Installation Instructions

PowerFlex® 750-Series AC Drive

Introduction When reading this document, look for this symbol “ Step x ” to guide you
through the 5 BASIC STEPS needed to install and perform a Start-Up of the
PowerFlex® 750-Series Adjustable Frequency AC drive. A Human
Interface Module (HIM) is required to perform the Start-Up routine covered
in this manual.

The information provided Does Not replace the User Manual and is
intended for qualified drive service personnel only.

For detailed PowerFlex 750-Series drive information including

programming, application considerations, and related precautions refer to
the following publications online at:
www.rockwellautomation.com/literature

Reference Materials
Title Publication
PowerFlex 750-Series User Manual 750-UM001
Enhanced PowerFlex 7-Class Human Interface Module (HIM) User Manual 20HIM-UM001
PowerFlex 750-Series Safe Torque Off User Manual 750-UM002
Safe Speed Monitor Option Module for PowerFlex 750-Series AC Drives Safety 750-RM001
Reference Manual
PowerFlex 755 Drive Embedded EtherNet/IP Adapter User Manual 750COM-UM001
PowerFlex 750-Series Drive DeviceNet Option Module User Manual 750COM-UM002
PowerFlex 7-Class Network Communication Adapter User Manuals 750COM-UMxxx
Dynamic Braking Resistor Calculator PFLEX-AT001
Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives DRIVES-IN001

To order paper copies of technical documentation, contact your local Rockwell

Automation distributor or sales representative.

To find your local Rockwell Automation distributor, visit

www.rockwellautomation.com/locations

Allen-Bradley Drives Technical

Support Online at… By Email at… By Telephone at…
www.ab.com/support/abdrives [email protected] 262-512-8176

Product Certification Product Certifications and Declarations of Conformity are available on the
internet at: www.rockwellautomation.com/products/certification
2

Installation Instructions in Other Languages

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PowerFlex 750-Series Installation Instructions – Publication 750-IN001C-EN-P – September 2009

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Table of Contents

Catalog Number Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Step 1 Read the General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
CE Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
General Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Step 2 Mount the Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Operating Conditions and Temperatures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Minimum Mounting Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Lifting the Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Accessing the Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
Step 3 Wire the Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
Special Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
Motor Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
Voltage Tolerance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
Wire Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
Terminal Block Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
Common Bus Power Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
Minimum Dynamic Brake Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
Using 750-Series Drives with Regen Power Units. . . . . . . . . . . . . . . . . . . . . . . .49
Power & Ground Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
Drive, Fuse & Circuit Breaker Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
Drive Power Jumper Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
Step 4 I/O Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
Access Drive Control Pod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
PowerFlex 753 Main Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
PowerFlex 755 Main Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
Hardware Enable Circuitry. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
Safety Enable Circuitry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
Option Module Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
I/O Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
I/O Wiring Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69
Safe Torque Off Option Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75
Safe Speed Monitor Option Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76
Single Incremental Encoder Option Module . . . . . . . . . . . . . . . . . . . . . . . . . . . .78
Dual Incremental Encoder Option Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80
Universal Feedback Option Module (755 Drives Only) . . . . . . . . . . . . . . . . . . . .82
Auxiliary Power Supply Option Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85
DeviceNet Option Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86
20-COMM Carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88
Step 5 Start-Up Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89
Prepare For Initial Drive Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89
Start-Up Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90
Human Interface Module (HIM) Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92
Ports and Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .95
Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97
Fault and Alarm Display Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98
Troubleshooting – Drive Fault and Alarm Descriptions . . . . . . . . . . . . . . . . . . . .98
Manually Clearing Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104
Common Symptoms and Corrective Actions . . . . . . . . . . . . . . . . . . . . . . . . . . .105
Drive (Port 0) Parameter List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107

PowerFlex 750-Series Installation Instructions – Publication 750-IN001C-EN-P – September 2009

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Catalog Number Explanation

Position
1…3 4 5 6 7 8…10 11 12 13 14 15 16 17 18

20F 1 1 N D 248 A A 0 N N N N N
a b c d e f g h

a f1 f2
Drive ND Rating ND Rating
Code Type 400V, 50 Hz Input 480V, 60 Hz Input
20F PowerFlex 753 Frame Frame
20G PowerFlex 755 Code Amps kW Enclosure Code Code Amps Hp Enclosure Code
N F G N F G

b 2P1 2.1 0.75 2P1 2.1 1

3P5 3.5 1.5 3P4 3.4 2
Future Use
5P0 5.0 2.2 5P0 5.0 3
8P7 8.7 4 2 2 2 8P0 8.0 5 2 2 2
c 011 11.5 5.5 011 11 7.5
Input Type 015 15.4 7.5 014 14 10
Code Description Frames 022 22 11 022 22 15
1 6 Pulse, w/DC Terminals 2…7 030 30 15 027 27 20
DC Common Bus with 037 37 18.5 3 3 3 034 34 25 3 3 3
4 5…7
Precharge
043 43 22 040 40 30
A 6 Pulse, w/o DC Terminals 6, 7
060 60 30 4 052 52 40 4
For Frames 2…4, Code 1 also provides the 4 4 4 4
functionality of DC Common Bus with 072 72 37 065 65 50
5 5
Precharge. For Frames 5 and larger, Code 4 is 085 85 45 077 77 60
required for DC Common Bus with Precharge. 5 5 5 5
104 104 55 096 96 75
140 140 75 125 125 100
6 6
d 170 170 90 156 156 125
6 6
Enclosure 205 205 110 186 186 150
Code Description 260 260 132 ‡ 248 248 200 ‡
F Flange (NEMA/UL Type 4X back) § ‡ 302 302 160 302 302 250
7 7
G IP54, NEMA/UL Type 12 § 367 367 200 7 361 361 300 7
N IP20/IP00, NEMA/UL Type Open 456 456 250 415 415 350
‡ For Frames 6…7 a User Installed Flange Kit is ‡ For Frames 6…7 a User Installed Flange Kit is ‡ For Frames 6…7 a User Installed Flange Kit is
available to convert a Code N drive that available to convert a Code N drive that available to convert a Code N drive that
provides a NEMA/UL Type 4X back. provides a NEMA/UL Type 4X back. provides a NEMA/UL Type 4X back.
§ Frames 2…5 only.
Frames 2…5 are IP20, Frames 6…7 are IP00. g
Filtering and CM Cap Configuration
e Code Filtering
Default CM Cap
Connection
Voltage Rating
A Yes Jumper Removed
Code Voltage
J Yes Jumper Installed
C 400V AC
In all cases, jumpers are included for field
D 480V AC
reconfiguration as desired.

h
Dynamic Braking
Internal Resistor Internal Transistor
Code

A No Yes
B Yes Yes
N No No
Frame 2 only.
Standard on Frames 2…5, Optional on
Frames 6…7.

PowerFlex 750-Series Installation Instructions – Publication 750-IN001C-EN-P – September 2009

 5

Step 1 Read the General Precautions

Qualified Personnel
ATTENTION: Only qualified personnel familiar with adjustable frequency AC drives and associated
machinery should plan or implement the installation, start-up and subsequent maintenance of the system.
! Failure to comply may result in personal injury and/or equipment damage.

Personal Safety
ATTENTION: To avoid an electric shock hazard, verify that the voltage on the bus capacitors has discharged
completely before servicing. Check the DC bus voltage at the Power Terminal Block by measuring between
! the +DC and -DC terminals (refer to page 44 for location), between the +DC terminal and the chassis, and
between the -DC terminal and the chassis. The voltage must be zero for all three measurements.
ATTENTION: Hazard of personal injury or equipment damage exists when using bipolar input sources.
Noise and drift in sensitive input circuits can cause unpredictable changes in motor speed and direction. Use
! speed command parameters to help reduce input source sensitivity.
ATTENTION: Risk of injury or equipment damage exists. DPI or SCANport host products must not be
directly connected together via 1202 cables. Unpredictable behavior can result if two or more devices are
! connected in this manner.
ATTENTION: The drive start/stop/enable control circuitry includes solid state components. If hazards due to
accidental contact with moving machinery or unintentional flow of liquid, gas or solids exists, an additional
! hardwired stop circuit may be required to remove the AC line to the drive. An auxiliary braking method may
be required.
ATTENTION: Hazard of personal injury or equipment damage due to unexpected machine operation exists
if the drive is configured to automatically issue a Start or Run command. Do not use these functions without
! considering applicable local, national and international codes, standards, regulations or industry guidelines.

Product Safety
ATTENTION: An incorrectly applied or installed drive can result in component damage or a reduction in
product life. Wiring or application errors such as under sizing the motor, incorrect or inadequate AC supply, or
! excessive surrounding air temperatures may result in malfunction of the system.
ATTENTION: This drive contains ESD (Electrostatic Discharge) sensitive parts and assemblies. Static
control precautions are required when installing, testing, servicing or repairing this assembly. Component
! damage may result if ESD control procedures are not followed. If you are not familiar with static control
procedures, reference Guarding Against Electrostatic Damage, publication 8000-4.5.2 or any other applicable
ESD protection handbook.
ATTENTION: Configuring an analog input for 0-20 mA operation and driving it from a voltage source could
cause component damage. Verify proper configuration prior to applying input signals.
!
ATTENTION: A contactor or other device that routinely disconnects and reapplies the AC line to the drive to
start and stop the motor can cause drive hardware damage. The drive is designed to use control input signals
! that will start and stop the motor. If an input device is used, operation must not exceed one cycle per minute or
drive damage will occur.

Class 1 LED Product

ATTENTION: Hazard of permanent eye damage exists when using optical transmission equipment. This
product emits intense light and invisible radiation. Do not look into module ports or fiber optic cable
! connectors.

PowerFlex 750-Series Installation Instructions – Publication 750-IN001C-EN-P – September 2009

6

CE Conformity

Compliance with the Low Voltage Directive and Electromagnetic

Compatibility Directive has been demonstrated using harmonized European
Norm (EN) standards published in the Official Journal of the European
Communities. PowerFlex 750-Series drives comply with the EN standards
listed below when installed according to this PowerFlex 750-Series AC
Drive Installation Instructions and the PowerFlex 750-Series AC Drive User
Manual.

CE Declarations of Conformity are available online at:

www.rockwellautomation.com/products/certification/

Low Voltage Directive (2006/95/EC)

• EN 61800-5-1 Adjustable speed electrical power drive systems – Part
5-1: Safety requirements – Electrical, thermal and energy.

EMC Directive (2004/108/EC)

• EN 61800-3 Adjustable speed electrical power drive systems – Part 3:
EMC product standard including specific test methods.

