.02 HVAC SYSTEM CONTROLLER

4.2 General information on cascade control

Cascade control allows the control quality to be

significantly increased. In particular, this applies to
the dynamic behaviour of the control loop, i.e. the
progression of the controlled variables in response
to changes to the reference variable or interfer-
ence. Control loops with a relationship Tg/Tu < 2 - 3
(Tg= Settling time, Tu= Delay time) are extremely
difficult to control using a simple controller, as the
relatively long delay time means that the controller
is very late in detecting how it needs to intervene.
The solution is to attempt to break down the control
loop into several (normally two) partial loops,
which are controlled individually. As these partial
loops only have a fraction of the total delay time,
they are much easier to control. In this regard, we
refer to multi-loop or interconnected control.

Loop

Auxiliary controller / slave controller

Main controller / master controller

Fig. 4.1 Schematic diagram of cascade control

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ET 605.02 HVAC SYSTEM CONTROLLER

An auxiliary controlled variable xH is acquired in

the loop and supplied to the input of an auxiliary
controller, whose output controls control variable
y. The reference variable w1 for the auxiliary
controller is adjusted by the control variable from
the master controller such that the controlled vari-
able reaches the set value. The auxiliary control
loop, which can intervene to make adjustments
more quickly, resolves all faults quickly at the input
All Rights Reserved G.U.N.T. Gerätebau GmbH, Barsbüttel, Germany 08/2008

to the control loop.

The subordinate auxiliary controller can have the

same design as a normal controller. However, as
its reference value is specified by the superior
controller, it must have an input for an electric set
point setting. It must also be adjusted to the
requirements of its task in terms of inputs, outputs
etc. As the task of the auxiliary controller is to very
rapidly change the auxiliary controlled variable
proportionate to the set point from the master
controller, a P or PD controller is normally used
here, or more rarely a PI controller. PI or PID
controllers are normally used as a master
controller, designed for control behaviour.

4 Theory 33
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ET 605.02 HVAC SYSTEM CONTROLLER

5 Experiments

5.1 Experimental task 1: Observation of control behaviour

– Operation of the Recirculating Air Condition-

ing Trainer with HVAC System Controller in
stationary mode, e.g. exhaust air tempera-
ture T6=19.4°C and exhaust air humidity
H6=75% r.H.
All Rights Reserved G.U.N.T. Gerätebau GmbH, Barsbüttel, Germany 08/2008

– Change to the control value (set point) for the

exhaust air temperature from T6=19.4°C and
H6=75% r.H. to T6=24°C and H6=60%.
– Observe the actions of the HVAC system
controller on the Recirculating Air Condition-
ing Trainer.

5.1.1 Preparation

– Commission the Recirculating Air Condition-

ing Trainer in line with the ET 605 instruc-
tions.
– Connect the HVAC System Controller to the
Recirculating Air Conditioning Trainer
(External Control Digital & External Control
Analog) with the two 37-pin Sub-D connect-
ing cables.
– Set the trainer to “Manual” and turn off all
components.
– Connect the HVAC System Controller to the
electricity supply and turn on.
– Note the ambient temperature and humidity.

Supply air humidity – On the HVAC System Controller, enter the

(below exhaust air humidity): set points for the initial condition - exhaust air
“MIN SUPPLY H” and “MAX SUPPLY H”
temperature=19.4°C / exhaust air humidity =
75% r.H. If necessary, adjust the values of
Supply air temperature
(below exhaust air temperature): parameters such as min./max. supply air hu-
“MIN SUPPLY T” and “MAX SUPPLY T” midity and min./max. supply air temperature.

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ET 605.02 HVAC SYSTEM CONTROLLER

– Turn on the controller and set the air condi-

tioner to “Auto”.
– Wait until the initial values (exhaust air
temperature and humidity) have stabilised in
the climatic chamber and the air conditioner
is in stationary operation.
– Set the new reference values (exhaust air
temperature/humidity) on the controller.

