KMC Series

Water-cooled Centrifugal Chiller

1795-4923kW(500RT-1400RT)

R-410A R-134a R-22 R-407C

Contents
Nomenclature....................................................................................................................................................................................... 1

Unit features......................................................................................................................................................................................... 1

Computerized control........................................................................................................................................................................... 3

General technical data......................................................................................................................................................................... 4

Electrical data....................................................................................................................................................................................... 6

Dimension drawing............................................................................................................................................................................... 7

Electric installation............................................................................................................................................................................... 8

Product installation............................................................................................................................................................................... 9
 KMC Series

Nomenclature

KMC-600LR

No mark: standard model; R: total heat recovery

D: partial heat recovery; T: nonstandard model
Power: L: 380V 50Hz; M: 6 kV 50Hz; N: 6.6 kV 50Hz; H: 10 kV 50Hz
Cooling capacity (RT)

HFC 134a water-cooled centrifugal chiller

KMC-600LR
600RT adopts HFC134a 380V voltage water-cooled centrifugal chiller with total heat recovery.

Unit Features
Two-stage centrifugal compressor
According to the three-dimensional flow theory and the efficiency of HFC134a
under full load and part load condition to optimize the two-stage centrifugal
compressors. It can obtain the excellent operation performance, and also reduce
the unit operation surge point effectively.
Backward sealed impeller: perfect fluid dynamics model, precisely cast by
aluminum alloy.
Rigid ball bearing: realizes the demand on frequent start-stop.
Semi-hermetic motor: cooled by liquid refrigerant, drop the motor’s running
Two-stage centrifugal compressor
temperature, increase the efficiency and prolong service life.

The Von Mises stress analysis result The Von Mises stress analysis The cutaway view of the two-stage
when the second-stage impeller is in results when the secondary centrifugal compressor
running (side looking) impeller is in running(section)

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Water-cooled Centrifugal Chiller
Compressor suction end

Evaporator
Evaporator is modified to enhance the heat transfer effect, improve system
evaporation temperature, increase unit cooling capacity and improve the efficiency
Liquid refrigerant
of the unit operation. Special technology of spray type internal structure design and
reasonable evaporation space can reduce evaporation resistance. Refrigerant liquid
can complete recycle without additional power by using the refrigerant flow control
circulating pump. The tube cluster in evaporator can fully infiltrated and improve
the heat transfer performance effectively even units are running without precisely
adjusting.
Jet pump

Compressor exhaustend
Condenser
The condenser is modified to make unit’s condensing temperature lower than the
general units and improve the unit efficiency through adopting the shell-and-tube
heat exchanger, and the strengthen pipe with low thread on the internal and external
surface, as well as the unique internal structure.

Economizer

Economizer, oil cooler and oil return heat exchanger

Steam for oil return
The application of economizer, oil cooler and oil return heat exchanger triad technique
(Jet pump power)
improves the performance and reliability. The “medium pressure flash gas” and the
“medium pressure saturated liquid refrigerant” produced when system operates
Flash economizer
can be separated effectively in the economizer,“flash gas” enter into compressor
Oil cooler completing the two-stage compression. The rich-oil state liquid refrigerant which is
Oil return from the evaporator is heated to refrigerant vapor and oil in the economizer, then get
Heat exchange
back to the compressor oil tank. And the high temperature lubricating oil which is from
the compressor enters into the economizer, cooled to the proper oil temperature firstly.

Multiple selections for startup mode

KMC unit can be configured with medium/high voltage starter, meeting the energy-saving
operation need for 6 kV / 6.6 kV / 10 kV power supply voltage. Medium/high voltage starter
install the high voltage load switch with shunt release, high-rupturing high-voltage fuse and
surge arrester to guarantee the safety of high voltage motor’s startup and operation.
Function of high-voltage load switch with shunt release:
1. Provide protection when motor short circuit or overload.
2. Protect the motor effectively.
3. Protect the personal safety and equipment from damage if there is obvious breaking point in
the maintenance.

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 KMC Series

Computerized Control
Microcomputer controller
Climaveneta centrifugal chiller is equipped with advanced
microcomputer controller and adopting the double CPU core
components to ensure the safe and stable operation of the unit.

Man-machine interface
Touch screen have its own storage space and a higher reaction rate so that user
can control the unit’s complete operation in a real time. User can make a choice
between Chinese and English language through intuitional operation interface,
just clicking on the picture to operate and set units.

PID control function

Microcomputer controller adopt advanced PID control function, adjust the unit load automatically according to the water temperature
of chilled water and the target temperature of the whole value, resulting in the water temperature meet demand in the shortest time
and steady the target temperature within ± 0.2℃.

Unit protection function

Protect unit's power supply by the overvoltage, under voltage, three-phase imbalance and phase failure protection, as many as 30
protection function for unit.