General Considerations
• For CE compliance, drives must satisfy installation requirements related
to both EN 61800-5-1 and EN 61800-3 provided in this document.
• PowerFlex 750-Series AC Drives comply with the EMC requirements of
EN 61800-3 when installed according to good EMC practices and the
instructions provided in this document. However, many factors can
influence the EMC compliance of an entire machine or installation, and
compliance of the drive itself does not ensure compliance of all
applications.
• PowerFlex 750-Series drives are not intended to be used on public
low-voltage networks which supply domestic premises. Without
additional mitigation, radio frequency interference is expected if used on
such a network. The installer is responsible to take measures such as
supplementary line filters and enclosures to prevent interference, in
addition to the installation requirements of this document.
• Requirements for supplementary mitigation related to specific high
frequency emission limits are provided in Table 1.

PowerFlex 750-Series Installation Instructions – Publication 750-IN001C-EN-P – September 2009

 7

• PowerFlex 750-Series drives generate harmonic current emissions on the

AC supply system. When operated on a public low-voltage network it is
the responsibility of the installer or user to ensure that applicable
requirements of the distribution network operator have been met.
Consultation with the network operator and Rockwell Automation may
be necessary.

ATTENTION: PowerFlex 750-Series drives produce DC

! current in the protective earthing conductor which may reduce
the ability of RCD’s (residual current-operated protective
devices) or RCM’s (residual current-operated monitoring
devices) of type A or AC to provide protection for other
equipment in the installation.

Installation Requirements Related to EN 61800-5-1 and the Low Voltage Directive

• 600V and 690V class PowerFlex 750-Series drives are designed to be CE
compliant only if they are NOT connected to “corner-earthed” supply
systems where one of the three phases of the supply system has been
earthed.
• Voltage classes up to 480V PowerFlex 750-Series drives are compliant
with the CE LV Directive when used on a “corner-earthed” supply
system as well as all other common supply systems for altitudes up to
and including 2000 m (6562 ft).
• When used at altitudes above 2000 m (6562 ft) up to a maximum of
4865 m (15,961 ft), PowerFlex 750-Series drives of voltage classes up to
480V may not be powered from a “corner-earthed” supply system in
order to maintain compliance with the CE LV Directive.
• Drives provided in the IP54, NEMA/UL Type 12 enclosure are
compliant with the CE LV Directive when installed in pollution degree
1…4 environments. All other enclosure types must be installed in a
pollution degree 1 or 2 environment to be compliant with the CE LV
Directive. Characteristics of the different pollution degree ratings are
provided in Table 6 on page 12.
• NEMA/UL Open Type and Flange Mount drives must either be installed
in a supplementary enclosure or equipped with a “NEMA Type 1 Kit” to
be CE compliant with respect to protection against electrical shock.
• PowerFlex 750-Series drives produce leakage current in the protective
earthing conductor which exceeds 3.5 mA AC and/or 10 mA DC. The
minimum size of the protective earthing (grounding) conductor used in
the application must comply with local safety regulations for high
protective earthing conductor current equipment.

PowerFlex 750-Series Installation Instructions – Publication 750-IN001C-EN-P – September 2009

8

Installation Requirements Related to EN 61800-3 and the EMC Directive

• The drive must be earthed (grounded) as described in the PowerFlex
750-Series User Manual, publication 750-UM001.
• Output power wiring to the motor must employ cable with a braided
shield providing 75% or greater coverage, or the cables must be housed
in metal conduit, or equivalent shielding must be provided. Continuous
shielding must be provided from the drive enclosure to the motor
enclosure. Both ends of the motor cable shield (or conduit) must
terminate with a low-impedance connection to earth. At the drive end of
the motor cable, either
a) The cable shield must be clamped to a properly-installed “EMC
plate” for the drive. Kit number 20-750-EMC1-Fx.

or

b) The cable shield or conduit must terminate in a shielded connector

used in conjunction with a properly-installed conduit plate or conduit
box provided in the “NEMA Type 1 Kit” for the drive. Kit number
20-750-NEMA1-Fx.
• At the motor end, the motor cable shield or conduit must terminate in a
shielded connector which must be properly installed in an earthed motor
wiring box attached to the motor. The motor wiring box cover must be
installed and earthed.
• All control (I/O) and signal wiring to the drive must use cable with a
braided shield providing 75% or greater coverage, or the cables must be
housed in metal conduit, or equivalent shielding must be provided. When
shielded cable is used, only the drive end of the cable shield should be
terminated with a low-impedance connection to earth. The cable shield
may be terminated either by using a shielded connector in conjunction
with a conduit plate or conduit box, or the shield may be clamped to an
“EMC plate.”
• Motor cabling must be separated from control and signal wiring
wherever possible.
• Maximum motor cable length must not exceed the maximum length
indicated in Table 1 for compliance with radio frequency emission limits
for the specific standard and installation environment.
• EMC cores must be applied to input power and motor cabling for some
models of the PowerFlex 750-Series drives as indicated in Table 1.
• The drive must be powered from an earthed supply system such as a TN
or TT system and the PE-A and PE-B jumpers in the drive must be
installed (see Drive Power Jumper Configuration starting on page 53).

PowerFlex 750-Series Installation Instructions – Publication 750-IN001C-EN-P – September 2009

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Table 1 PowerFlex 750-Series RF Emission Compliance and Installation

Requirements
Standard / Limits
EN61800-3 Cat. C2 EN61800-3 Cat. C3
EN61800-3 Cat. C1 EN61000-6-4 (I ≤ 100 A)
Drive Frame EN61000-6-3 CISPR11 Group 1 Class A CISPR11 Group 1 Class A EN61800-3 Cat. C3
Catalog Number CISPR11 Group 1 Class B (input power ≤ 20 kVA) (Input power > 20 kVA) I > 100 A
Frame 2 Compliance possible with 30 m motor cable limit with 30 m motor cable limit with N/A
20F11xx2P1…20F11xx022 supplementary mitigation input core (1) input core (1)
20G11xx2P1…20G11xx022 (Consult factory)
Frame 3 Compliance possible with 30 m motor cable limit with 30 m motor cable limit with N/A
20F11xx030…20F11xx043 supplementary mitigation input core (1) input core (1)
20G11xx030…20G11xx043 (Consult factory)
Frame 4 Compliance possible with 30 m motor cable limit with 30 m motor cable limit with N/A
20F11xx060…20F11xx072 supplementary mitigation input and output cores (1) input and output cores (1)
20G11xx060…20G11xx072 (Consult factory)
Frame 5 Compliance possible with 30 m motor cable limit with 30 m motor cable limit with 30 m motor cable limit with
20F11xx085…20F11xx104 supplementary mitigation input and output cores (1) input and output cores (1) input and output cores (1)
20G11xx085…20G11xx104 (Consult factory)
Frame 6 Compliance possible with Compliance possible with 30 m motor cable limit 30 m motor cable limit
20F11xx140…20F11xx260 supplementary mitigation supplementary mitigation
20G11xx140…20G11xx260 (Consult factory) (Consult factory)
Frame 7 Compliance possible with Compliance possible with 30 m motor cable limit 30 m motor cable limit
20F11xx302…20F11xx477 supplementary mitigation supplementary mitigation
20G11xx302…20G11xx477 (Consult factory) (Consult factory)
More Stringent Limits Less Stringent Limits
(1) Rating-specific EMC cores are part of EMC kit numbers 20-750-EMC1-xx and 20-750-EMC2-xx.

PowerFlex 750-Series Installation Instructions – Publication 750-IN001C-EN-P – September 2009

10

Step 2 Mount the Drive

Important: IP00, IP20, and NEMA/UL Open Type PowerFlex 750-Series
drives must be mounted in a clean, dry location. Contaminants
such as oils, corrosive vapors and abrasive debris must be kept
out of the enclosure. These enclosures are intended for indoor
use primarily to provide a degree of protection against contact
with enclosed equipment. These enclosures offer no protection
against airborne contaminants. Refer to Table 6 and Table 7 for
an explanation of enclosure options.

Operating Conditions and Temperatures

PowerFlex 750-Series drives are designed to operate at the following air

temperatures without derating.

Table 2 Acceptable Surrounding Air Temperature

Enclosure Rating Temperature Range Drive
IP20, NEMA/UL Open Type 0…50 °C (32…122 °F) Frames 2…5, All Ratings
IP00, NEMA/UL Open Type 0…50 °C (32…122 °F) Frames 6…7, All Ratings
IP20, NEMA/UL Type 1 (with Debris Hood) 0…40 °C (32…104 °F) Frames 2…5, All Ratings
IP20, NEMA/UL Type 1 (with Debris Label) 0…40 °C (32…104 °F) Frames 6…7, All Ratings
Flange Mount -
Front:
IP20, NEMA/UL Open Type 0…50 °C (32…122 °F) Frames 2…5, All Ratings
IP00, NEMA/UL Open Type 0…50 °C (32…122 °F) Frames 6…7, All Ratings
Back/Heat Sink:
IP66, NEMA/UL Type 4X 0…40 °C (32…104 °F) All Frames, All Ratings
Stand-alone/Wall Mount -
IP54, NEMA/UL Type 12 0…40 °C (32…104 °F) All Frames, All Ratings

Table 3 400 Volt Ratings - Watts Loss

Frame (1) ND kW External Watts Internal Watts Total Watts
2 0.75 16 55 71
1.5 26 57 83
2.2 39 58 97
4.0 75 64 139
5.5 108 70 178
7.5 161 80 241
11 225 86 311
3 15 300 103 403
18.5 362 115 477
22 505 126 631
4 30 487 130 617
37 615 147 762
5 45 705 162 867
55 928 201 1129
6 75 1239 319 1558
90 1381 300 1681
110 1893 381 2274
132 2449 502 2951
7 160 2566 461 3027
200 3322 586 3908
250 3922 743 4665
(1) Enclosure codes F and N only.

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 11

Table 4 480 Volt Ratings - Watts Loss

Frame (1) ND Hp External Watts Internal Watts Total Watts
2 1.0 17 60 77
2.0 27 61 88
3.0 41 63 104
5.0 71 68 139
7.5 108 74 182
10 149 81 230
15 237 91 328
3 20 273 101 374
25 368 115 483
30 503 126 629
4 40 422 125 547
50 559 144 703
5 60 646 158 804
75 855 189 1044
6 100 1109 299 1408
125 1299 294 1593
150 1718 358 2076
200 2384 492 2876
7 250 2704 491 3195
300 3409 606 4015
350 3604 683 4287
(1) Enclosure codes F and N only.

