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Joyner 800 Python Buggy Manual Kinhthras

The document contains parts lists and diagrams for engine cooling, cylinder block, crankshaft, exhaust manifold, and intake systems of an engine. It lists part numbers, part names, and quantities of 19 parts for the cooling system, 15 parts for the cylinder block, 20 parts for the crankshaft, 9 parts for the exhaust manifold, and 14 parts for the intake system. Diagrams show the location and connections of the listed parts within each system.

Uploaded by

Fredy Hernan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
800 views

Joyner 800 Python Buggy Manual Kinhthras

The document contains parts lists and diagrams for engine cooling, cylinder block, crankshaft, exhaust manifold, and intake systems of an engine. It lists part numbers, part names, and quantities of 19 parts for the cooling system, 15 parts for the cylinder block, 20 parts for the crankshaft, 9 parts for the exhaust manifold, and 14 parts for the intake system. Diagrams show the location and connections of the listed parts within each system.

Uploaded by

Fredy Hernan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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1.

ENGINE
1.COOLING SYSTEM
7 8

19
6
18
3
2
4

12 13

5
9 16-
11
10 17
1
15
14

No Erp code Part number Name Quantity


1 02.DLJ.Q1400612 Q1400612 BOLT,HEXAGON HEAD 4
2 02.DLJ.372-1307014 372-1307014 WATER PUMP PULLEY 1
3 02.DLJ.Q1840840 Q1840840 BOLT , HEXAGON 1
FLANGE
4 02.DLJ.Q1840855 Q1840855 BOLT(M8X55) 1
5 02.DLJ.Q1840865 Q1840865 BOLT , HEXAGON 1
FLANGE
6 02.DLJ.372-1307010 372-1307010 PUMP SET,WATER 1
7 02.DLJ.372-1307015 372-1307015 RING,‘O’ 1
8 02.DLJ.372-1307041 372-1307041 WATER PUMP WASHER 1
9 02.DLJ.372-1307018 372-1307018 SEAL STRIP 2 1
10 02.DLJ.Q1840825 Q1840825 BOLT 3
11 02.DLJ.372-1307019 372-1307019 SEAL STRIP 3 1
12 02.DLJ.372-1307012 372-1307012 SEAL STRIP 1 1
13 02.DLJ.GB50-18 GB50-18 RING,'O' RUBBER 1
14 02.DLJ.372-1306016 372-1306016 SEAT - THERMOSTAT 1
OUTER
15 02.DLJ.372-1306020 372-1306020 THERMOSTAT ASSY 1
16 02.DLJ.372-1306001 372-1306001 SEAT - THERMOSTAT 1
17 02.DLJ.Q1840850 Q1840850 BOLT , HEXAGON 2
FLANGE
18 02.DLJ.372-1306012 372-1306012 SEAT - THERMOSTAT 1
INNER
19 02.DLJ.372-1306018 372-1306018 SEAT - THERMOSTAT 1

2.CYLINDER BLOCK

5 10
6

1 7

12

2
8

13
3

14
11

9 15
No Erp code Part number Name Quantity
1 02.DLJ.372-1002010 372-1002010 CYLINDER BLOCK ASSY 1
2 02.DLJ.372-1002037 372-1002037 POSITION PIN 6
3 02.DLJ.372-1002046 372-1002046 CRANKCASE VENTILATION 1
PIPE
4 02.DLJ.372-1002044 372-1002044 CYLINDER HEAD SEAL PLUG 2
5 02.DLJ.Q1840830 Q1840830 BOLT,HEXAGON FLANGE 1
6 02.DLJ.372-1002060 372-1002060 KNOCK SENSOR 1
7 02.DLJ.372-1002036 372-1002036 POSITION PIN 2
8 02.DLJ.372-1002070 372-1002070 OIL PRESSURE SWITCH 0
9 02.DLJ.372-1000410 372-1000410 ENGINE ASSY 1
10 02.DLJ.11G10GB308 11G10GB308 BALL - STEEL 1
11 02.DLJ.372-1002023 372-1002023 BOLT - MAIN BEARING CAP 8
12 02.DLJ.372-1002045 372-1002045 CAP - OIL CONTROL 1
13 02.DLJ.372-1012021 372-1012021 CONNECTOR - OIL FLITER 1
14 02.DLJ.372-1014110BA 372-1014110BA PIPE - CRANKCASE 1
VENTILATION
15 02.DLJ.372-1014130BA 372-1014130BA PIPE(3) - CRANKCASE 1
VENTILATION