5.1.2 Performing and evaluating the experiment

Observation of Recirculating Air Condition-

ing Trainer
Note the actions carried out on the trainer by
the HVAC System Controller. Example:
– Ambient conditions at location of air condi-
tioner: 19.5°C / 75% r.H.
– To perform this measurement, the value for
the “MAX SUPPLY H” has been changed to
80%.
– Move to a steady initial condition. The
measurements for the exhaust air values are
made at an interval of 5 minutes.

Time T6 in °C H6 in % r.H.
10:10 19.3 58
10:15 20.3 76
10:20 22.7 74
10:25 22.8 65
10:30 21.5 71
10:35 21.1 77
10:40 20.3 73
10:45 19.8 79
10:50 19.9 70
10:55 19.4 75

36 5 Experiments
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ET 605.02 HVAC SYSTEM CONTROLLER

– To reach this condition, the following actions

are performed on the trainer:
Fan turned on
Cooler turned on and off
Heater turned on and off
Humidifier turned on and off
Mode switched several times from
All Rights Reserved G.U.N.T. Gerätebau GmbH, Barsbüttel, Germany 08/2008

circulation to external and extract air.

Increase the reference variable for exhaust air

temperature and humidity (24°C and 60% r.H.)

Time T6 in C H6 in % r.H.
Cooler on/off; heater on; flap 25%
11:00 21.3 67
Cooler on/off; heater on; humidifier on/off; flap 25%
11:05 22.0 69
Cooler on/off; heater on; humidifier on/off; flap 25%
11:10 23.5 70
Cooler on/off; heater on; humidifier on/off; flap 25%
11:15 24.9 72
Flap 35%-41%-46%; cooler on/off
11:20 25.1 58
Cooler on/off; heater on; flap 25%
11:25 23.7 60
Cooler on/off; heater on; flap 25%
11:30 24.0 59

It takes around 30 minutes to reach the new steady

state with the controller.

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ET 605.02 HVAC SYSTEM CONTROLLER

5.2 Experimental task 2: Observation of malfunction behaviour

– Operation of Recirculating Air Conditioning

Trainer with HVAC System Controller in
stationary mode, e.g. 18.5°C and H6 = 60%
– Turn on a disturbance (e.g. sensible heat
source with a power output of 10 W)
– Observe the actions of the HVAC system
controller on the Recirculating Air Condition-
ing Trainer

5.2.1 Preparation

– Commission the Recirculating Air Condition-

ing Trainer in line with the ET 605 instruc-
tions.
– Connect the HVAC System Controller to the
Recirculating Air Conditioning Trainer
(External Control Digital & External Control
Analog) with the two 37-pin Sub-D connect-
ing cables.
– Set the trainer to “Manual” and turn off all
components.
– Connect the HVAC System Controller to the
electricity supply and turn on.
– Note the ambient temperature and humidity.
– On the HVAC System Controller, enter the
set points for the initial condition - exhaust air
temperature=18.4°C / exhaust air humidity =
60% r.H. If necessary, adjust the values of
parameters such as min./max. supply air
humidity and min./max. supply air
temperature.
– Turn on the controller and set the air condi-
tioner to “Auto”.

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ET 605.02 HVAC SYSTEM CONTROLLER

– Wait until the initial values (exhaust air

temperature and humidity) have stabilised in
the climatic chamber and the air conditioner
is in stationary operation.
– Set the new reference values (exhaust air
temperature/humidity) on the controller.
All Rights Reserved G.U.N.T. Gerätebau GmbH, Barsbüttel, Germany 08/2008

5.2.2 Performing and evaluating the experiment

Observation of Recirculating Air Condition-

ing Trainer
Note the actions carried out on the trainer by
the HVAC System Controller. Example:
– Ambient conditions at location of air condi-
tioner: 19.4°C / 77% r.H.
– To perform this measurement, the value for
“MIN SUPPLY T” is changed to 14°C.
– Move to a steady initial condition.

Time T5 in °C H5 in % r.H. T6 in °C H6 in % r.H.