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12

Table 5 Environmental Specifications

Specification Description
Altitude 1000 m (3300 ft) maximum without derating
Storage Temperature –40…70 °C (–40…158 °F)
Atmosphere Important: Drive must not be installed in an area where the
ambient atmosphere contains volatile or corrosive gas, vapors or
dust. If the drive is not going to be installed for a period of time, it
must be stored in an area where it will not be exposed to a
corrosive atmosphere.
Relative Humidity 5…95% non-condensing
Shock - Operating Frame 2…6: 15 g peak for 11 ms duration (±1.0 ms)
Frame 7: 10 g peak for 11 ms duration (±1.0 ms)
Shock - Packaged for Shipment Frame 2: 381 mm (15 in.) drop height
Frame 3…4: 330 mm (13 in.) drop height
Frame 5: 305 mm (12 in.) drop height
Frame 6…7: Meets International Safe Transit Association (ISTA)
test procedure 2B
Vibration - Operating Frame 2: 1.000 mm (0.040 in.) displacement, 2 g peak
Frame 3…5: 1.000 mm (0.040 in.) displacement, 1.5 g peak
Frame 6…7: 1.000 mm (0.040 in.) displacement, 1 g peak
Vibration - Packaged for Shipment
Sinusoidal Loose Load: Frame 2…5: 20.0 mm (0.8 in.) peak to peak, 2…5.186 Hz;
1.1 g peak from 5.186…20 Hz
Frame 6…7: Meets ISTA 2B packaging standards
Random Secured: Frame 2…5: Frequency (Hz) PSD (g2/Hz)
1 0.00005
4 0.01
16 0.01
40 0.001
80 0.001
200 0.00001
Frame 6…7 Meets International Safe Transit Association (ISTA)
test procedure 2B
Surrounding Environment
Pollution Degree (1)
Pollution Degree 1 & 2: All enclosures acceptable.
Pollution Degree 3 & 4: Enclosure that meets or exceeds IP54, NEMA/UL Type 12
required.
(1) Refer to Table 6 on page 12 for descriptions of each pollution degree rating.

Table 6 Pollution Degree Ratings According to EN 61800-5-1

Pollution
Degree Description
1 No pollution or only dry, non-conductive pollution occurs. The pollution has no influence.
2 Normally, only non-conductive pollution occurs. Occasionally, however, a temporary
conductivity caused by condensation is to be expected, when the drive is out of
operation.
3 Conductive pollution or dry non-conductive pollution occurs, which becomes conductive
due to condensation, which is to be expected.
4 The pollution generates persistent conductivity caused, for example by conductive dust or
rain or snow.

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 13

Table 7 Drive Enclosure Ratings

Enclosure Front Side Rating Back Side/Heat Sink Rating
Type
(Cat. No. Installed Pollution Pollution
Frames Position 6) Accessory Kit Enclosure Type Degree Enclosure Type Degree
2, 3, 4, 5 N None IP20 1, 2 IP20 1, 2
NEMA/UL Open Type NEMA/UL Open Type
NEMA Type 1 IP20 1, 2 IP20 1, 2
NEMA/UL Type 1 NEMA/UL Type 1
Flange IP20 1, 2 IP20 1, 2
NEMA/UL Type 1 NEMA/UL Type 1
F None IP20 1, 2 IP66 1, 2, 3, 4
NEMA/UL Open Type NEMA/UL Type 4X
G None IP54 1, 2, 3, 4 IP54 1, 2, 3, 4
NEMA/UL Type 12 NEMA/UL Type 12
6, 7 N None IP00 1, 2 IP00 1, 2
NEMA/UL Open Type NEMA/UL Open Type Kit
NEMA Type 1 IP20 1, 2 IP20 1, 2
NEMA/UL Type 1 NEMA/UL Type 1
NEMA Type 4X IP00 1, 2 IP66 1, 2, 3, 4
Flange NEMA/UL Open Type NEMA/UL Type 4X
G None IP54 1, 2, 3, 4 IP54 1, 2, 3, 4
NEMA/UL Type 12 NEMA/UL Type 12

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14

Minimum Mounting Clearances

Specified vertical clearance requirements (indicated in Figure 1) are

intended to be from drive to drive. Other objects can occupy this space;
however, reduced airflow may cause protection circuits to fault the drive.
The drive must be mounted in a vertical orientation as shown. In addition,
inlet air temperature must not exceed the product specification.

Figure 1 Drive Enclosure Minimum Mounting Clearances

76.2 mm (3.0 in.)

76.2 mm (3.0 in.) Airflow through the drive

must not be impeded.

Dimensions

Table 8 Frame/Rating Cross-Reference

400V AC Input 480V AC Input Frame Size
Catalog Normal Duty Heavy Duty Catalog Normal Duty Heavy Duty Enclosure Code
Number kW Output kW Output Number Hp Output Hp Output N F G
20x…C2P1 0.75 0.75 20x…D2P1 1 1
20x…C3P5 1.5 1.5 20x…D3P4 2 2
20x…C5P0 2.2 2.2 20x…D5P0 3 3
20x…C8P7 4 4 20x…D8P0 5 5 2 2 2
20x…C011 5.5 5.5 20x…D011 7.5 7.5
20x…C015 7.5 5.5 20x…D014 10 7.5
20x…C022 11 7.5 20x…D022 15 10
20x…C030 15 11 20x…D027 20 15
20x…C037 18.5 15 20x…D034 25 20 3 3 3
20x…C043 22 18.5 20x…D040 30 25
20x…C060 30 22 20x…D052 40 30 4
4 4
20x…C072 37 30 20x…D065 50 40
5
20x…C085 45 37 20x…D077 60 50
5 5
20x…C104 55 45 20x…D096 75 60
20x…C140 75 55 20x…D125 100 75
6
20x…C170 90 75 20x…D156 125 100
6
20x…C205 110 90 20x…D186 150 125
20x…C260 132 110 20x…D248 200 150 N/A
20x…C302 160 132 20x…D302 250 200
7
20x…C367 200 160 20x…D361 300 250 7
20x…C456 250 200 20x…D415 350 300

PowerFlex 750-Series Installation Instructions – Publication 750-IN001C-EN-P – September 2009

 15

Figure 2 IP20, NEMA/UL Open Type Frames 2…5 (Frame 2 Shown)

A C
D

6.4 (0.25)

14.3 (0.56)

B
F

Dimensions are in millimeters and (inches).

Weights are in kilograms and (pounds).

Frame A B C D E F Weight kg (lb)

2 134.5 424.2 212.0 100.0 100.0 404.2 7.8
(5.30) (16.70) (8.35) (3.94) (3.94) (15.91) (17.2)
3 190.0 454.0 212.0 158.0 158.0 435.0 11.8
(7.48) (17.87) (8.35) (6.22) (6.22) (17.13) (26.1)
4 222.0 474.0 212.0 194.0 202.0 455.0 13.6
(8.74) (18.66) (8.35) (7.64) (7.95) (17.91) (30.0)
5 270.0 550.0 212.0 238.0 238.0 531.0 20.4
(10.63) (21.65) (8.35) (9.37) (9.37) (20.91) (45.0)

M6 (1/4 in.) mounting hardware recommended.

PowerFlex 750-Series Installation Instructions – Publication 750-IN001C-EN-P – September 2009

16

Figure 3 NEMA/UL Type 1 Kit Frames 2…5 (Frame 4 Shown)

A

D C

Dimensions are in millimeters and (inches).

Frame A B C D
2 222.2 (8.75) 497.1 (19.57) 117.7 (4.63) 38.0 (1.50)
3 223.1 (8.78) 530.1 (20.87) 154.7 (6.09) 38.0 (1.50)
4 222.7 (8.77) 564.4 (22.22) 154.7 (6.09) 40.0 (1.57)
5 222.7 (8.77) 665.4 (26.20) 155.0 (6.10) 55.0 (2.17)

Important: NEMA Type 1 Kits (20-750-NEMA-Fx) do not change the

mounting dimensions in Figure 2.

PowerFlex 750-Series Installation Instructions – Publication 750-IN001C-EN-P – September 2009

 17

Figure 4 NEMA/UL Type 1 Frames 2…5 Bottom View Dimensions

89.7 (3.53) 130.0 (5.12)
87.0 (3.43) 125.0 (4.92)
67.5 (2.66) 95.0 (3.74)
48.0 (1.89) 65.0 (2.56)
5x: Ø22.0 5x: Ø22.2
45.3 (1.78) (Ø0.87) 60.0 (2.36)
(Ø0.87)

2x: Ø43.7
2x: Ø29.0 (Ø1.72)
(Ø1.14)
168.7
171.6 (6.64)
(6.76)137.6 156.7
(5.42) 94.6 (6.17)
(3.72) 118.7
(4.67)

Frame 2 Frame 3

158.8 (6.25) 201.0 (7.91)

144.8 (5.70) 180.0 (7.09)
110.8 (4.36) 135.0 (5.31)
76.8 (3.02) 5x: Ø22.2 90.0 (3.54) 5x: Ø22.2
62.8 (2.47) (Ø0.87) 69.0 (2.72) (Ø0.87)

2x: Ø43.7 2x: Ø50.0

187.0 (Ø1.72) 187.0 (Ø1.97)
(7.36) (7.36)
168.7 173.0
(6.64) (6.81)
118.7 123.0
(4.67) (4.84)

Frame 4 Frame 5

Dimensions are in millimeters and (inches).

PowerFlex 750-Series Installation Instructions – Publication 750-IN001C-EN-P – September 2009

18

Figure 5 EMC Plate Kit Frames 2…5 (Frame 4 Shown)

A

B
C

E D
F

Dimensions are in millimeters and (inches).

Frame A B C D E F
2 134.5 (5.30) 485.9 (19.13) 424.2 (16.70) 61.7 (2.43) 43.5 (1.71) 79.5 (3.13)
3 190.0 (7.48) 514.0 (20.24) 454.0 (17.87) 60.0 (2.36) 74.0 (2.91) 116.0 (4.57)
4 222.0 (8.74) 533.7 (21.01) 474.0 (18.66) 59.7 (2.35) 84.0 (3.31) 138.0 (5.43)
5 270.0 (10.63) 609.7 (24.00) 550.0 (21.65) 59.7 (2.35) 77.8 (3.06) 191.8 (7.55)

Important: EMC Kits (20-750-EMC-Fx) do not change the mounting

dimensions in Figure 2. Refer to the PowerFlex 750-Series
EMC Plate and Core(s) Installation Instructions, publication
750-IN006, for detailed information on kit installation.