3.CRANKSHAFT

9 16
2
7 14 15
1 3 4 5 8 13
17

6 12
19 20 11

18

10

No Erp code Part number Name Quantity


1 02.DLJ.372-1005031 372-1005031 PULLEY BOLT 1
2 02.DLJ.372-1005040 372-1005040 TORSION SHOCK ABSORBER 1
ASSY
3 02.DLJ.372-1005018 372-1005018 CRANKSHAFT TIMING GEAR 1
4 02.DLJ.372-1005017 372-1005017 TOOTHED BELT BAFFLE 1
5 02.DLJ.372-1005015 372-1005015 CRANKSHAFT FRONT OIL SEAL 1
6 02.DLJ.372-1005033 372-1005033 BEARING,NEEDLE 1
7 02.DLJ.372-1005032 372-1005032 WOODRUFF KEY 1
8 02.DLJ.372-1005010 372-1005010 CRANKSHAFT ASSY 1
9 02.DLJ.372-1005016 372-1005016 STOPPER PLATE 2
10 02.DLJ.S11-1601101 S11-1601101 BOLT,COVER SET 4
11 02.DLJ.372-1DF1005010 372-1DF1005010 BEARING - CRANKSHAFT 4
12 02.DLJ.372-1005036 372-1005036 PIN - DOWEL 1
13 02.DLJ.372-1005030 372-1005030 REAR OIL SEAL 1
14 02.DLJ.372-1005021 372-1005021 REAR OIL SEAL BRACKET 1
15 02.DLJ.Q1840820 Q1840820 BOLT,HEXAGON FLANGE 5
16 02.DLJ.372-1005050 372-1005050 FLYWHEEL ASSY 1
17 02.DLJ.372-1005054 372-1005054 BOLT,LOCK-FLY WHEEL 6
18 02.DLJ.S11QZ-QZWZCGQ S11QZ-QZWZCGQ SENSOR,CRANKSHAFT 1
POSITION
19 02.DLJ.S11-1601020 S11-1601020 COVER SET 1
20 02.DLJ.S11-1601030 S11-1601030 DRIVEN DISK ASSY 1

4.EXHAUST MANIFOLD

9
3 8

No Erp code Part number Name Quantity


1 02.DLJ.372-1008033 372-1008033 EXHAUST MANIFOLD 1
WASHER
2 02.DLJ.SQR7080PQQG- SQR7080PQQG-PQQG EXHAUST MANIFOLD 1
PQQG
3 02.DLJ.Q1200825F3 Q1200825F3 STUD 4
4 02.DLJ.Q33008 Q33008 NUT,HEXAGON 6
5 02.DLJ.372-1008044 372-1008044 HEAT INSULATOR 1
6 02.DLJ.Q1460612 Q1460612 BOLT,HEXAGON HEAD 4
7 02.DLJ.S11-1205110 S11-1205110 OXYGEN SENSOR 1
8 02.DLJ.Q1200835F3 Q1200835F3 STUD 1
9 02.DLJ.S11-3724863 S11-3724863 BRACKET,OXYGEN SENSOR 1
5.INTAKE SYSTEM

6
26
7 4

9 5
3 2
8
1 29

10

20
11

30 25
12 23
27 21
13
14

28

15
18

16 19
17
31 22

No Erp code Part number Name Quantity


1 02.DLJ.Q1420625 Q1420625 BOLT,HEXAGON HEAD 4
2 02.DLJ.372-1107011CA 372-1107011CA BODY - THROTTLE 1
3 02.DLJ.372-1107012 372-1107012 THROTTLE BODY WASHER 1
4 02.DLJ.Q1840620 Q1840620 BOLT,HEXAGON FLANGE 2
5 02.DLJ.372-1008043 372-1008043 ACCELERATOR PULLING WIRE BRACKET 1
6 02.DLJ.S11-1109411 S11-1109411 INTAKE TEMPERATUREAND PRESSURE 1
SENSOR
7 02.DLJ.Q1400416 Q1400416 BOLT,HEXAGON HEAD 1
8 02.DLJ.372-1008013 372-1008013 MANIFOLD - AIR INTAKE 1
9 02.DLJ.Q1420645 Q1420645 BOLT,HEXAGON HEAD 2
10 02.DLJ.S11-1112030 S11-1112030 OIL RAIL 1
11 02.DLJ.S11-1112010 S11-1112010 INJECTOR ASSY 3
12 02.DLJ.Q1200835F3 Q1200835F3 STUD 2
13 02.DLJ.Q1200828F3 Q1200828F3 STUD 4
14 02.DLJ.372-1008021 372-1008021 INTAKE MANIFOLD WASHER 1
15 02.DLJ.Q1200840F3 Q1200840F3 STUD 1
5.INTAKE SYSTEM
6
7 4

9 5
3 2
8
1 29

10

20
11

30 25
12 23
27 21
13
14

28

15
18

16 19
17
31 22

No Erp code Part number Name Quantity


16 02.DLJ.372-1008041 372-1008041 INTAKE MANIFOLD FRONT BRACKET 1
17 02.DLJ.372-1008042 372-1008042 INTAKE MANIFOLD REAR BRACKET 1
18 02.DLJ.372-1014150 372-1014150 CLAMP,FIXING 1
19 02.DLJ.Q1400612 Q1400612 BOLT,HEXAGON HEAD 2
10 02.DLJ.372-1014120 372-1014120 CRANKCASE VENTILATION PIPE (2) 1
21 02.DLJ.372-1014140 372-1014140 OIL-GAS SEPARATOR ASSY 1
22 02.DLJ.372-1014110 372-1014110 CRANKCASE VENTILATION PIPE (1) 1
23 02.DLJ.Q1840816 Q1840816 BOLT,HEXAGON FLANGE 2
24 02.DLJ.372-1014130 372-1014130 CRANKCASE VENTILATION PIPE 1
(3)
25 02.DLJ.Q1840820 Q1840820 BOLT,HEXAGON FLANGE 2
27 02.DLJ.372-1008082EA 372-1008082EA BRACKET - INLET MANIFOLD 1
28 02.DLJ.372-1014140AB 372-1014140AB SEPARATOR - TEMPERATURE 1
SELFCONTROL
29 02.DLJ.372-1107051 372-1107051 SENSOR - THROTTLE POSITION 1
30 02.DLJ.S11-1008020FA S11-1008020FA BRAKET - THROTTLE 1
31 02.DLJ.S11-1109416BA S11-1109416BA HOSE- PVC VALVE TO AIR INTAKE 1
PIPE
6.LUBRICATING DEVICE

