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Question and Answer Book\ TESTING INC
—————"' MATERIALS AND PROCESSES QUESTIONS
1. As hot working progresses, the energy required for further
processing (assuming the temperature of the part is held
constant):
a. Increases
b. Decreases
c. Remains constant
a. Any one of the above may be true, depend:
on material
2. A fatigue crack is a service defect that is caused by a:
a. Cyclic loading of the part above the yield strength of the
material
b. Cyclic loading of the part below the yield strength of the
material
c. Local overheating of the part
d. Corrosive atmosphere
3. The middle portion of a molding flask is called a:
a. Cope
b. Drag
c. Cheek
d. Separator
4. A cause of gas porosity in welds is:
a. Welding at_too low a temperature
b. Improper cleaning or preheating
¢. The use of insufficient filler metal
a. Restriction of movement of the material
5. In the resistance welding process:
a. Two parts to be joined are heated then pressure is applied
b. The pieces to bé joined are held firmly together under
pressure, followed by the generation of heat at the
interface
c. No heat is applied and the parts are welded by applying
pressure only
@. The parts are heated but not melted and a filler metal is
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AITEC (Western) Inc. 2507 - 84th Avenue, Edmonton, Alberta, Canada T4P IKI * ‘Telephone: (403) 417-7777 + Fox: (403) 417-118510.
In a mold, the runner connect:
a. The pouring basin to the sprue
b. The downgate to the riser
c. The sprue to the ingate
d. The pouring basin to the mold cavity
Metal forming such as rolling results
a. Plastic flow of the metal
b. Elongation of existing defects perpendicular
direction
c. Directional properties which is always beneficial for
secondary forming operations
a. The flattening out of defects which makes them more easily
detectable by most N.D.T. methods
co the rolling
A welding defect that occurs at the root and runs parallel
with the weld is:
a. Lack of fusion between beads
b. Icicle
¢. A crater crack
d. Lack of penetration
Hot working an ingot may produce a product which has:
. Fewer defects than in the original
More defects than in the original
The same number of defects as in the original ingot
Any of the above may be correct depending on the
circumstances
Bove
A disadvantage of dry sand molds when compared to green sand
molds is:
a. Erosion of the mold is more common
b. Castings are more susceptible to hot tears
c. A surface finish is generally worse
d. Overall dimensional accuracy is worse