PowerFlex 750-Series Installation Instructions – Publication 750-IN001C-EN-P – September 2009

 19

Figure 6 IP00, NEMA/UL Open Type Frames 6 & 7 (Frame 6 Shown)

A C

D 6.4 (0.25)
F

ø14.5 (0.57)
6
ø6.5 (0.26)

14.5 (0.57)

8.5 (0.33)

E G
ø16.0 (0.63)

7
ø8.5 (0.33)

25.0 (0.98)

Dimensions are in millimeters and (inches).

Weights are in kilograms and (pounds).

Weight
Frame A B C D E F G kg (lb)
6 308.0 665.5 346.4 283.0 623.0 254.0 609.0 38.6
(12.13) (26.20) (13.64) (11.14) (24.53) (10.00) (23.98) (85.0)
7 430.0 881.5 349.6 380.0 838.0 330.0 825.0 72.6…108.9
(16.93) (34.70) (13.76) (14.96) (32.99) (12.99) (32.48) (160.0…240.0)

Frame 6: M6 (1/4 in.) mounting hardware recommended.

Frame 7: M8 (5/16 in.) mounting hardware recommended.

PowerFlex 750-Series Installation Instructions – Publication 750-IN001C-EN-P – September 2009

20

Figure 7 NEMA/UL Type 1 Kit Frame 6

308.0 346.7
(12.13) (13.65)

945.1
(37.21)

Dimensions are in millimeters and (inches).

Important: NEMA Type 1 Kit (20-750-NEMA-F6) does not change the

mounting dimensions in Figure 6.

PowerFlex 750-Series Installation Instructions – Publication 750-IN001C-EN-P – September 2009

 21

Figure 8 NEMA/UL Type 1 Frame 7

430.0
(16.93)
380.0
(14.96)

1271.0
(50.04)

1221.0
(48.07)

881.8
(34.72)

825.0
(32.48)

8.5 (0.33)

ø16.0 (0.63)

339.2 389.2
(13.35) (15.32)

20.5 389.0 561.0

(0.81) (15.31) (22.08)
430.0
(16.93)

Dimensions are in millimeters and (inches).

PowerFlex 750-Series Installation Instructions – Publication 750-IN001C-EN-P – September 2009

22

Figure 9 IP54, NEMA/UL Type 12 Frames 2…5 (Frame 2 Shown)

A
D C
6.4 (0.25)

14.3 (0.56)

B
E

Dimensions are in millimeters and (inches).

Weights are in kilograms and (pounds).

Frame A B C D E Weight kg (lb)

2 215.3 (8.48) 543.2 (21.39) 222.2 (8.75) 100.0 (3.94) 528.2 (20.80) 7.8 (17.2)
3 268.0 (10.55) 551.0 (21.69) 220.1 (8.67) 158.0 (6.22) 533.0 (20.98) 11.8 (26.1)
4 300.0 (11.81) 571.0 (22.48) 220.1 (8.67) 194.0 (7.64) 553.0 (21.77) 13.6 (30.0)
5 348.0 (13.70) 647.0 (25.47) 220.1 (8.67) 238.0 (9.37) 629.0 (24.76) 20.4 (45.0)

M6 (1/4 in.) mounting hardware recommended.

PowerFlex 750-Series Installation Instructions – Publication 750-IN001C-EN-P – September 2009

 23

Figure 10 IP54, NEMA/UL Type 12 Frames 2…5 Bottom View Dimensions

88.1 (3.47) 135.8 (5.35)
85.7 (3.37) 123.3 (4.85)
65.1 (2.56) 92.8 (3.65)
44.5 (1.75) 62.3 (2.45) 3x: Ø22.2
2x: Ø22.0
42.1 (1.66) (Ø0.87) 49.8 (1.96) (Ø0.87)

2x: Ø43.7
(Ø1.72)
3x: Ø29.0
(Ø1.14)

179.4 183.5
(7.06)146.4 (7.22)
(5.76)109.4 136.5
(5.37)
(4.31)

Frame 2 Frame 3

165.8 (6.53) 212.8 (8.38)

140.8 (5.54) 172.8 (6.80)
108.8 (4.28) 132.8 (5.23)
76.8 (3.02) 3x: Ø22.2 92.8 (3.65) 3x: Ø22.2
51.8 (2.04) (Ø0.87) 52.8 (2.08) (Ø0.87)

2x: Ø43.7 2x: Ø50.0

(Ø1.72) (Ø1.97)

182.0 181.9
(7.17) (7.16)
136.5 141.9
(5.37) (5.59)

Frame 4 Frame 5

Dimensions are in millimeters and (inches).

PowerFlex 750-Series Installation Instructions – Publication 750-IN001C-EN-P – September 2009

24

Figure 11 IP54, NEMA/UL Type 12, Frame 6

609.4
(23.99)
558.8 464.7
(22.00) (18.30)

1298.3
(51.11)

1238.3
(48.75)

10.5 (0.41)

ø22.0 (0.87)

1058.1
(41.66)

Dimensions are in millimeters and (inches).

PowerFlex 750-Series Installation Instructions – Publication 750-IN001C-EN-P – September 2009

 25

Figure 12 IP54, NEMA/UL Type 12, Frame 7

609.6
(24.00)
558.8 464.8
(22.00) (18.30)

1614.0
(63.54)

1543.1
(60.75)

10.5 (0.41)

ø22.0 (0.87)

1058.4
(41.67)

Dimensions are in millimeters and (inches).

PowerFlex 750-Series Installation Instructions – Publication 750-IN001C-EN-P – September 2009

26

Figure 13 Flange Mount Frame 2

206.2 212.0
(8.12) (8.35)

481.8
(18.97)

188.3 (7.41)
169.2 (6.66)
14x: Ø3.50
94.2 (3.71) (Ø0.138)
19.2 (0.76)

63.7
(2.51)
460.6
(18.13) 399.60 +1.80/-0.00
(15.7 +0.1/-0.0)
395.3
(15.56)

285.3
(11.23)
175.3
(6.90)

65.3
(2.57) 128.00 +1.80/-0.00 30.5
(5.0 +0.1/-0.0) (1.20)
30.2
(1.19)

Dimensions are in millimeters and (inches).

Important: Must use mounting hardware supplied to meet enclosure rating.

PowerFlex 750-Series Installation Instructions – Publication 750-IN001C-EN-P – September 2009

 27

Figure 14 Flange Mount Frame 3

260.0 212.0
(10.24) (8.35)

515.0
(20.28)

240.5 (9.47)
208.3 (8.20)
16x: Ø3.50
120.3 (4.74) (Ø0.138)
32.3 (1.27)

84.6
495.5 (3.33)
(19.51)

457.8
(18.02)

352.8 434.00 +1.80/-0.00

(13.89) (17.087 +0.070/-0.000)

247.8
(9.76)
142.8
(5.62) 4x: 5.00R
(0.197R)

37.8
(1.48) 179.00 +1.80/-0.00 30.75
(7.047 +0.070/-0.000) (1.211)
30.75
(1.211)

Dimensions are in millimeters and (inches).

Important: Must use mounting hardware supplied to meet enclosure rating.

PowerFlex 750-Series Installation Instructions – Publication 750-IN001C-EN-P – September 2009

28

Figure 15 Flange Mount Frame 4

292.0 211.9
(11.50) (8.34)

535.0
(21.06)

272.50 (10.728)
224.25 (8.829)
16x: Ø3.50
136.25 (5.364) (Ø0.138)
48.25 (1.900)

84.5
(3.33)
515.50
(20.295)

477.75
(18.809)
454.00 +1.80/-0.00
367.75 (17.874 +0.070/-0.000)
(14.478)

257.75
(10.148)
147.75
(5.817) 4x: 5.00R
(0.197R)

37.75
(1.486) 211.00 +1.80/-0.00 30.75
(8.307 +0.070/-0.000) (1.211)
30.75
(1.211)

Dimensions are in millimeters and (inches).

Important: Must use mounting hardware supplied to meet enclosure rating.

PowerFlex 750-Series Installation Instructions – Publication 750-IN001C-EN-P – September 2009

 29

Figure 16 Flange Mount Frame 5

340.0 211.9
(13.39) (8.34)

611.0
(24.06)

320.50 (12.618)
280.25 (11.033)
200.25 (7.884)
22x: Ø3.50
120.25 (4.734) (Ø0.138)
40.25 (1.585)

591.50
(23.287)

550.75
(21.683) 84.5
(3.33)

465.75
(18.337)

531.0 +1.8/-0.0
380.75 (20.91 +0.07/-0.00)
(14.990)

295.75
(11.644)

210.75
(8.297)

125.75 4x: 5.00R

(4.951) (0.197R)

40.75
(1.604) 30.25
259.0 +1.8/-0.0 (1.191)
(10.20 +0.07/-0.00)
30.75
(1.211)

Dimensions are in millimeters and (inches).

Important: Must use mounting hardware supplied to meet enclosure rating.

PowerFlex 750-Series Installation Instructions – Publication 750-IN001C-EN-P – September 2009

30

Figure 17 Flange Mount Frame 6

346.4
(13.64)
308.0 208.4
(12.13) (8.20)

665.5
(26.20)

284.0 (11.18)
258.0 (10.16)
225.5 (8.88)
193.0 (7.60)
91.0 (3.58)
58.5 (2.30)
26.0 (1.02) 24x: Ø6.4
(Ø0.25)

624.0
(24.57)

600.0
(23.62)

562.0 138.0
(22.13) (5.43)

462.0 561.0 +2.0/-1.5

(18.19) (22.09 +0.08/-0.06)

362.0
(14.25)

262.0
(10.31)

162.0
(6.38)

62.0
(2.44) 268.0 +2.0/-1.5 31.5
24.0 (10.60 +0.08/-0.06) (1.24)
(0.94) 8.0
(0.30)

Dimensions are in millimeters and (inches).

Important: Must use Flange Adapter kit (20-750-FLNG4-F6) to meet
enclosure rating.