10:50 18.9 81

12:10 17.1 75 18.6 66

12:15 18.0 72 19.0 64

– To reach this condition, the following actions

are performed on the trainer:
Fan turned on
Cooler turned on and off
Heater turned on and off
Humidifier turned off
Mode switched from circulation to
external and extract air.

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ET 605.02 HVAC SYSTEM CONTROLLER

Turn on sensible heat source (disturbance

variable) at 10 W.

Time T5 in °C H5 in % r.H. T6 in °C H6 in % r.H.

Flaps 100%; cooler on; heater on/off
12:20 18.4 69 19.1 62
Flaps 100%; cooler on; heater on/off
12:25 16.8 76 18.9 65
Flaps 100%; cooler on; heater on/off
12:30 17.3 77 19.3 63
Flaps 100%; cooler on; heater on/off
12:35 18.3 68 19.3 63
Flaps 100%; cooler on; heater on/off
12:40 16.2 82 19.0 65
Flaps 100%; cooler on; heater on/off
12:45 16.9 79 19.2 64
Flaps 100%; cooler on; heater on/off
12:50 16.5 81 19.1 65

It takes around 30 minutes to reach the new steady

state with the controller.
The desired value of the regulated climate
(18.5°C/60% r.H.) can be found around the clima-
tic chamber, i.e. between T5/H5 and T6/H6.

PS.: The cooler was completely wetted with

condensed water during the measurement.

40 5 Experiments
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ET 605.02 HVAC SYSTEM CONTROLLER

6 Appendix

6.1 Technical data

Dimensions:
LxWxH 370 × 330 × 150 mm

Weight: Approx. 5 kg
All Rights Reserved G.U.N.T. Gerätebau GmbH, Barsbüttel, Germany 08/2008

Power supply: 230 V, ~50 Hz

Optional alternatives, see rating plate

Power consumption: Max. 50 W

Unit fuse:
(On switch)
1.25 A (230 V)
2.5 A (120 V)
(Inside unit)
1.00 A (5 V)

6 Appendix 41
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ET 605.02 HVAC SYSTEM CONTROLLER

6.2 Abbreviations on PLC for changing language

The PLC has a range of languages. For better under-

standing, the texts and designations used in the dialogs
are specified below.
*German*
‘SPRACHE:=’ (*DIALOG Sprachumschaltung *)
‘~FROST~EIN ~AUS ‘ (*Statusanzeige Betriebszustand der Anlage in
Grafik*)
‘ZEITPROGRAMME’ (*DIALOG ET605 ZEITPROGRAMM
Nutzungsintervalle Wochenprogramm*)
‘MISCHKLAPPEN’ (*DIALOG REGELUNG Mischluftklappen*)
‘KUEHLER’ (*DIALOG REGELUNG Kuehler*)
‘BEFEUCHTER’ (*DIALOG REGELUNG Befeuchter*)
‘ERHITZER’ (*DIALOG REGELUNG Erhitzer*)
‘ENTFEUCHTUNG’ (*DIALOG REGELUNG Entfeuchtung*)

‘ABLUFTFEUCHTE’ (*DIALOG ET605 REGELUNG Abluftfeuchte vor

Klappen*)
‘ABLUFTTEMP’ (*DIALOG ET605 REGELUNG Ablufttemperatur*)
‘ZULUFTFEUCHTE’ (*DIALOG ET605 REGELUNG Zuluftfeuchte*)
‘ZULUFTTEMP’ (*DIALOG ET605 REGELUNG Zulufttemperatur*)

‘INIT-FUNKTION’ (*DIALOG ET605 SYSTEM Initialisierung

Kaltstartwerte:1*)
‘AUTO-MANUELL’ (*DIALOG ET605 REingriff Betriebsart Regelung
AUTO,AUF,ZU,YH*)
‘LUEFTUNGSTYP’ (*DIALOG SYSTEM Anzeige Kennziffer
Lueftungaufbau*)
‘DATEN’ (*DIALOG Anzeige aktueller Messwerte*)
‘REGELUNG’ (*DIALOG ET605 REGELUNG*)
‘SYSTEM’ (*DIALOG ET605 SYSTEM*)