4 3

5 2

6 1

9
10

11 15

12

14
13

No Erp code Part number Name Quantity


1 02.DLJ.372-1012010 372-1012010 OIL FILTER ASSY 1
2 02.DLJ.372-1009130 372-1009130 OIL DIP STICK ASSY 1
3 02.DLJ.372-1009120 372-1009120 OIL DIP STICK PIPE ASSY 1
4 02.DLJ.372-1011055 372-1011055 SEAL STRIP 1
5 02.DLJ.372-1011021 372-1011021 OIL PUMP WASHER 1
6 02.DLJ.372-1011030 372-1011030 OIL PUMP ASSY 1
7 02.DLJ.Q1840825 Q1840825 BOLT 1
8 02.DLJ.Q1840855 Q1840855 BOLT(M8X55) 2
9 02.DLJ.Q1420612 Q1420612 BOLT,HEXAGON HEAD 17
10 02.DLJ.372-1010017 372-1010017 OIL STRAINER WASHER 0
11 02.DLJ.Q1200616 Q1200616 STUD 2
12 02.DLJ.Q33006 Q33006 NUT,HEXAGON 2
13 02.DLJ.372-1010010 372-1010010 OIL STRAINER ASSY 1
14 02.DLJ.Q1840610 Q1840610 BOLT,HEXAGON FLANGE 1
15 02.DLJ.Q1840830 Q1840830 BOLT,HEXAGON FLANGE 3
7.CYLINDER HEAD
1

19 2 17

18 4
23
5

21
6
7 16
15
8
8

10
9 14

20
22 12 13

24 11

No Erp code Part number Name Quantity


1 02.DLJ.372-1003074 372-1003074 SPARK PLUG SLEEVE 3
2 02.DLJ.Q1400638 Q1400638 BOLT,HEXAGON HEAD 17
3 02.DLJ.372-1003051 372-1003051 BOLT,CYLINDER HEAD 8
4 02.DLJ.372-1003052 372-1003052 CYLINDER HEAD BOLT WASHER 8
5 02.DLJ.S11-3808013 S11-3808013 SENSOR,WATER TEMP. 1
6 02.DLJ.S11-1003069 S11-1003069 SENSOR,CAMSHAFT POSITION 1
7 02.DLJ.Q1400816 Q1400816 BOLT,HEXAGON HEAD 1
8 02.DLJ.372-1003023 372-1003023 GUIDE - VALVE 12
9 02.DLJ.372-1003022 372-1003022 EXHAUST VALVE SEAT INSERT 6
10 02.DLJ.372-1003021 372-1003021 INTAKE VALVE SEAT INSERT 6
11 02.DLJ.372-1003040 372-1003040 GASKET - CYLINDER HEAD 1
12 02.DLJ.372-1003202 372-1003202 FRONT TRUNNION 1
13 02.DLJ.Q1840816 Q1840816 BOLT,HEXAGON FLANGE 2
14 02.DLJ.372-1003067 372-1003067 BLOCK COVER 1
15 02.DLJ.372-1003066 372-1003066 CAMSHAFT OIL SEAL 1
16 02.DLJ.372-1003010 372-1003010 HEAD ASSY - CYLINDER 1
7.CYLINDER HEAD
1

19-1 17
2
19-2
3

18 4
23
5

21
6
7 16
15
8
8

10
9 14

20
22 12 13

24 11

No Erp code Part number Name Quantity


17 02.DLJ.372-1003063 372-1003063 CAMSHAFT BEARING CAP 8
POSITION COVER
18 02.DLJ.S11-3808010 S11-3808010 SENSOR SET,WATER TEMP. 0
19-1 02.DLJ.372-1003201 372-1003201 HANGER - REAR ENGINE 0
19-2 02.DLJ.372-1003201BA 372-1003201BA HANGER - REAR ENGINE 1
20 02.DLJ.372-1003001 372-1003001 HEAD ASSY - CYLINDE 1
21 02.DLJ.372-1003024 372-1003024 PLUG - BOWL SHAPE 1
22 02.DLJ.372-1003028 372-1003028 PLUG 1
23 02.DLJ.372-1003038 372-1003038 STUD 1
24 02.DLJ.372-1003076 372-1003076 BUSH - WATER PROOF 1
8.COVER-VALVE CHAMBER

4
5

No Erp code Part number Name Quantity


1 02.DLJ.372-1003090 372-1003090 OILING PORT COVER ASSY 1
2 02.DLJ.Q2540616 Q2540616 SCREW 6
3 02.DLJ.372-1003075 372-1003075 ENGINE TRIMING COVER ASSY 1
4 02.DLJ.372-1003030 372-1003030 COVER ASSY - ROCKER 1
5 02.DLJ.372-1003036 372-1003036 CYLINDER HEAD COVER GASKET 1
6 02.DLJ.Q1460625 Q1460625 BOLT,HEXAGON HEAD 5
9.OIL PAN