PowerFlex 750-Series Installation Instructions – Publication 750-IN001C-EN-P – September 2009

 31

Figure 18 Flange Mount Frame 7

430.0 208.4
(16.93) (8.20)

875.0
(34.45)

138.0
(5.43)

403.00 (15.87)
352.63 (13.88)
251.88 (9.92) 32x: Ø7.0
(Ø0.28)
151.13 (5.95)
50.38 (1.98)

812.0
(31.97)

784.0
(30.87)

744.8
(29.32)

666.4
(26.24)
768.0
(30.24)
588.0
(23.15)

509.6
(20.06)
431.2
(16.98)
352.8
(13.89)
274.4
(10.80)
196.0
(7.72)
117.6
(4.63)

39.2
(1.54)
28.0 387.0 8.0
(1.10) (15.24) (0.31)
8.0
(0.31)

Dimensions are in millimeters and (inches).

Important: Must use Flange Adapter kit (20-750-FLNG4-F7) to meet
enclosure rating.
PowerFlex 750-Series Installation Instructions – Publication 750-IN001C-EN-P – September 2009
32

Lifting the Drive

The dimensions and weights specified must be taken into consideration

when mounting the drive. All lifting equipment and lifting components
(hooks, bolts, lifts, slings, chains, etc.) must be properly sized and rated to
safely lift and hold the weight of the drive while mounting.

ATTENTION: To guard against possible personal injury and/or

! equipment damage…
• Inspect all lifting hardware for proper attachment before
lifting drive.
• Do not allow any part of the drive or lifting mechanism to
make contact with electrically charged conductors or
components.
• Do not subject the drive to high rates of acceleration or
deceleration while transporting to the mounting location or
when lifting.
• Do not allow personnel or their limbs directly underneath the
drive when it is being lifted and mounted.

Figure 19 Frame 6 Open Type and Flange Mount: Weight 38.6 kg (85.0 lb)

<45°
>1/2 A

Figure 20 Frame 7 Open Type and Flange Mount: Weight 72.6…108.9 kg (160.0…240.0 lb)
Frame 6 NEMA/UL Type 4X/12: Weight 90.7 kg (200 lb)
Frame 7 NEMA/UL Type 4X/12: Weight 171 kg (377 lb)

<45°
>1/2 A

PowerFlex 750-Series Installation Instructions – Publication 750-IN001C-EN-P – September 2009

 33

IP00, NEMA/UL Open Type

Frame 6 Lifting Points – 6 Places

Frame 7 Lifting Points – 8 Places

IP66, NEMA/UL Type 4X/12 Flange Mount

Frame 6 Lifting Points – 2 Places

Frame 7 Lifting Points – 4 Places

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34

IP54, NEMA/UL Type 12

Frame 6 and 7 Lifting Points – 4 Places

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 35

Accessing the Terminals

Opening the Cover

Figure 21 IP20, NEMA/UL Open Type, Frames 2…5

Figure 22 IP54, NEMA/UL Type 12, Frames 2…5

2x:
M4 X 0.7

When cover is replaced:

• Recommended torque (screws and nuts) = 0.68 N•m (6.0 lb•in)

• Recommended screwdriver = 6.4 mm (0.25 in.) flat or
T20 Hexalobular
• Recommended hex socket = 7 mm

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Figure 23 IP00, NEMA/UL Open Type, Frames 6 & 7

90°

When cover is replaced:

• Recommended screwdriver = 9.5 mm (0.375 in.) flat

Figure 24 IP00, NEMA/UL Open Type, Frames 6 & 7 Access Door

When door is replaced:

• Recommended screwdriver = 6.4 mm (0.25 in.) flat or

T20 Hexalobular

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 37

Step 3 Wire the Drive

ATTENTION: National Codes and standards (NEC, VDE, BSI

! etc.) and local codes outline provisions for safely installing
electrical equipment. Installation must comply with specifications
regarding wire types, conductor sizes, branch circuit protection
and disconnect devices. Failure to do so may result in personal
injury and/or equipment damage.

Special Considerations

PowerFlex 750-Series drives are suitable for use on a circuit capable of

delivering up to a maximum of 200,000 rms symmetrical amperes, 480 volts
with recommended fuses/circuit breakers.

ATTENTION: To guard against personal injury and/or

! equipment damage caused by improper fusing or circuit breaker
selection, use only the recommended line fuses/circuit breakers
specified in Fusing on page 50.

If a Residual Current Detector (RCD) is used as a system ground fault

monitor, only Type B (adjustable) devices should be used to avoid nuisance
tripping.

Unbalanced, Ungrounded, Impedance or Phase Grounded Distribution Systems

If phase to ground voltage will exceed 125% of normal line to line voltage
or the supply system is ungrounded, refer to Wiring and Grounding
Guidelines for Pulse Width Modulated (PWM) AC Drives, publication
DRIVES-IN001.

ATTENTION: PowerFlex 750-Series drives contain protective

! MOVs and common mode capacitors that are referenced to
ground. To guard against drive damage, these devices must be
configured according to the recommendations in Table 21 on
page 54. See pages 55…57 for jumper locations.

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38

Input Power Conditioning

Certain events on the power system supplying a drive can cause component
damage or shortened product life. These conditions are divided into 2 basic
categories:

1. All drives

– The power system has power factor correction capacitors switch in

and out of the system, either by the user or by the power company.

– The power source has intermittent voltage spikes in excess of 6000

volts. These spikes could be caused by other equipment on the line or
by events such as lightning strikes.

– The power source has frequent interruptions.

2. 5 Hp or Less Drives (in addition to “1” above)

– The supply transformer is larger than 100 kVA or the available short
circuit (fault) current is greater than 100,000A.

– The impedance on the input side of the drive is less than 0.5%.

If any of these conditions exist, additional source impedance is required.

The total input impedance is a function of all transformers, cabling, and
reactors (if used) that supply power to the drive. The impedance can be
calculated using the information supplied in Wiring and Grounding
Guidelines for PWM AC Drives, publication DRIVES-IN001.

Motor Considerations

Due to the operational characteristics of AC variable frequency drives,

motors with inverter grade insulation systems designed to meet or exceed
NEMA MG1 Part 31.40.4.2 standards for resistance to spikes of 1600 volts
are recommended.

Guidelines must be followed when using non-inverter grade motors to avoid

premature motor failures. Refer to Wiring and Grounding Guidelines for
Pulse Width Modulated (PWM) AC Drives, publication DRIVES-IN001 for
recommendations.

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Voltage Tolerance

Nominal Line Nominal Motor Drive Full Power Drive Operating

Drive Rating Voltage Voltage Range Range
380…400 380 380 380…528 342…528
400 400 400…528
480 460 460…528

Drive Full Power Range = Nominal Motor Voltage to Drive Rated Voltage + 10%.
Rated current is available across the entire Drive Full Power Range
Drive Operating Range = Lowest Nominal Motor Voltage - 10% to Drive Rated Voltage + 10%.
Drive Output is linearly derated when Actual Line Voltage is less than
the Nominal Motor Voltage

Hp @ Motor (Drive Output)

Derated Power Range

No Drive
Output Full Power Range
Drive Operating Range

Nominal Motor Voltage -10% Drive Rated Voltage

Nominal Motor Voltage Drive Rated Voltage +10%
Actual Line Voltage (Drive Input)

Example:

Calculate the maximum power of a 5 Hp, 460V motor connected to a 480V

rated drive supplied with 342V Actual Line Voltage input.

• Actual Line Voltage / Nominal Motor Voltage = 74.3%

• 74.3% × 5 Hp = 3.7 Hp
• 74.3% × 60 Hz = 44.6 Hz

At 342V Actual Line Voltage, the maximum power the 5 Hp, 460V motor
can produce is 3.7 Hp at 44.6 Hz.
5 Hp
Hp @ Motor (Drive Output)

3.7 Hp

No Drive
Output

342V 480V
460V 528V
Actual Line Voltage (Drive Input)

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40

Wire Recommendations

Type Wire Type(s) Description Min. Insulation Rating

Power Standard – • Four tinned copper conductors with 600V,
(1)(2) XLPE insulation. 75 °C (167 °F)
• Copper braid/aluminum foil
combination shield and tinned copper
drain wire.
• PVC jacket.
Signal Standard Analog I/O – 0.750 mm2 (18AWG), twisted pair, 100% 300V,
(1) (3) (4) shield with drain. 75…90 °C (167…194 °F)
Remote Pot – 0.750 mm2 (18AWG), 3 conductor,
shielded.
Encoder/ Combined 0.196 mm2 (24AWG)
Pulse I/O individually shielded pairs.
<30 m (100 ft)
Encoder/ Signal 0.196 mm2 (24AWG)
Pulse I/O individually shielded pairs.
30 to 152 m Power 0.750 mm2 (18AWG) in.dividually shielded
(100 to 500 ft) pairs
Combined 0.330 mm2 (18AWG), power is 0.500 mm2
(20AWG) individually shielded pairs.
Encoder/ Signal 0.196 mm2 (24AWG)
Pulse I/O individually shielded pairs.
152 to 259 m Power 0.750 mm2 (18AWG) individually shielded
(500 to 850 ft.) pairs.
Combined 0.750 mm2 (18AWG) individually shielded
pairs.
Digital I/O Un-shielded – Per US NEC or applicable national or local 300V,
Safety Inputs code. 60 °C (140 °F)
Homing Inputs Shielded Multi-conductor shielded cable 0.750 mm 2 (18AWG), 3 conductor,
(1)(3)(4)
shielded.
(1) Control and signal wires should be separated from power wires by at least 0.3 meters (1 foot).
(2) The use of shielded wire for AC input power may not be necessary but is always recommended.
(3) If the wires are short and contained within a cabinet which has no sensitive circuits, the use of shielded wire may not be necessary, but is always recommended.
(4) I/O terminals labeled “(–)” or “Common” are not referenced to earth ground and are designed to greatly reduce common mode interference. Grounding these
terminals can cause signal noise.

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 41

Terminal Block Specifications

Table 9 Frames 2…5 Power Terminal Block

Wire Size Range (1) (2) Recommended
Frame Maximum Minimum Strip Length Torque Recommended Tool(s)
2 4.0 mm2 0.2 mm2 8.0 mm 0.5 N•m #1 Flat Screwdriver
(10 AWG) (24 AWG) (0.31 in.) (4.4 lb•in)
3 16.0 mm2 0.5 mm2 10.0 mm 1.2 N•m #2 Flat Screwdriver
(6 AWG) (20 AWG) (0.39 in.) (10.6 lb•in)
4 25.0 mm2 2.5 mm2 10.0 mm 2.7 N•m #2 Pozidrive®
(3 AWG) (14 AWG) (0.39 in.) (24 lb•in) 492-C Phillips®
0.25 in. Flat Screwdriver
5 35.0 mm2 10.0 mm2 12.0 mm 4.0 N•m #2 Pozidrive®
(1 AWG) (8 AWG) (0.5 in.) (35 lb•in) 492-C Phillips®
0.25 in. Flat Screwdriver
(1) Maximum/minimum wire sizes that the terminal block will accept - these are not recommendations.
(2) Terminal blocks are designed to accept a single wire.