42 6 Appendix
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ET 605.02 HVAC SYSTEM CONTROLLER

‘T1-AUSSENL. ‘ (*Anzeige Aussenlufttemperatur*)

‘T2-MISCHL. ‘ (*Anzeige Mischlufttemperatur nach Klappen*)
‘T3-KUEHLL. ‘ (*Anzeige Temperatur nach Kuehler*)
‘T4-BEFEU. ‘ (*Anzeige Temperatur nach Befeuchter*)
‘T5-ZULUFT ‘ (*Anzeige Zulufttemperatur Eintritt in Raum*)
‘T6-ABLUFT ‘ (*Anzeige Ablufttemperatur Austritt aus Raum*)
All Rights Reserved G.U.N.T. Gerätebau GmbH, Barsbüttel, Germany 08/2008

‘H1-AUSSEN ‘ (*Anzeige Aussenluftfeuchte vor Klappen*)

‘H2-MISCHLUFT ‘ (*Anzeige Mischluftfeuchte nach Klappen*)
‘H3-KUEHLER ‘ (*Anzeige Luftdeuchte nach Kuehler*)
‘H4-BEFEUCHTER ‘ (*Anzeige Luftfeuchte nach Befeuchter*)
‘H5-ZULUFT ‘ (*Anzeige Zuluftfeuchte Eintritt in Raum*)
‘H6-ABLUFT ‘ (*Anzeige Abluffeuchte Austritt aus Raum*)

‘VERSTAERKUNG ‘ (*EINGABE Proportionalverstaerkung eines

Regelkreises*)
‘NACHSTELLZEIT ‘ (*EINGABE Nachstellzeit eines Regelkreises in s*)
‘HANDSTELLWERT ; (*EINGABE 0..100% , Ausgabe wenn
AUTO-MANUELL auf YH*)
‘BETRIEBSART ‘ (*wie AUTO-MANUELL*)
‘Y’; (*Anzeige PID-Stellsignal*)
‘X’; (*Anzeige Regelgroesse , zB.Temperatur oder
Feuchte*)
‘W’; (*Anzeige berechnter Sollwert*)

‘T-ZULUFT MIN ‘; (*Eingabe unterer Grenzwert fuer Zulufttemperatur*)

‘T-ZULUFT MAX ‘; (*Eingabe oberer Grenzwert fuer Zulufttemperatur*)
‘F-ZULUFT MIN ‘; (*Eingabe unterer Grenzwert fuer Zuluftfeuchte*)
‘F-ZULUFT MAX ‘; (*Eingabe oberer Grenzwert fuer Zulufttemperatur*)
‘MINDEST.AUL ‘; (*Eingabe Mindestoeffnung Aussen und
Fortluftklappe*)

6 Appendix 43
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ET 605.02 HVAC SYSTEM CONTROLLER

‘SOLLW.FEUCHTE ‘; (*Eingabe Sollwert fuer Abluftfeuchte*)

‘SOLLW.TEMP ‘; (*Eingabe Sollwert fuer Ablufttemperatur*)
‘SOLL.F-ZUL ‘; (*Anzeige berechneter Sollwert fuer Zuluftfeuchte*)
‘SOLL.T-ZUL. ‘; (*Anzeige berechneter Sollwert fuer
Zulufttemperatur*)

44 6 Appendix
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ET 605.02 HVAC SYSTEM CONTROLLER

*English*
‘LANGUAGE:=’ (*DIALOG: Language selection *)
‘~FROST~ON ~OFF’ (*DISPLAY: Operating status of the plant appears on
the display: FROST, ON, OFF*)
‘TIME PROGRAM’ (*DIALOG ET605 “TIME PROGRAM”: Times of use,
week program*)
‘FLAPS’ (*DIALOG “CONTROL”: Flaps for mixing air*)
‘COOLER’ (*DIALOG “CONTROL”: Cooler *)
All Rights Reserved G.U.N.T. Gerätebau GmbH, Barsbüttel, Germany 08/2008

‘HUMIDIFIER’ (*DIALOG “CONTROL”: Humidifier*)