Multiple anti-surge functions

Advanced multiple anti-surge functions for unit. Through a combination of prevention, control and warning to meet the cooling
capacity in the safe operation range.
■　Prevention - Calculating the surge curve accurately, unit can adjust state automatically when the unit operation approximates the
surge curve.
■　Control – Adjust the running state in time when the unit appears surge resulting in
controlling the surge occurring effectively.
■　Warning - If unit keep surge for a period of time, it will warn users and carry out the stop action.
PC

Reserve the contact for user

Internet
■　Reserve the control point of cooling tower fan, cooling water pump and cooled water
pump for user to make the fan and water pump controlled by the unit, optimizing the Expansion
MODBUS module
user's system.
Host computer
■　Unit reserves alarm output point to display remote alarm.
■　Reserve a central control connection (Modbus - RTU communication protocol) to make
the unit connection to building control system seamlessly.
PLC PLC PLC

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Water-cooled Centrifugal Chiller

General Technical Data

Unit model KMC 500 550 600 650 700 800 900 1000 1100 1200 1300 1400

Cooling capacity kW 1759 1934 2109 2285 2462 2813 3165 3516 3868 4220 4571 4923

Power input kW 302 332 363 392 419 483 544 604 666 725 784 845

kW/kW 5.82 5.82 5.82 5.82 5.87 5.82 5.82 5.83 5.8 5.82 5.83 5.83
Full load performance
kW/RT 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.61 0.60 0.60 0.60

Evaporator

Water flow 3
m /h 303 333 363 393 423 484 544 605 665 726 786 847

Water pressure drop kPa 70 57 57 57 57 69 69 90 90 90 114 116

Inlet/outlet pipe DN 200 200 250 250 250 250 300 300 300 300 300 300

Condenser

Water flow m3/h 354 390 425 461 495 567 638 709 780 851 921 982

Water pressure drop kPa 72 60 60 60 60 72 72 91 94 94 118 120

Inlet/outlet pipe DN 200 200 250 250 250 250 300 300 300 300 300 300

Dimension

A(Length) mm 3920 3920 4120 4120 4120 4570 4570 4570 4780 4780 4780 4780

B(Width) mm 2320 2320 2380 2380 2380 2550 2550 2550 2800 2800 2800 2800

C(Height) mm 2450 2450 2500 2500 2500 2900 2900 2900 2950 2950 2950 2950

Installation dimension

D mm 2944 2944 3114 3111 3111 3381 3381 3384 3384 3384 3384 3384

E mm 1800 1800 1800 1800 1800 2000 2000 2000 2300 2300 2300 2300

Hauled weight kg 9100 9600 10100 10600 11200 11800 12500 13200 14500 15500 16500 18000

Operating weight kg 10050 10550 11100 11700 12350 13100 14000 14800 16350 17500 18600 20000

HFC134a Charge kg 450 495 540 585 630 720 810 900 990 1080 1170 1260

Note:
1. Cooling mode: evaporator inlet/outlet water temp. 12/7℃; Condenser inlet/outlet water temperature 32/37℃
2. The standard water side pressure of evaporator and condenser is 1.0MPa, 2.0Mpa as optional.
3. Soft starter as optional, please consult local CLIMAVENETA office.
4. 6kV/6.6kV/10kV High voltage unit as optional, please consult local CLIMAVENETA office.

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 KMC Series

Electrical Data
Low-voltage -380V (Y-delta start)
Unit model F.L.I(kW) F.L.A(A) S.A(A)

500 350 631 1036

550 377 683 1048
600 408 741 1060
650 448 812 1140
700 479 866 1209
800 550 996 1381
900 622 1121 1640
1000 687 1249 1830
1100 764 1379 2072
Note: Starting current is star locked-rotor current of Y-type start condition

High-voltage -6 kV (directly start)

Unit model F.L.I(kW) F.L.A(A) S.A(A)

800 550 63 299

900 622 72 355
1000 687 79 397
1100 764 87 449
1200 832 95 494
1300 900 103 524
1400 969 112 530
Note: Starting current is star locked-rotor current of direct start condition

High-voltage -6.6 kV (directly start)

Unit model F.L.I(kW) F.L.A(A) S.A(A)

800 550 57 272

900 622 65 323
1000 687 72 360
1100 764 79 408
1200 832 87 449
1300 900 94 476
1400 969 101 513
Note: Starting current is star locked-rotor current of direct start condition

High-voltage -10 kV (directly start)

Unit model F.L.I(kW) F.L.A(A) S.A(A)

800 550 38 193

900 622 42 230
1000 687 47 256
1100 764 53 290
1200 832 57 319
1300 900 62 338
1400 969 66 346

Note:
Starting current is star locked-rotor current of direct start condition
F.L.I Full load power input at max admissible condition
F.L.A Full load current at max admissible condition
S.A starting current
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Water-cooled Centrifugal Chiller

Dimension Drawing

Compressor

Economizer

Evaporator Condenser

Hunging lug Hunging lug

Cooling
water outlet
Chilled water outlet
Cooling
water inlet
Chilled water inlet

Non-airborne Starter Dimension

Voltage Starter form Rated current(A) Width(mm) Depth(mm) Height(mm)

<1489 850 600 2200

380V Star-delta
1489-1600 1100 800 2200

<1454 850 600 2200

380V Solid soft starter
1454-1600 1100 800 2200

6kV/6.6kV/10kV Directly start/primary side reactance 1600 1000 2600

Note:
1. The wiring of unit starter is top in top out.
2. Waterproof when wire the starter.
3. If other inlet/outlet wiring way is needed, please consult local CLIMAVENETA office.