1
1

3
1

2 4
1 1

No Erp code Part number Name Quantity


1 02.DLJ.372-1009010 372-1009010 OIL PAN ASSY 1
2 02.DLJ.Q1420612 Q1420612 BOLT,HEXAGON HEAD 17
3 02.DLJ.372-1009017 372-1009017 SEAL WASHER-OIL DRAIN 1
THREADED PLUG
4 02.DLJ.372-1009014 372-1009014 PLUG,MAGNET 1
10.VALVE MECHANISM
11
7 8 9 10

12

31
30

2 16
1 14 15 18 19
17
13

21
3 24
4 20

22 25
32 23 26

27
5 28

29
35 33
36

No Erp code Part number Name Quantity


1 02.DLJ.372-1007030 372-1007030 TENSIONING PULLEY ASSY 1
2 02.DLJ.Q1401045 Q1401045 BOLT,HEXAGON HEAD 1
3 02.DLJ.Q1400616 Q1400616 BOLT,HEXAGON HEAD 3
4 02.DLJ.372-1007040 372-1007040 TIMING GEAR COVER ASSY 1
5 02.DLJ.Q1460625 Q1460625 BOLT,HEXAGON HEAD 2
6 02.DLJ.Q1460650 Q1460650 BOLT,HEXAGON HEAD 2
7 02.DLJ.Q43140 Q43140 RING,SHIELD-SHAFT SPRING 1
8 02.DLJ.372-1006032 372-1006032 SADDLE FLIP WASHER 1
9 02.DLJ.372-1006031 372-1006031 DRIVE RING 1
10 02.DLJ.372-1006041 372-1006041 GEAR ( SUB ) - INTAKE CAMSHAFT 1
11 02.DLJ.372-1006030 372-1006030 GEAR (MAIN ) - INTAKE CAMSHAFT 1
12 02.DLJ.372-1006020 372-1006020 CAMSHAFT ASSY - INTAKE 1
13 02.DLJ.372-1006071 372-1006071 BOLT,HEXAGON FLANGE 1
14 02.DLJ.372-1006066 372-1006066 SPROCKET,TIMING BELT 1
15 02.DLJ.372-1006064 372-1006064 NUT,LOCK-CLUTCH HUB 1
16 02.DLJ.Q2180620 Q2180620 BOLT,INNER HEXGON HEAD 4
17 02.DLJ.372-1006063 372-1006063 COUPLING FLANGE 1
18 02.DLJ.372-1006062 372-1006062 EXHAUST CAMSHAFT GEAR 1
19 02.DLJ.372-1006060 372-1006060 CAMSHAFT ASSY - EXHAUST 1
20 02.DLJ.372-1007017 372-1007017 ADJUSTMENT WASHER 12
21 02.DLJ.372-1007018 372-1007018 VALVE LIFTER 12
22 02.DLJ.372-1007019 372-1007019 VALVE LOCK BLOCK 24
23 02.DLJ.372-1007021 372-1007021 EDDY SLEEVE 12
24 02.DLJ.372-1007014BA 372-1007014BA UPPER SEAT,VALVE SPRING 12
25 02.DLJ.372-1007013 372-1007013 SPRING - VALVE 12
26 02.DLJ.372-1007020 372-1007020 SEAL,VALVE 12
27 02.DLJ.372-1007016 372-1007016 LOWER VALVE SPRING SEAT 12
28 02.DLJ.372-1007012 372-1007012 VALVE,EXHAUST 6
29 02.DLJ.372-1007081 372-1007081 TOOTHED TIMING BELT 1
30 02.DLJ.372-1007011 372-1007011 VALVE,INLET 1
31 02.DLJ.372-1006042 372-1006042 PIN - GEAR 1
32 02.DLJ.372-1006067 372-1006067 PIN - STOPPER 1
33 02.DLJ.372-1007014 372-1007014 SEAT - VALVE SPRING UPPER 1
34 02.DLJ.Q673B155 Q673B155 CLAMP 1
35 02.DLJ.472-1007042 472-1007042 LOWER COVER-TIMING GEAR 1
36 02.DLJ.480-1011062 480-1011062 BOLT 1
11.IGNITION DEVICE

1
6

7 8

3 5

4
3

No Erp code Part number Name Quantity


1 02.DLJ.S11-3705100 S11-3705100 IGNITION COIL 3
2 02.DLJ.Q2320525 Q2320525 SCREW AND WASHER UNIT 6
3 02.DLJ.S11-3705001 S11-3705001 BRACKET,IGNITION COIL 1
4 02.DLJ.S11-3707100 S11-3707100 SPARK PLUG ASSY 3
5 02.DLJ.Q1460820 Q1460820 BOLT,HEXAGON HEAD 1
6 02.DLJ.S11-3707040 S11-3707040 CORD NO.3,HI.TENSION 1
7 02.DLJ.S11-3707030 S11-3707030 CORD NO.2,HI.TENSION 1
8 02.DLJ.S11-3707020 S11-3707020 CORD NO.1,HI.TENSION 1
9 02.DLJ.S11-3724183 S11-3724183 CLIP 0
12.PISTON AND CONNECTING ROD DEVICE