‘HEATER’ (*DIALOG “CONTROL”: Heater*)
‘DEHUMIDIFIER’ (*DIALOG “CONTROL”: Dehumidifier*)

‘EXHAUST AIR H’ (*DIALOG ET605 “CONTROL” Humidity of exhaust air

before the flaps*)
‘EXHAUST AIR T’ (*DIALOG ET605 “CONTROL” Exhaust air tempera-
ture*)
‘SUPPLY AIR H’ (*DIALOG ET605 “CONTROL” Humidity of the supply
air*)
‘SUPPLY AIR T’ (*DIALOG ET605 “CONTROL” Supply air tempera-
ture*)

‘INIT FUNCTION’ (*DIALOG ET605 “SYSTEM” Initialization, default

value = 1*)
‘AUTO-MANUAL’ (*DIALOG ET605 “CONTROL” Operating mode:
automatic, on, off, YH*)
‘PLANT TYPE’ (*DIALOG “SYSTEM” Indication of identification code
of plant*)
‘DATA’ (*DIALOG Indication of actual measurements*)
‘CONTROL’ (*DIALOG ET605 CONTROL*)
‘SYSTEM’ (*DIALOG ET605 SYSTEM*)
‘EXTERN. AIR T1’ (*DISPLAY: External air temperature*)
‘MIXED AIR T2 ‘ (*DISPLAY: Mixed air temperature after flaps*)
‘T3->COOLER ‘ (*DISPLAY: Temperature after cooler*)

6 Appendix 45
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ET 605.02 HVAC SYSTEM CONTROLLER

‘T4->HUMIDIFIER’ (*DISPLAY: Temperature after humidifier*)

‘SUPPLY AIR T5 ‘ (*DISPLAY: Supply air temperature?entering the
room*)
‘EXHAUST AIR T6’ (*DISPLAY: Exhaust air temperature?leaving the
room*)

‘EXTERN. AIR H1’ (*DISPLAY: External air humidity before flaps*)

‘MIXED AIR H2 ‘ (*DISPLAY: Mixed air humidity after flaps*)
‘H3->COOLER’ (*DISPLAY: Air humidity after cooler*)
‘H4->HUMIDIFIER’ (*DISPLAY: Air humidity after humidifier*)
‘SUPPLY AIR H5 ‘ (*DISPLAY: Supply air humidity?entering room*)
‘EXHAUST AIR H6’ (*DISPLAY: Exhaust air humidity?leaving room*)

‘GAIN ‘ (*ENTRY OF DATA: Proportional gain of control

loop*)
‘RESET TIME ‘ (*ENTRY OF DATA: Reset time of control loop in
seconds*)
‘MANUAL VALUE ‘ (*ENTRY OF DATA: 0..100% , output when
AUTO-MANUAL parameter set to YH*)
‘OPERATING MODE’ (*Same as AUTO-MANUAL*)
‘Y’ (*DISPLAY: PID control signal*)
‘X’ (*DISPLAY: Controlled variable, e.g. temperature or
humidity*)
‘W’ (*DISPLAY: Calculated set point*)

‘MIN SUPPLY T ‘ (*ENTRY OF DATA: Lower limit value for supply air
temperature*)
‘MAX SUPPLY T ‘ (*ENTRY OF DATA: Upper limit value for supply air
temperature*)
‘MIN SUPPLY H ‘ (*ENTRY OF DATA: Lower limit value for supply air
humidity*)
‘MAX SUPPLY H ‘ (*ENTRY OF DATA: Upper limit value for supply air
humidity*)

46 6 Appendix
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ET 605.02 HVAC SYSTEM CONTROLLER

‘MIN EXTER. AIR’ (*ENTRY OF DATA: Minimum orifice for flaps*)

‘SET POINT H ‘ (*ENTRY OF DATA: Set point for exhaust air

humidity*)
‘SET POINT T ‘ (*ENTRY OF DATA: Set point for exhaust air
temperature*)
‘SET SUPPLY H ‘ (*DISPLAY: Set point calculated for supply air
humidity*)
All Rights Reserved G.U.N.T. Gerätebau GmbH, Barsbüttel, Germany 08/2008