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 KMC Series

Electric Installation

380V centrifugal chiller engineering wiring diagram:

Low-voltage wiring illustration:

■　Line① is the power line (three-phase with zero line, ground wire) from customer power distribution cabinet to chiller's power
supply cabinet. Power supply specification is 380 v, 3N -50Hz. Power line enter from the top of power cabinet, wire diameter
requirements adjust with unit power.
■　Line② is the power line from the power cabinet to the centrifugal unit main motor(Y delta start or soft start, 6 power line, with
earth wire). Power line let out from the top of cabinet, wire diameter is determined by unit's power.
■　Line③ is the power line from the power cabinet to the centrifugal unit oil pump control cabinet (three phase), wire diameter
requirement is 2.5mm2 or larger.
■　Line④ is the signal line from the power cabinet to the centrifugal unit master control cabinet, wire diameter requirement is
1.0mm2 or larger.
■　Line⑤ is the signal line from the centrifugal unit master control cabinet to water pump control cabinet and remote switch
machine, wire diameter requirement is 1.0mm2 or larger.

Note:
Water pump control cabinet is provided by customers.
Power line and control line need to be controlled separately and can not be set in the same slot.
Customer should supply all the line above.

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Water-cooled Centrifugal Chiller

6kV/6.6kV/10kV centrifugal chiller engineering wiring diagram:

High-voltage wiring illustration:

■　Line① is the power line from customer high-voltage power distribution cabinet to chiller's power supply cabinet.
Power supply specification is 380V, 3N- 50Hz .Power supply cord enters from the upper end of cabinet, wire
diameter is determined by unit's power.
■　Line② is the power line from the cabinet to the centrifugal unit main motor(Y delta start or soft start, 6 power line,
with earth wire). Power line outlet from the upper end of cabinet, wire diameter is determined by unit's power.
■　Line③ is the power line from the customer to the centrifugal unit control cabinet (three phase , ground wire), wire
diameter requirement is 2.5mm2 or larger. Power supply specification is 380V, 3N- 50Hz. Customers provide this
power supply additionally.
■　Line④ is the signal line from the cabinet to the centrifugal unit master control cabinet, wire diameter requirement is
1.0mm2 or larger.
■　Line⑤ is the signal line from the centrifugal unit master control cabinet to water pump control cabinet and remote
switch machine, wire diameter requirement is 1.0mm2 or larger.

Note:
Water pump control cabinet is provided by customers.
Power line and control line need to be controlled separately and not allowed set in the same slot.
Customer should provide all the line above.

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 KMC Series

Product Installation

Unit lifting drawing:

■　Water-cooled chiller should avoid closing to the fire and flammable.

■　It is better to choose the space where the room temperature is under 45℃ and the ventilation is good (because of high
temperature is the cause of failure and speeds up the corrosion). Relative humidity should be under 90% when environment is
45℃ , and not allowed installed and storage outdoor or open air.
■　Choose the place of less dust (Dust is one of the main reason for the electrical failure).
■　Field should be of good daylighting in order to maintenance and inspection.
■　There shall be a good drainage system around the unit and the entire room.
■　Unit use steel tube to connect the safety valve port to the outside is recommended.
■　In order to ensure safety and health of staff, installing oxygen detector in the room is recommended. Alert when oxygen is
being part consumed or displaced that oxygen content is less than 19.5%.
■　Spring damping device as optional, please consult local CLIMAVENETA office.

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Climaveneta Italy:
36061 BASSANO DEL GRAPPA (VICENZA) ITALIA - VIA SARSON 57/c
TEL. +39 / 0424 509 500 (r.a.) - TELEFAX +39 / 0424 509 509
E-mail:[email protected] http://www.climaveneta.com

Climaveneta China:
No,88 Baiyun Road Xinghuo Developing Zone ,Shanghai,China Post Code:201419
TEL: +86-21-57505566 FAX: +86-21-57505797
E-mail:[email protected] http://www.climaveneta.com.cn

Climaveneta Hongkong:
Room 2003,CCT Telecom Building, 11 Wo Shing Street,Fotan,Shatin,N.T.,Hongkong
TEL: +852-26871755 FAX: +85-2-26873078
E-mail:[email protected] http://www.climaveneta.com

Climaveneta Vietnam:
6th Floor, Room 6.6B, Etown2, 364 Cong Hoa Street, Ward 13, Tan Binh District, Hochiminh City
TEL: +848 6262 9966 FAX: +848 6262 9977
E-mail: [email protected] http:// www.climaveneta.com

All specification and data are subject to change without notice B214 CCU/01-03-2015 EN-SH