1
1

3
1

2
1

4
1

5
1

No Erp code Part number Name Quantity


1 02.DLJ.372-1DE1004030 372-1DE1004030 RING ASSY - PISTON 1
2 02.DLJ.372-1004031 372-1004031 PISTON PIN 3
3 02.DLJ.372-1004021 372-1004021 PISTON 3
4 02.DLJ.372-1004110 372-1004110 CONNECTING ROD ASSY 3
5 02.DLJ.372-1DF1004110 372-1DF1004110 BEARING - CONNECTING ROD 6
13. OTHER ACCESSORY 1

15
11
1

10

8
2 12
13

3 14

3
6
4 5 7

No Erp code Part number Name Quantity


1 02.DLJ.S11-3724180CA S11-3724180CA Engine Harness 1
2 02.DLJ.SAA-3605010BA- S11-3605010BA-1 372 ECU 1
1
3 02.SV1100.05.02.01 SV1100.05.02.01.00 Shift Bracket 1
4 02.DLJ.S11-1206211 S11-1206211 PCV ,carbon can 1
5 02.DLJ.S11-3708110BA S11-3708110BA Starter assembly 1
6 02.DLJ.S11-1700103 S11-1700103 lower Steel cushion 1
7 02.DLJ.S11-1200011CA S11-1200011CA Single Exhaust Gasket 1
8 02.DLJ.Q1841245 Q1841245 Hex socket head bolt M12*45 1
9 02.DLJ.Q218B1245 Q218B1245 Bolt 12*45 1
10 02.DLJ.Q1841240 Q1841240 Bolt 12*50 2
11 02.DLJ.372-1002030 372-1002030 Upper steel cushion 1
12 02.DLJ.S11-3708111 S11-3708111 locating dowel 2
13 02.DLJ.Q1840845 Q1840845 Bolt 8*45 2
14 02.DLJ.Q1840850 Q1840850 Bolt 8*50 1
15 02.DLJ.S11-3802020 S11-3802020 Electric odometer sensor assy 1
14. OTHER ACCESSORY 2

3
4
2
1

No Erp code Part number Name Quantity


1 02.DLJ.S11-3701110BB S11-3701110BB Alternator 1
2 02.DLJ.S11-3701211BA S11-3701211BA Alternator bracket 1
3 02.DLJ.S11-1001415BA S11-1001415BA Rear bracket 1
4 02.DLJ.S11-3701315 S11-3701315 V-ribbed belt 1
2.TRANSSMISSION
1.CASE&ACCESSORY

No ERP CODE Part number Name Quantity


1 02.DLJ.QR51-1701101 QR512-1701101 Clutch case 1
2 02.DLJ.4T08-1701111 4T08A1-1701111 Transmission case 1
3 02.DLJ.5T07-1701020 5T07-1701020 Side cover 1
4 02.DLJ.5T07-1702010 5T07-1702010 Declutch bearing 1
5 02.DLJ.5T0-1702020A 5T07-1702020A Declutch fork 1
6 02.DLJ.5T07-1702004 5T07-1702004 Clutch fork 2 sleeve 1
7 02.DLJ.5T07-1702030 5T07-1702030 Clutch fork seal 2
8 02.DLJ.5T07-1702001 5T07-1702001 Clutch fork 1 sleeve 1
9 02.DLJ.QR51-1701103 QR512-1701103 Double-screw rod 2
10 03.01.5787-M8×40/05 5787-M8x40 Flange bolt M8x40 12
11 02.DLJ.5T07-1701001 5T07-1701001 Locating pin 2
12 02.DLJ.5T07-1701002 5T07-1701002 Oil plug screw 1
13 02.DLJ.5T07-1701003 5T07-1701003 Screw plug washer 2
14 02.DLJ.5T07-3729010 5T07-3729010 Back-up light switch 1
15 02.DLJ.5T0-1701058A 5T07-1701058A Double-screw rod 1
16 02.DLJ.5T07-1701009 5T07-1701009 Bearing stop plate 1
17 02.DLJ.5T07-1701004 5T07-1701004 Oil-stop plate 1
18 03.01.5787-M6×12/05 5787-AM6X12 Flange bolt M6x12 2
19 03.02.2842-M6/05 7246-W6 Flat washer 6 4
20 02.DLJ.5T07-1701400 5T07-1701400 Oil groove 1
21 02.TR1100.04.01.02.01 TR1100.04.01.02.01 Clutch rocker 1
22 03.01.5787-M8×35/05 5787-AM8X35 Flange bolt M8x35 1
23 03.02.2842-M8/05 6177.1-8 Flange nut M8 1
24 02.DLJ.5T07-1701603 5T07-1701603 Side cover bolt 8
25 02.DLJ.QR51-1602113 QR512-1602113 Declutch release spring 1
26 02.S800.04.01.02. S800.04.01.02.0-R2 512 Transmission assy 1
2.COUNTERSHAFT