Table 10 Frames 6 & 7 Power Terminal Block

Maximum Lug Recommended Terminal Bolt Recommended
Frame Width Torque Size Tool
6 34.6 mm 11.3 N•m M8 x 1.25 13 mm Hex
(1.36 in.) (100 lb•in) Socket
7 43.5 mm 11.3 N•m M8 x 1.25 13 mm Hex
(1.71 in.) (100 lb•in) Socket

Table 11 Frames 2…7 PE Grounding Stud

Recommended Terminal Bolt Recommended
Frame Torque Size Tool
2 1.36 N•m M4 7 mm Hex Deep
(12 lb•in) Socket
3 3.4 N•m M6 10 mm Hex Deep
(30 lb•in) Socket
4 3.4 N•m M6 10 mm Hex Deep
(30 lb•in) Socket
5 3.4 N•m M6 10 mm Hex Deep
(30 lb•in) Socket
6 11.3 N•m M8 13 mm Hex
(100 lb•in) Socket
7 11.3 N•m M8 13 mm Hex
(100 lb•in) Socket

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Figure 25 Typical Terminal Block Location and Termination Points

➌ ➌
➎

➊ ➋ ➊
Frame 2 ➋
Frame 3

➌ ➊

➋ ➊
Frame 4

➋
Frame 5

Table 12 Frames 2…5

No. Name Description
➊ Power Terminal Block R/L1, S/L2, T/L3, BR1, BR2, +DC, -DC, U/T1, V/T2, W/T3
➋ PE Grounding Studs Terminating point to chassis ground for incoming AC line and
motor shields.
➌ PE-A and PE-B MOV and CMC Jumper Screws
➍ Optional NEMA/UL Type 1 Terminating point to chassis ground for incoming AC line,
Conduit Box motor shields, and control wire shields.
➎ Optional EMC Plate Terminating point to chassis ground for incoming AC line,
motor shields, and control wire shields.

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 43

Figure 26 Typical Terminal Block Location and Termination Points (continued)

➌
➍
➊ ➋
Frame 6
➎
➌

➊
➋
Frame 7

Table 13 Frames 6…7

No. Name Description
➊ Power Terminals R/L1, S/L2, T/L3, U/T1, V/T2, W/T3
➋ PE Grounding Studs Terminating point to chassis ground for incoming AC line and
motor shield.
➌ DC Bus and Brake Terminals +DC, -DC, BR1, BR2
➍ PE-A and PE-B MOV and CMC Jumper Wires
➎ DC+ and DC- Bus Voltage Test Points

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44

Power Terminal Blocks

Frame Power Terminal Blocks
2

L1 L2 L3 BR BR + - T1 T2 T3
R S T 1 2 DC DC U V W
3

L1 L2 L3 BR BR + - T1 T2 T3
R S T 1 2 DC DC U V W
4

6 (1)

7 (1)

(1) DC Bus Terminals are optional on Frame 6 and 7 drives: catalog number position 5.
Dynamic Brake Resistor Terminals are optional on Frame 6 and 7 drives: catalog number position 12.
Refer to Catalog Number Explanation on page 4.

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 45

Power Terminal Block Designations

Terminal Description Notes
+DC DC Bus (+) DC Input Power or Dynamic Brake Chopper
-DC DC Bus (–) DC Input Power or Dynamic Brake Chopper
BR1 DC Brake (+) Dynamic Brake Resistor Connection (+)
BR2 DC Brake (–) Dynamic Brake Resistor Connection (–)
U U (T1) Motor Connections (1)
V V (T2)
W W (T3)
R R (L1) AC Line Input Power
S S (L2)
T T (L3)
PE / PE Ground Terminating point to chassis ground for incoming AC line
and motor shield.
(1) Important: Motors with NEMA MG1 Part 31.40.4.2 inverter grade insulation systems are recommended. If you
intend to connect a motor that is not rated inverter grade, refer to Wiring and Grounding Guidelines for Pulse
Width Modulated (PWM) AC Drives, publication DRIVES-IN001 for recommendations.

Common Bus Power Wiring

Figure 27 Common Bus Terminal Block Location and Termination Points
➍

➋ ➋

➊
Frame 5
Table 14 Frame 5 Common Bus
No. Name Description
➊ Power Terminal Connections +DC, -DC, U/T1, V/T2, W/T3
➋ PE Grounding Studs Terminating point to chassis ground for incoming DC line and
motor shields.
➌ PE-B CMC Jumper Screw
➍ Optional NEMA/UL Type 1 Terminating point to chassis ground for incoming AC line,
Conduit Box motor shields, and control wire shields.
➎ Optional EMC Plate Terminating point to chassis ground for incoming AC line,
motor shields, and control wire shields.

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Figure 28 Common Bus Terminal Block Location and Termination Points (continued)

➋
Frame 6
➌

➎
➊

➋ ➌
Frame 7

Table 15 Frames 6…7 Common Bus

No. Name Description
➊ Power Terminals +DC, -DC, U/T1, V/T2, W/T3
➋ PE Grounding Studs Terminating point to chassis ground for incoming DC line and
motor shield.
➌ DC Bus and Brake Terminals +DC, -DC, BR1, BR2
➍ PE-B CMC Jumper Wire
➎ DC+ and DC- Bus Voltage Test Points

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 47

Common Bus Power Terminal Blocks

Frame Power Terminal Blocks
5

6 (1)

7 (1)

(1) Dynamic Brake Resistor Terminals are optional on Frame 6 and 7 drives: catalog number position 12.
Refer to Catalog Number Explanation on page 4.

Terminal Description Notes

+DC DC Bus (+) DC Input Power
-DC DC Bus (–) DC Input Power
BR1 DC Brake (+) Dynamic Brake Resistor Connection (+)
BR2 DC Brake (–) Dynamic Brake Resistor Connection (–)
U U (T1) Motor Connections (1)
V V (T2)
W W (T3)
PE / PE Ground Terminating point to chassis ground for incoming DC line
and motor shield.
(1) Important: Motors with NEMA MG1 Part 31.40.4.2 inverter grade insulation systems are recommended. If you
intend to connect a motor that is not rated inverter grade, refer to Wiring and Grounding Guidelines for Pulse
Width Modulated (PWM) AC Drives, publication DRIVES-IN001 for recommendations.

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Minimum Dynamic Brake Resistance

Table 16 400 Volt Ratings - Minimum Resistance

Frame ND kW Minimum Resistance Maximum DB Current
2 0.75 31.6 25
1.5 31.6 25
2.2 31.6 25
4.0 31.6 25
5.5 31.6 25
7.5 31.6 25
11 22.6 34.9
3 15 31.6 25
18.5 31.6 25
22 16.6 47.6
4 30 15.8 50
37 15.8 50
5 37 (IP54, NEMA/UL Type 12) 7.9 100
45 7.9 100
55 7.9 100
6 55 (IP54, NEMA/UL Type 12) 3.3 239.4
75 3.3 239.4
90 3.3 239.4
110 3.3 239.4
132 3.3 239.4
7 132 (IP54, NEMA/UL Type 12) 2.4 329
160 2.4 329
200 2.4 329
250 1.65 478.8

Table 17 480 Volt Ratings - Minimum Resistance

Frame ND Hp Minimum Resistance Maximum DB Current
2 1.0 31.6 25
2.0 31.6 25
3.0 31.6 25
5.0 31.6 25
7.5 31.6 25
10 31.6 25
15 22.6 34.9
3 20 31.6 25
25 31.6 25
30 16.6 47.6
4 40 15.8 50
50 15.8 50
5 50 (IP54, NEMA/UL Type 12) 7.9 100
60 7.9 100
75 7.9 100
6 75 (IP54, NEMA/UL Type 12) 3.3 239.4
100 3.3 239.4
125 3.3 239.4
150 3.3 239.4
200 3.3 239.4
7 200 (IP54, NEMA/UL Type 12) 2.4 329
250 2.4 329
300 2.4 329
350 1.65 478.8

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Using 750-Series Drives with Regen Power Units

If a Regenerative unit (i.e., 1336 REGEN) is used as a bus supply or a brake,

the common mode capacitors should be disconnected. Refer to page 53 for
information on removing common mode capacitors.

Regenerative Unit to Drive Connections

Regenerative Brake Mode
Terminals
Frame(s) 1336 Regen PowerFlex 750-Series Drive
2…7 DC+ & DC- +DC & -DC

Regenerative Bus Supply Mode

Terminals
Frame(s) 1336 Regen PowerFlex 750-Series Drive
2…7 DC+ & DC- +DC & -DC

Refer to 1336 REGEN Line Regeneration Package User Manual,

publication 1336-REGEN-5.0, for more information.

Power & Ground Wiring

R (L1) U (T1)
S (L2) V (T2)
T (L3) W (T3)

PE

SHLD

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Drive, Fuse & Circuit Breaker Ratings

Table 19 and Table 20 provide drive ratings (including continuous, 1 minute

and 3 second) and recommended AC line input fuse and circuit breaker
information. Sizes listed are the recommended sizes based on 40 degree C
and the U.S N.E.C. Other country, state or local codes may require different
ratings.

Refer to Table 18 which describes input device requirements based on

physical installation choice.

Table 18 Input Device Requirements

Enclosure UL Certification Not
Frames Catalog Code Enclosure Type Installation Type UL Certification Required Required
IP20 Installed in a non-ventilated
N All devices in Table 19 are
NEMA/UL Open Type cabinet. Heat sink is inside or
acceptable.
F Flange outside of cabinet.
IP20 Installed outside of cabinet Devices in Table 19 excluding
2, 3, 4, 5 N
NEMA/UL Open Type using NEMA Type 1 kit or in a time delay fuses and maximum
F Flange ventilated cabinet. value for non-time delay fuses.
IP54 Installed inside or outside of All devices in Table 19 are All devices in Table 19 are
G
NEMA/UL Type 12 any cabinet. acceptable. acceptable.
Installed in any cabinet.
Heat sink is inside or outside
IP00 of cabinet. All devices in Table 19 are
N
NEMA/UL Open Type acceptable.
6, 7 Installed outside of cabinet
using NEMA Type 1 kit.
IP54 Installed inside or outside of All devices in Table 19 are
G
NEMA/UL Type 12 any cabinet. acceptable.