‘SET SUPPLY T ‘ (*DISPLAY: Set point calculated for supply air

temperature*)

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ET 605.02 HVAC SYSTEM CONTROLLER

*French*
‘LANGUE :=’; (*DIALOGUE : sélection de la langue *)
‘~GEL~ACTIF ~DESACTIF’; (*Indication du statut : état de fonctionnement de
l’installation apparaît sur l’écran : gel, actif, désactif*)
‘PROGRAMME HORAIRE’; (*DIALOGUE ET605 : programme horaire, temps d’usage,
programme de la semaine*)
‘VOLETS DE MELANGE’; (*DIALOGUE “REGULATION” : volets pour mélanger
l’air*)
‘REFROIDISSEUR’; (*DIALOGUE “REGULATION” : refroidisseur*)
‘HUMIDIFICATEUR’; (*DIALOGUE “REGULATION” : humidificateur*)
‘RECHAUFFEUR’; (*DIALOGUE “REGULATION” : réchauffeur*)
‘DESHUMIDIFICATEUR’; (*DIALOGUE “REGULATION” : déshumidificateur*)

‘H D AIR D ECHAPPEM.’; (*DIALOGUE ET605 “REGULATION” : humidité d’air

d’échappement avant les volets*)
‘T D AIR D ECHAPPEM.’; (*DIALOGUE ET605 “REGULATION” : température
d’air d’échappement*)
‘H D AIR D ALIMENT.’; (*DIALOGUE ET605 “REGULATION” : humidité d’air
d’alimentation*)
‘T D AIR D ALIMENT.’; (*DIALOGUE ET605 “REGULATION” : température
d’air d’alimentation*)

‘INIT’; (*DIALOGUE ET605 “SYSTEME” : initialisation,

valeurs défaut = 1*)
‘AUTO-MANU’; (*DIALOGUE ET605 : Mode de fonctionnement
AUTO,OUVERT,FERME,YH*)
‘TYPE D INSTALLATION’; (*DIALOGUE “SYSTEME” : affichage du code
d’identification de l’installation*)
‘DONNEES’; (*DIALOGUE : affichage des valeurs actuelles
mesurées*)
‘REGULATION’; (*DIALOGUE : ET605 REGULATION*)
‘SYSTEME’; (*DIALOGUE : ET605 SYSTEME*)
‘T1-AIR EXTER. ‘; (*AFFICHAGE : température d’air extérieur*)

48 6 Appendix
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ET 605.02 HVAC SYSTEM CONTROLLER

‘T2-AIR MELANGE’; (*AFFICHAGE : température d’air mélangé après les

volets*)
‘T3-REFROIDISS.’; (*AFFICHAGE : température après le refroidisseur*)
‘T4-HUMIDIFICAT’; (*AFFICHAGE : température après l’humidificateur*)
‘T5-AIR D ALIM.’; (*AFFICHAGE : température d’air d’alimentation - en-
trant dans l’ambiance*)
‘T6-AIR D ECHAP’; (*AFFICHAGE : température d’air d’échappement -
quittant l’ambiance*)
All Rights Reserved G.U.N.T. Gerätebau GmbH, Barsbüttel, Germany 08/2008

‘H1-AIR EXTER. ‘; (*AFFICHAGE : humidité de l’air extérieur avant les

volets*)
‘H2-AIR MELANGE’; (*AFFICHAGE : humidité d’air mélangé après les
volets*)
‘H3-REFROIDISS.’; (*AFFICHAGE : humidité d’air après refroidisseur*)
‘H4-HUMIDIFICAT’; (*AFFICHAGE : humidité d’air après humidificateur*)
‘H5-AIR D ALIM.’; (*AFFICHAGE : humidité d’air d’alimentation - entrant
dans l’ambiance*)
‘H6-AIR D ECHAP’; (*AFFICHAGE : humidité d’air d’échappement -
quittant l’ambiance*)