No ERP CODE Part number Name Quantity


1 02.DLJ.4T08A-1701401 4T08A-1701401 COUNTERSHAFT 1
2 02.DLJ.QR512-1701410 QR512-1701410 DRIVEN GEAR ASSY.FIRST GEAR 1
3 02.DLJ.4T08A1-1701420 4T08A1-1701420 DRIVEN GEAR ASSY.SECOND GEAR 1
4 02.DLJ.4T08A1-1701441 4T08A1-1701441 DRIVEN GEAR.THIRD GEAR 1
5 02.DLJ.4T08A1-1701461 4T08A1-1701461 DRIVEN GEAR.FOURTH GEAR 1
6 02.DLJ.5T07-1701610 5T07-1701610 BEARING.OUTPUT SHAFT.FRONT 1
7 02.DLJ.5T07-1701240 5T07-1701240 NEEDLE BEARING.1ST GEAR&2ND GEAR 2
8 02.DLJ.QR512-1701439 QR512-1701439 OUTER RING.SYNCHRONIZER.1ST 2
GEAR&2ND GEAR
9 02.DLJ.QR512-1701406 QR512-1701406 MID RING.SYNCHRONIZER.1ST 2
GEAR&2ND GEAR
10 02.DLJ.QR512-1701435 QR512-1701435 INNER RING.SYNCHRONIZER.1ST 2
GEAR&2ND GEAR
11 02.DLJ.QR512-1701430 QR512-1701430 SYNCHRONIZER.1ST GEAR&2ND GEAR 1

2.COUNTERSHAFT

No ERP CODE Part number Name Quantity


12 02.DLJ.QR512-1701433 QR512-1701433 SPRING.SYNCHRONIZER.1ST 2
GEAR&2ND GEAR
13 02.DLJ.QR512-1701434 QR512-1701434 GEAR-HUB.SYNCHRONIZER.1ST 1
GEAR&2ND GEAR
14 02.DLJ.QR512-1701431 QR512-1701431 GEAR-SLEEVE.SYNCHRONIZER.1ST 1
GEAR&2ND GEAR
15 02.DLJ.QR512-1701432 QR512-1701432 GUIDE BLOCK.SYNCHRONIZER.1ST 3
GEAR&2ND GEAR
16 02.DLJ.5T07-1701205 5T07-1701205 RETAINER.SYNCHRONIZER.1ST 1
GEAR&2ND GEAR
17 02.DLJ.5T07-1701202 5T07-1701202 SPACER.3RD GEAR&4TH GEAR 1
18 02.DLJ.5T07-1701250 5T07-1701250 REAR BEARING.OUTPUT SHAFT 1
19 02.DLJ.QR512-1701187 QR512-1701187 ADJUSTING WASHER. REAR Demand
BEARING.OUTPUT SHAFT
20 02.DLJ.4T08A-1701402 4T08A-1701402 SLEEVE.COUNTERSHAFT 1
21 02.DLJ.MQC4-1701219 MQC4-1701219 NUT.COUNTERSHAFT 1
22 02.DLJ.4T08A1-1701400 4T08A1-1701400 COUNTERSHAFT ASSY 1

3.INPUT SHAFT ASSY

No ERP CODE Part number Name Quantity


1 02.DLJ.QR512-1701201 QR51-1701201 Input shaft 1
2 02.DLJ.5T07-1701080 5T07-1701080 Input shaft seal 1
3 02.DLJ.4T08-1701130 4T08-1701130 Bearing 6204/YA/P63 1
4 02.DLJ.QR512-1701240 QR51-1701240 3TH gear assy 1
5 02.DLJ.5T07-1701150 5T07-1701150 Needle bearing of 3RD&4TH gear 2
6 02.DLJ.QR512-1701257 QR51-1701257 Synchronizer ring of 3TH&4TH&5TH gear 1
7 02.DLJ.QR512-1701250 QR51-1701250 Synchronizer assy of 3TH&4TH 1
8 02.DLJ.QR512-1701252 QR51-1701252 Synchronizer gear-hub of 3TH&4TH gear 1
9 02.DLJ.QR512-1701251 QR51-1701251 Synchronizer gear-sleeve of 3TH&4TH gear 1
10 02.DLJ.QR512-1701254 QR51-1701254 Synchronizer spring of 3TH&4TH&5TH gear 1
11 02.DLJ.QR512-1701253 QR51-1701253 Synchronizer gear block of 3TH&4TH gear 3
12 02.DLJ.5T07-1701103 5T07-1701103 Synchronizer retainer of 3TH&4TH gear 1
3.INPUT SHAFT ASSY