Fusing

For optimum protection, semiconductor type fusing is recommended.

For general purpose fusing, refer to the recommended types listed below.

• IEC – BS88 (British Standard) Parts 1 & 2(1), EN60269-1, Parts 1 & 2,
type gG or equivalent should be used.
• UL – UL Class CC, T, RK1 or J should be used.

(1) Typical designations include, but may not be limited to the following; Parts 1 & 2: AC, AD, BC, BD, CD, DD ED,
EFS, EF, FF, FG, GF, GG, GH.

PowerFlex 750-Series Installation Instructions – Publication 750-IN001C-EN-P – September 2009

 Table 19 400 Volt AC Input Protection Devices
Drive Sized For Normal Drive Sized For Heavy Input Input DC Input
Duty Duty Quantities AC Input Protection Devices Quantities Protection
Output Output Dual Element Circuit Motor
Continuous Catalog Overload Catalog Overload Continuous Time Delay Non-Time Breaker Circuit Continuous DC
Applied Output Number Amps Number Amps AC Input Fuse Delay Fuse Max Protector 140M Motor Starter with Adjustable Current Input Non-Time Delay
(3) (4) (6)

Frame (2)
Rating (1) Amps (x = F or G) 60 sec 3 sec (x = F or G) 60 sec 3 sec kVA Amps Min Max Min(3) Max(4) Size(5) Range (7) (8) kW Amps Fuse
400 Volt AC Input 540 Volt DC Input
0.75 kW 2 2.1 20x…C2P1 3.1 3.7 20x…C2P1 3.1 3.7 1.2 1.7 3 6 3 8 15 3 M-C2E-B25 M-D8E-B25 1.1 2.1 JKS-6
1.5 kW 2 3.5 20x…C3P5 5.2 6.3 20x…C3P5 5.2 6.3 1.9 2.8 6 7 6 12 15 7 M-C2E-B40 M-D8E-B40 2.0 3.7 JKS-8
2.2 kW 2 5 20x…C5P0 7.5 9.0 20x…C5P0 7.5 9.0 3.1 4.5 6 10 6 20 20 7 M-C2E-B63 M-D8E-B63 2.9 5.3 JKS-10
4.0 kW 2 8.7 20x…C8P7 13.0 15.6 20x…C8P7 13.0 15.6 5.4 7.8 10 17.5 10 30 30 15 M-C2E-C10 M-D8E-C10 M-F8E-C10 5.0 9.3 HSJ15
5.5 kW 2 11.5 20x…C011 17.2 20.7 20x…C011 17.2 20.7 7.4 10.7 15 25 15 45 45 15 M-C2E-C16 M-D8E-C16 M-F8E-C16 6.8 12.6 HSJ20
7.5 kW 2 15.4 20x…C015 16.9 23.1 20x…C022 24.2 33.0 10.1 14.6 20 30 20 60 60 20 M-C2E-C20 M-D8E-C20 M-F8E-C20 9.2 17.0 HSJ25
11 kW 2 22 20x…C022 24.2 33.0 20x…C030 33.0 45.0 14.6 21.1 30 45 30 80 80 30 M-C2E-C25 M-D8E-C25 M-F8E-C25 13.3 24.6 HSJ40
15 kW 3 30 20x…C030 33.0 45.0 20x…C037 45.0 55.5 19.9 28.7 40 60 40 120 100 50 M-F8E-C32 18.1 33.6 HSJ50
18.5 kW 3 37 20x…C037 40.7 55.5 20x…C043 55.5 66.6 24.5 35.4 45 80 45 125 110 50 M-F8E-C45 22.3 41.4 HSJ70
22 kW 3 43 20x…C043 47.3 64.5 20x…C060 66.0 90.0 28.5 41.2 55 90 55 150 120 60 26.0 48.1 HSJ90
30 kW 4 60 20x…C060 66.0 90.0 20x…C072 90.0 108.0 39.8 57.4 75 125 75 225 180 100 36.2 67.1 HSJ100
37 kW 4 72 20x…C072 79.2 108.0 20x…C085 108.0 129.6 48.9 70.5 90 150 90 275 200 100 44.5 82.4 HSJ125
45 kW 5 85 20x…C085 93.5 127.5 20x…C104 127.5 156.0 57.7 83.3 110 175 110 325 250 150 52.5 97.3 HSJ150
55 kW 5 104 20x…C104 114.4 156.0 20x…C140 156.0 210.0 71.3 102.9 130 225 130 400 300 150 64.9 120.2 HSJ175
75 kW 6 140 20x…C140 154.0 210.0 20x…C170 210.0 255.0 95.0 137.2 175 300 175 550 400 250 86.5 160.3 HSJ250
90 kW 6 170 20x…C170 187.0 255.0 20x…C205 255.0 307.5 115.4 166.5 225 375 225 600 500 250 105.1 194.6 HSJ350
110 kW 6 205 20x…C205 225.5 307.5 20x…C260 307.5 390.0 139.1 200.8 275 450 275 600 600 400 126.7 234.7 HSJ350
132 kW 6 260 20x…C260 286.0 390.0 20x…C302 390.0 468.0 176.5 254.7 325 575 325 750 700 400 160.7 297.7 HSJ400
160 kW 7 302 20x…C302 332.2 453.0 20x…C367 453.0 550.5 205.0 295.9 400 675 400 900 900 600 186.7 345.7 Bussman 170M6608
200 kW 7 367 20x…C367 403.7 550.5 20x…C456 550.5 684.0 249.1 359.5 475 800 475 1000 1100 600 226.9 420.2 Bussman 170M6612
250 kW 7 456 20x…C456 501.6 684.0 309.5 446.7 600 1000 600 1800 1300 600 281.9 522.0 Bussman 170M6613
Notes:
(1) “Applied Rating” refers to the motor that will be connected to the drive. For example, a “C015 drive” can be used in Normal Duty mode on a 7.5 kW motor, or in Heavy Duty mode on a 5.5 kW motor. The drive can be
programmed for either mode. Wiring and fuses can be sized based on the programmed mode. For any given drive catalog number, Normal Duty mode provides higher continuous current but smaller overload current with
respect to Heavy Duty mode. See parameter 306 [Duty Rating].
(2) Enclosure codes F and N only. See Table 8 for frame sizes of other enclosure types.
(3) Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping.
(4) Maximum protection device size is the highest rated device that supplies drive protection. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum.
(5) Circuit Breaker - inverse time breaker. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum.
(6) Recommended Motor circuit protector - Instantaneous trip circuit breaker. The trip setting should be set to the input current of the drive and should be sized for the continuous current of the system.
(7) Bulletin 140M with adjustable current range should have the current trip set to the minimum range that the device will not trip.
(8) Manual Self-Protected (Type E) Combination Motor Controller. 480Y/277V and 600Y/347V AC Input.
51

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 52

Table 20 480 Volt AC Input Protection Devices

Drive Sized For Normal Drive Sized For Heavy Input Input DC Input
Duty Duty Quantities AC Input Protection Devices Quantities Protection
Output Output Dual Element Circuit Motor
Continuous Catalog Overload Catalog Overload Continuous Time Delay Non-Time Breaker Circuit Continuous DC
Applied Output Number Amps Number Amps AC Input Fuse Delay Fuse Max Protector 140M Motor Starter with Adjustable Current Input Non-Time Delay
(3) (4) (6)