‘GAIN ‘; (*ENTREE DE DONNEES : gain proportionnel d une

boucle de régulation*)
‘TEMPS D INTEG.’; (*ENTREE DE DONNEES : temps d intégrale d une
boucle de régulation en secondes*)
‘VALEUR MANU. ‘; (*ENTREE DE DONNEES : 0..100% , OUTPUT si le
paramètre AUTO-MANU sur YH*)
‘MODE ‘; (*comme AUTO-MANU*)
‘Y’; (*AFFICHAGE : signal de commande PID*)
‘X’; (*AFFICHAGE : mesure, par exemple la température
ou l’humidité*)
‘W’; (*AFFICHAGE : la consigne calculée*)

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ET 605.02 HVAC SYSTEM CONTROLLER

‘T ALIMENT. MIN’; (*ENTREE DE DONNEES : valeur limite initiale pour

la température de l’air d’alimentation*)
‘T ALIMENT. MAX’; (*ENTREE DE DONNEES : valeur limite finale pour la
température de l’air d’alimentation*)
‘H ALIMENT. MIN’; (*ENTREE DE DONNEES : valeur limite initiale pour
l’humidité de l’air d’alimentation*)
‘H ALIMENT. MAX’; (*ENTREE DE DONNEES : valeur limite initiale pour
l’humidité de l’air d’alimentation*)
‘AIR EXTER. MIN’; (*ENTREE DE DONNEES : orifice min. pour volets*)
‘CONSIGNE H ‘; (*ENTREE DE DONNEES : Consigne pour l’humidité
d’air d’échappement*)
‘CONSIGNE T ‘; (*ENTREE DE DONNEES : Consigne pour la
température d’air d’échappement*)
‘CONSIGNE H ALI’; (*AFFICHAGE : consigne calculée pour l’humidité de
l’air d’alimentation*)
‘CONSIGNE T ALI’; (*AFFICHAGE : consigne calculée pour la
température de l’air d’alimentation*)

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ET 605.02 HVAC SYSTEM CONTROLLER

*Spanish*
‘IDIOMA:=’ (*Seleccionar idioma*)
‘~FROST ~ON ~OFF ‘ (*Estado de operación*)
‘HORARIO’ (*Tiempos de uso, horario semanal*)
‘MARIPOSA MEZCLADORA’ (*CONTROL: mariposas para mezclar aire*)
‘REFRIGERADOR’ (*CONTROL: refrigerador*)
‘HUMIDIFICADOR’ (*CONTROL: humidificador*)
All Rights Reserved G.U.N.T. Gerätebau GmbH, Barsbüttel, Germany 08/2008

‘CALENTADOR’ (*CONTROL: calentador*)

‘DESHUMIDIFICACION’ (*CONTROL: deshumidificador*)

‘HUMEDAD AIRE ESCAPE’ (*Humedad del aire de escape delante de las mariposas*)
‘TEMP AIRE ESCAPE’ (*CONTROL: temperatura del aire de escape*)
‘HUMEDAD AIRE ALIM’ (*CONTROL: humedad del aire de alimentación*)
‘TEMP AIRE ALIM’ (*CONTROL: temperatura del aire de alimentación*)

‘FUNCION INIT’ (*SISTEMA: inicialización con valor estándar:1*)

‘AUTO-MANUAL’ (*Modo de control AUTO,AUF,ZU,YH*)
‘TIPO VENTILACION’ (*SISTEMA: indicar código para sistema de
ventilación*)
‘DATOS’ (*Indicar valores medidos actuales*)
‘CONTROL’ (*Control del ET605*)
‘SISTEMA’ (*Control del ET605*)
‘T1-AIRE EXT’ (*Indicar temperatura del aire exterior*)
‘T2-AIRE MEZCLA’ (*Indicar temperatura del aire mezclado detrás de las
mariposas*)
‘T3-AIRE REFRIG’ (*Indicar temperatura detrás del refrigerador*)
‘T4-HUMIDIFIC’ (*Indicar temperatura detrás del refrigerador*)
‘T5-AIRE ALIM’ (*Indicar temperatura del aire de alimentación al
entrar en la habitación*)
‘T6-AIRE ESCAPE’ (*Indicar temperatura del aire de escape al salir de la
habitación*)