No ERP CODE Part number Name Quantity


13 02.DLJ.QR512-1701258 QR512-1701258 Synchronizer waveform washer ring 1
14 02.DLJ.QR512-1701260 QR512-1701260 4TH gear assy 1
15 02.DLJ.5T07-1701110 5T07-1701110 Back bearing of input shaft 1
16 02.DLJ.QR512-1701285 QR512-1701285 Spacer of 5 gear
TH
1
17 02.DLJ.QR512-1701200 QR512-1701200 Input shaft assy 1
18 02.DLJ.QR512-1701287 QR512-1701287 Adjusting washer of rear bearing Demand
19 02.DLJ.QR512-1701280 QR512-1701280 5TH gear assy 1
20 QR512-1701257 QR512-1701257 Synchronizer ring of 3 &4 &5 gear
TH TH TH
1
21 02.DLJ.QR512-1701258 QR512-1701258 Synchronizer waveform washer ring 1
TH
22 02.DLJ.QR512-1701290 QR512-1701290 Synchronizer assy of 5 gear 1
TH
23 02.DLJ.QR512-1701254 QR512-1701254 Synchronizer spring of 5 gear 2
TH
24 02.DLJ.QR512-1701293 QR512-1701293 Synchronizer gear block of 5 gear 1
25 02.DLJ.QR512-1701292 QR512-1701292 Synchronizer gear-hub of 5TH gear 1
26 02.DLJ.QR512-1701291 QR512-1701291 Synchronizer gear-sleeve of 5TH gear 1
TH
27 02.DLJ.QR512-1701294 QR512-1701294 Synchronizer ring of 5 gear 1
TH
28 02.DLJ.QR512-1701298 QR512-1701298 Nut of 5 gear synchronizer 1
29 02.DLJ.QR512-1701710 QR512-1701710 Reverse gear 1
30 02.DLJ.5T07-1701053 5T07-1701053 Ring of reverse gear 1
31 02.DLJ.5T07-1701061A 5T07-1701061A Shaft of reverse gear 1
32 02.DLJ.5T07-1701052 5T07-1701052 Washer of reverse gear shaft 1
33 02.DLJ.5T07-1701057A 5T07-1701057A Bolt of reverse gear shaft 1
4.SHIFT FORK& SHIFT- FORK SHAFT

No ERP CODE Part number Name Quantity


ST ND
1 02.DLJ.QR512-1702311 QR512-1702311 Shift fork of 1 &2 gear 1
2 02.DLJ.5T07-1702041A 5T07-1702041A Shift fork of 3RD&4TH gear 1
3 02.DLJ.308-7.9375 308-7.9375 Steel ball 7.9375 6
4 02.DLJ.5T07-1702042A 5T07-1702042A Shift fork of 5TH gear 1
5 02.DLJ.5T07-1702061A 5T07-1702061A Shift fork of 3RD&4TH gear 1
6 02.DLJ.4T08-1702042A 4T08A-1702042A Stop block 1
7 02.DLJ.QR512-1702231 QR512-1702231 PIN 4.5x20 1
8 02.DLJ.QR512-1702411 QR512-1702411 Shift-fork shaft of 1ST&2ND gear 1
9 02.DLJ.5T07-1702067 5T07-1702067 Shift-fork shaft spring 3
4.SHIFT FORK& SHIFT- FORK SHAFT

No ERP CODE Part number Name Quantity


10 02.DLJ.QR512-1701421 QR512-1701421 RD TH
Shift-fork shaft of 3 &4 gear 1
11 02.DLJ.QR512-1702431 QR512-1702431 Shift-fork shaft of 5TH gear 1
12 02.DLJ.QR512-1702441 QR512-1702441 Shift-fork shaft of reverse gear 1
13 02.DLJ.5T07-1702234 5T07-1702234 Shift-fork shaft screw plug 3
14 02.DLJ.5T07-1702233 5T07-1702233 Washer of screw plug 3
15 02.DLJ.QR512-1702341 QR512-1702341 Shift fork pin of reverse gear 1
16 02.DLJ.5T07-1702068 5T07-1702068 Shift block spring 1
17 02.DLJ.5T07-1702050A 5T07-1702050A Shift arm 1
18 03.03.95-φ8×16×1,5/05 93-W8 Flat washer 8 2
19 02.DLJ.5T07-1702232A 5T07-1702232A Bolt of shift arm 2
5.SHIFT CONTROL MACHANISM

No ERP CODE Part number Name Quantity


1 02.DLJ.5T07-1702100A 5T07-1702100A SHIFT-SELECT SHAFT ASSY 1
2 02.DLJ.5T07-1702101A 5T07-1702101A SHIFT-SELECTING SHAFT 1
3 02.DLJ.QR512-1702214 QR512-1702214 SNAP RING.STOP PLATE.SHIFT 3
INTERLOCK
4 02.DLJ.5T07-1702102 5T07-1702102 RELEASE-SPRING SEAT.1ST GEAR&2ND 1
GEAR
5 02.DLJ.5T07-1702103 5T07-1702103 RELEASE-SPRING.1ST GEAR&2ND GEAR 1
6 02.DLJ.5T07-1702104 5T07-1702104 SPRING-STOP PLATE 2
7 02.DLJ.5T07-1702107A 5T07-1702107A STOP PLATE.SHIFT INTERLOCK 1
8 02.DLJ.5T07-1702105A 5T07-1702105A SHIFT-SELECT ARM. 1
9 02.DLJ.QR512-1702113 QR512-1702113 SPRING PIN 3.5X28 1
10 02.DLJ.5T07-1702106 5T07-1702106 PIN.SHIFT-SELECT ARM. 1
11 02.DLJ.5T07-1702114A 5T07-1702114A RELEASE-SPRING.5TH GEAR&REVERSE 1
GEAR
12 02.DLJ.5T07-1702112 5T07-1702112 RELEASE-SPRING SEAT.5TH 1
GEAR&REVERSE GEAR
13 02.DLJ.GB/T879,1-2000 GB/T879.1-2000 PIN 3X22 1
14 02.DLJ.5T07-1702108A 5T07-1702108A SPRING SEAT.REVERSE GEAR 1
5.SHIFT CONTROL MACHANISM