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ET 605.02 HVAC SYSTEM CONTROLLER

‘HUM AIRE EXT’ (*Indicar humedad del aire exterior delante de las
mariposas*)
‘HUM AIRE MEZCL’ (*Indicar humedad del aire mezclado detrás de las
mariposas*)
‘HUM AIRE REFRIG’ (*Indicar humedad detrás del refrigerador*)
‘HUM HUMIDIFIC’ (*Indicar humedad detrás del humidificador*)
‘HUM AIRE ALIM’ (*Indicar humedad del aire de alimentación al entrar
en la habitación*)
‘HUM AIRE ESCAPE’ (*Indicar temperatura del aire de escape al salir de la
habitación*)

‘GANANCIA’ (*Introducir ganancia proporcional de un lazo de

control*)
‘TIEMPO INTEGRA’ (*Introducir tiempo de integración en s de un lazo de
control*)
‘VALOR MANUAL’ (*Introducir 0 a 100 %, indicado cuando AUTO-MAN-
UAL es YH*)
‘MODO CONTROL’ (*Mismo que AUTO-MANUAL*)
‘Y’ (*Indicar señal de control PID*)
‘X’ (*Indicar variable controlada, p. ej. temperatura o
humedad*)
‘W’ (*Indicar valor consigna calculado*)

‘TMIN AIRE ALIM’ (*Introducir límite bajo para aire de alimentación*)

‘TMAX AIRE ALIM’ (*Introducir límite alto para aire de alimentación*)
‘HUMEDAD MIN’ (*Introducir límite bajo para humedad del aire de
alimentación*)
‘HUMEDAD MAX’ (*Introducir límite alto para humedad del aire de
alimentación*)
‘ABERTURA MIN’ (*Introducir abertura mínima para mariposas del aire
exterior y de escape*)

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ET 605.02 HVAC SYSTEM CONTROLLER

‘HUMEDAD NOM’ (*Introducir valor consigna para humedad del aire de

escape*)
‘TEMP NOMINAL’ (*Introducir valor consigna para temperatura del aire
de escape*)
‘HUM NOM ALIM’ (*Indicar valor consigna calculado para humedad del
aire de alimentación*)
‘TEMP NOM ALIM’ (*Indicar valor consigna calculado para temperatura
del aire de alimentación*)
All Rights Reserved G.U.N.T. Gerätebau GmbH, Barsbüttel, Germany 08/2008

6.3 References

TROVIS 5571 PLC installation and operating

instructions (Samson)

6.4 Items supplied

1 x ET 605.02 HVAC System Controller

1 x ET 605.02 HVAC System Controller operating
instructions

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ET 605.02 HVAC SYSTEM CONTROLLER

6.5 Index

A
Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Adjusting the contrast . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Automatic mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
C
Cascade control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Code number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Cold start initialisation . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Connection for ET 605. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Control keys. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Control program option . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
D
Data program option . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3, 15
E
Enter key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
F
Frost protection monitor. . . . . . . . . . . . . . . . . . . . . . . . . . . 3
H
Humidity regulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
I
Initialisation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Input variables to the controller . . . . . . . . . . . . . . . . . . . . 10
M
Mains plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Manual mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
O
On/off switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Output variables from controller. . . . . . . . . . . . . . . . . . . . 10
P
Power indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Programming connection. . . . . . . . . . . . . . . . . . . . . . . . . . 3
Q
Querying data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
R
Reset key. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
S
Select key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Shift key. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Summer mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

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ET 605.02 HVAC SYSTEM CONTROLLER

System program option . . . . . . . . . . . . . . . . . . . . . . . . . . 26

System time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
T
Time Program option . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
TROVIS 5571 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
U
Unit fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
V
Ventilation flaps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
W
All Rights Reserved G.U.N.T. Gerätebau GmbH, Barsbüttel, Germany 08/2008

Winter mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

6 Appendix 55