No ERP CODE Part number Name Quantity


15 02.DLJ.5T07-1702109A 5T07-1702109A LIMITING SPRING.REVERSE GEAR  1
16 02.DLJ.QR512-1702111A QR512-1702111A LIMITING CAM.REVERSE GEAR 1
17 02.DLJ.GB/T879,1-2000 GB/T879.1-2000 PIN 5X22 1
18 02.DLJ.5T07-1702070A 5T07-1702070A GUIDE CASE ASSY. SHIFT-SELECT SHAFT 1
19 02.DLJ.5T07-1702071A 5T07-1702071A GUIDE CASE. SHIFT-SELECT SHAFT 1
20 02.DLJ.5T07-1702072 5T07-1702072 STOP PLATE.RELEASE 1
SPRING.5TH@REVERSE
21 02.DLJ.GB/T5789-1986 GB/T5789-1986 BOLT AM6X12 2
22 02.DLJ.QR512-1702227 QR512-1702227 OIL SEAL.SHIFT-SELECT SHAFT 1
23 02.DLJ.5T07-1702062 5T07-1702062 ANTI-DUST COVER. SHIFT-SELECT SHAFT 1
24 02.DLJ.5T07-1702073 5T07-1702073 LIMITING BOLT.REVERSE GEAR 1
25 02.DLJ.QR512-1702229 QR512-1702229 WASHER.LIMITING BOLT.REVERSE GEAR 1
26 02.DLJ.GB/T119-2000 GB/T119-2000 PIN B 6X12 2
27 02.DLJ.GB/T5789-1986 GB/T5789-1986 BOLT AM 8X25 4
28 02.DLJ.5T07-1702065A 5T07-1702065A LIMITING BOLT.SHIFT 1
5.SHIFT CONTROL MACHANISM

No ERP CODE Part number Name Quantity


29 02.DLJ.QR512-1702229 QR512-1702229 WASHER.STOP SCREW.REVERSE GEAR 1
30 02.DLJ.GB/T5789-1986 GB/T5789-1986 BOLT AM 8X80 1
31 02.DLJ.5T07-1702063 5T07-1702063 PUSHING BLOCK.SHIFT 1
32 02.DLJ.5T07-1702062 5T07-1702062 ANTI-DUST COVER.SHIFT-SELECT SHAFT 1
33 03.02.6170-M8/05 6170-M8 NUT M8 1
34 03.05. 93-Φ8/05 93-Φ8 Spring washer 8 1
35 02.DLJ.5T07-1702046 5T07-1702046 BIG WASHER.SHIFT ARM 1
36 02.DLJ.5T07-1702045 5T07-1702045 SMALL WASHER.SHIFT ARM 1
37 02.SV1100.05.02.02 SV1100.05.02.02.00 SHIFT ARM.COMP 1
38 02.SV1100.05.02.0003 SV1100.05.02.00.03 Copper bush 1
39 02.DLJ.5T07-1702047 5T07-1702047 ANTI-DUST WASHER.SHIFT ARM 1
40 02.DLJ.5T07-1702220 5T07-1702220 SUPPORT ASSY.SHIFT ARM 1
41 02.SV1100.05.02.04 SV1100.05.02.04.00 SHIFT ARM COMP 1
42 02.DLJ.GB/T879,1-2000 GB/T879.1-2000 PIN 5X28 1
43 02.SV1100.05.02.01 SV1100.05.02.01.00 Shifter soft shaft bracket 1
44 02.DLJ.QR512-1701656 QR512-1701656 LIFTING HOOK 1
6.DRIVEN GEAR ASSY.SPEED REDUCER

No ERP CODE Part number Name Quantity


1 02.DLJ.4T08A2-1701308 4T08A2-1701308 Differential case 1
2 02.DLJ.4T08A-1701604 4T08A-1701604 DRIVEN GEAR.SPEED REDUCER 1
3 02.DLJ.5T07-1701010 5T07-1701010 Differential seal assy (left) 1
4 02.DLJ.5T07-1701310 5T07-1701310 FRONT BEARING 6007 1
5 02.DLJ.QR512-1701604 QR512-1701604 DRIVING GEAR.ODOMETER 1
6 02.DLJ.GB/T879,1-2000 GB/T879.1-2000 Needle bearing D5×36 1
7 02.DLJ.5T07-1701090 5T07-1701090 Differential seal assy (right) 1
8 02.DLJ.5T07-1701309 5T07-1701309 Bolt AM10×1.25×23 8
9 02.DLJ.5T07-1701303 5T07-1701303 Planet gear shaft 1
10 02.DLJ.QR512-1701621 QR512-1701621 Differential Planet gear 2
11 02.DLJ.QR512-1701631 QR512-1701631 Planet gear bush 2
12 02.DLJ.5T07-1701302 5T07-1701302 Planet gear washer 2
13 02.DLJ.5T07-1701306 5T07-1701306 Half axle adjusting washer 2
14 02.DLJ.5T07-1701320 5T07-1701320 REAR BEARING 6207 1
15 02.DLJ.5T12H-1709506 5T12H-1709506 limited-thrust ring 2
16 02.DLJ.4T08A2-1701611 4T08A2-1701611 output shaft 2
17 02.DLJ.MQC4-2303016 MQC4-2303016 RETAINER RING 4
18 02.DLJ.4T08A2-1701600 4T08A2-1701600 Differential assy 1

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