Frame (2)
Rating (1) Amps (x = F or G) 60 sec 3 sec (x = F or G) 60 sec 3 sec kVA Amps Min Max Min(3) Max(4) Size(5) Range (7) (8) kW Amps Fuse
480 Volt AC Input 650 Volt DC Input
1.0 Hp 2 2.1 20x…D2P1 3.1 3.7 20x…D2P1 3.1 3.7 1.3 1.6 2 6 2 8 15 3 M-C2E-B25 M-D8E-B25 1.2 1.9 JKS-6
2.0 Hp 2 3.4 20x…D3P4 5.1 6.1 20x…D3P4 5.1 6.1 2.2 2.6 4 7 4 12 15 7 M-C2E-B40 M-D8E-B40 1.9 3.0 JKS-6
3.0 Hp 2 5 20x…D5P0 7.5 9.0 20x…D5P0 7.5 9.0 3.2 3.9 6 10 6 20 20 7 M-C2E-B63 M-D8E-B63 2.9 4.5 JKS-10
5.0 Hp 2 8 20x…D8P0 12.0 14.4 20x…D8P0 12.0 14.4 5.7 6.9 10 17.5 10 30 30 15 M-C2E-C10 M-D8E-C10 M-F8E-C10 5.2 8.1 HSJ15
7.5 Hp 2 11 20x…D011 16.5 19.8 20x…D011 16.5 19.8 7.9 9.5 12 20 12 40 40 15 M-C2E-C16 M-D8E-C16 M-F8E-C16 CMN-2500 7.2 11.1 HSJ20
10 Hp 2 14 20x…D014 15.4 21.0 20x…D022 24.2 33.0 10.4 12.5 20 30 20 55 50 20 M-C2E-C16 M-D8E-C16 M-F8E-C16 CMN-4000 9.5 14.7 HSJ30
15 Hp 2 22 20x…D022 24.2 33.0 20x…D027 33.0 40.5 16.6 19.9 30 50 30 80 80 30 M-C2E-C25 M-D8E-C25 M-F8E-C25 CMN-4000 15.1 23.3 HSJ40
20 Hp 3 27 20x…D027 29.7 40.5 20x…D034 40.5 51.0 20.6 24.8 35 60 35 100 100 50 M-F8E-C32 CMN-4000 18.8 28.9 HSJ50
25 Hp 3 34 20x…D034 37.4 51.0 20x…D040 51.0 61.2 25.9 31.2 45 75 45 125 100 50 M-F8E-C45 CMN-6300 23.6 36.4 HSJ60
30 Hp 3 40 20x…D040 44.0 60.0 20x…D052 60.0 78.0 30.5 36.7 50 90 50 150 120 50 M-F8E-C45 CMN-9000 27.8 42.9 HSJ80
40 Hp 4 52 20x…D052 57.2 78.0 20x…D065 78.0 97.5 39.7 47.7 65 110 65 200 150 70 CMN-9000 36.1 55.7 HSJ90
50 Hp 4 65 20x…D065 71.5 97.5 20x…D077 97.5 117.0 49.6 59.6 90 125 90 250 175 100 CMN-9000 45.1 69.7 HSJ100
60 Hp 5 77 20x…D077 84.7 115.5 20x…D096 115.5 144.0 60.1 72.3 100 170 100 300 225 100 54.7 84.5 HSJ150
75 Hp 5 96 20x…D096 105.6 144.0 20x…D125 144.0 187.5 74.9 90.1 125 200 125 375 275 125 68.3 105.3 HSJ175
100 Hp 6 125 20x…D125 137.5 187.5 20x…D156 187.5 234.0 97.6 117.4 175 275 175 500 375 250 88.9 137.1 HSJ200
125 Hp 6 156 20x…D156 171.6 234.0 20x…D186 234.0 280.8 121.8 146.5 200 350 200 600 450 250 110.9 171.2 HSJ300
150 Hp 6 186 20x…D186 204.6 279.0 20x…D248 279.0 372.0 145.2 174.6 250 400 250 600 550 250 132.2 204.1 HSJ400
200 Hp 6 248 20x…D248 272.8 372.0 20x…D302 372.0 453.0 193.6 232.8 325 550 325 700 700 400 176.3 272.1 HSJ400
250 Hp 7 302 20x…D302 332.2 453.0 20x…D361 453.0 543.6 235.7 283.5 400 675 400 900 900 600 214.7 331.3 Bussman 170M6608
300 Hp 7 361 20x…D361 397.1 541.5 20x…D415 541.5 649.8 281.8 338.9 475 800 475 1000 1000 600 256.6 396.1 Bussman 170M6612
350 Hp 7 415 20x…D415 456.5 622.5 323.9 389.6 525 900 525 1200 1200 600 295.0 455.3 Bussman 170M6612
Notes:
(1) “Applied Rating” refers to the motor that will be connected to the drive. For example, a “D014 drive” can be used in Normal Duty mode on a 10 Hp motor, or in Heavy Duty mode on a 7.5 Hp motor. The drive can be
programmed for either mode. Wiring and fuses can be sized based on the programmed mode. For any given drive catalog number, Normal Duty mode provides higher continuous current but smaller overload current with
respect to Heavy Duty mode. See parameter 306 [Duty Rating].
(2) Enclosure codes F and N only. See Table 8 for frame sizes of other enclosure types.
(3) Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping.
(4) Maximum protection device size is the highest rated device that supplies drive protection. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum.
(5) Circuit Breaker - inverse time breaker. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum.
(6) Recommended Motor circuit protector - Instantaneous trip circuit breaker. The trip setting should be set to the input current of the drive and should be sized for the continuous current of the system.
(7) Bulletin 140M with adjustable current range should have the current trip set to the minimum range that the device will not trip.
(8) Manual Self-Protected (Type E) Combination Motor Controller. 480Y/277V and 600Y/347V AC Input.

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Drive Power Jumper Configuration

PowerFlex 750-Series drives contain protective MOVs and common mode

capacitors that are referenced to ground. To guard against drive damage
and/or operation problems, these devices must be properly configured
according to Table 21.

MOV, AC EMI Capacitor, and Common Mode Capacitor Circuits

Figure 29 MOV and AC EMI Capacitor Phase to Ground

R/L1
S/L2
T/L3
2 3 4 2 3 4

1 1

PE–A

Figure 30 Common Mode Capacitors to Ground

DC+

PE–B
DC–

ATTENTION: PE-A and PE-B jumpers must be configured

! according to the recommendations in Table 21.

ATTENTION: To avoid an electric shock hazard, verify that the

! voltage on the bus capacitors has discharged completely before
removing/installing jumpers. Check the DC bus voltage at the
Power Terminal Block by measuring between the +DC and -DC
terminals (refer to Figure 25 and Figure 26 for location), between
the +DC terminal and chassis, and between the -DC terminal and
the chassis. The voltage must be zero for all three measurements.

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Table 21 Recommended Power Jumper Configurations

DC Bus Default
MOV / Input Common Configuration Benefits Of Correct
Filter Caps Mode Caps (Cat. No. Configuration on Power
Power Source Type (1) (PE-A) (2) (PE-B) Position 11) Source Type
Unknown Connected Disconnected A See below.
• AC fed Solidly Connected Connected J UL compliance,
Grounded Reduced electrical noise,
• DC fed from passive Most stable operation,
rectifier which has a EMC compliance,
Solidly Grounded AC Reduced voltage stress
source on components and
motor bearings
• AC fed Ungrounded Disconnected Disconnected N/A Helps avoid severe
• Impedance Grounded equipment damage when
• DC fed from an active ground fault occurs
converter
(1) It is highly recommended to accurately determine the power source type and then configure appropriately.
(2) When MOVs are disconnected, the power system must have its own transient protection to insure known and
controlled voltages.

To connect or disconnect these devices, refer to the jumper locations shown

in Figure 32, Figure 33 and Figure 34.

In addition, on an ungrounded distribution system where the line-to-ground

voltages on any phase could exceed 125% of the nominal line-to-line
voltage, an isolation transformer should be installed. See Wiring and
Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives,
publication DRIVES-IN001 at www.rockwellautomation.com/literature for
more information on impedance grounded and ungrounded systems.

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Power Jumper Screw Removal and Storage

Frames 2…5 use jumper screws to complete an electrical connection when

installed. Install or remove jumper screws according to the
recommendations in Table 21.

ATTENTION: Hazard of equipment damage exists if jumpers

! are not properly disconnected. For Frames 2…5, completely
remove the jumper screw from the circuit board.

When power jumper screws are not used, they are stored on the left interior
chassis wall as shown.

Figure 31 Typical Frame 2…5 Jumper Screw Storage Location (Frame 4 shown)

When screws are installed:

• Recommended torque = 1.36 N•m (12.0 lb•in) +/- 0.14 N•m (1.2 lb•in)
• Recommended screwdriver = 6.4 mm (0.25 in.) flat or
T15 Hexalobular
Figure 32 Typical Frame 2…5 Jumper Screw Installation Locations (Frame 4 shown)

Connected Disconnected

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Power Jumper Wire Removal and Storage

Frames 6…7 use jumper wires to complete an electrical connection when

installed. Install or remove jumper wires according to the recommendations
in Table 21.

ATTENTION: Hazard of equipment damage exists if jumpers

! are not properly disconnected. For Frames 6…7, secure the
disconnected jumper wire to the standoff provided.

Figure 33 Frame 6 Jumper Wire Locations

Connected Disconnected

Common Mode

MOV

When jumper wires are connected:

• Recommended torque (screws and nuts) = 1.36 N•m (12.0 lb•in)

• Recommended hex socket = 7 mm
• Recommended screwdriver = T20 Hexalobular

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Figure 34 Frame 7 Jumper Wire Locations

Connected Disconnected

Common Mode

MOV

When jumper wires are connected:

• Recommended torque (screws and nuts) = 1.36 N•m (12.0 lb•in)

• Recommended hex socket = 7 mm
• Recommended screwdriver = T20 Hexalobular

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Step 4 I/O Wiring

Important points to remember about I/O wiring:
• Always use copper wire.
• Wire with an insulation rating of 600V or greater is recommended.
• Control and signal wires should be separated from power wires by at
least 0.3 meters (1 foot).
• In order to maintain electrical safety for all user-accessible low voltage
circuits (ELV and PELV circuits), I/O terminals designated for 24V or
lower voltage must not be connected to a circuit of higher voltage or a
circuit which is not adequately insulated from dangerous voltages with
double or reinforced insulation within other connected equipment or
wiring.
• In order to provide electrical safety for user-accessible low voltage I/O
circuits which are referenced to earth (PELV circuits) and which may be
touched simultaneously, care should be taken to provide a common earth
reference for all equipment connected to the drive.

Important: I/O terminals labeled “(–)” or “Common” are not referenced to

earth ground and are designed to greatly reduce common mode
interference. Grounding these terminals can cause signal noise.

ATTENTION: Hazard of personal injury or equipment damage

! exists when using bipolar input sources. Noise and drift in
sensitive input circuits can cause unpredictable changes in motor
speed and direction. Use speed command parameters to help
reduce input source sensitivity.

I/O Terminal Blocks

Table 22 I/O Terminal Block Specifications

Wire Size Range Torque Strip
Name Maximum Minimum Maximum Recommended Length
753 Control Module TB2 2.5 mm2 0.3 mm2 0.25 N•m 0.2 N•m 6 mm
(14 AWG) (28 AWG) (2.2 lb•in) (1.8 lb•in) (0.24 in.)
753 Control Module TB1 and 2.5 mm2 0.3 mm2 0.25 N•m 0.2 N•m 6 mm
TB3 (14 AWG) (28 AWG) (2.2 lb•in) (1.8 lb•in) (0.24 in.)
755 Control Module TB1 2.5 mm2 0.3 mm2 0.25 N•m 0.2 N•m 6 mm
(14 AWG) (28 AWG) (2.2 lb•in) (1.8 lb•in) (0.24 in.)
755 I/O Module TB1 2.5 mm2 0.3 mm2 0.25 N•m 0.2 N•m 6 mm
(14 AWG) (28 AWG) (2.2 lb•in) (1.8 lb•in) (0.24 in.)
755 I/O Module TB2 4.0 mm2 0.25 mm2 0.5 N•m 0.4 N•m 7 mm
(12 AWG) (24 AWG) (4.4 lb•in) (3.5 lb•in) (0.28 in.)
Safe Torque Off 0.8 mm2 0.3 mm2 N/A 10 mm
(18 AWG) (28 AWG) (0.39 in.)
Single Incremental Encoder 0.8 mm2 0.3 mm2 N/A 10 mm
(18 AWG) (28 AWG) (0.39 in.)
Safe Speed Monitor TB1 and 2.5 mm2 0.25 mm2 0.25 N•m 0.2 N•m 6 mm
TB2 (14 AWG) (24 AWG) (2.2 lb•in) (1.8 lb•in) (0.24 in.)
Dual Incremental Encoder 0.8 mm2 0.3 mm2 N/A 10 mm
(18 AWG) (28 AWG) (0.39 in.)
Universal Feedback Module 0.8 mm2 0.3 mm2 N/A 10 mm
(18 AWG) (28 AWG) (0.39 in.)
Auxiliary Power Supply TB1 2.5 mm2 0.3 mm2 0.25 N•m 0.2 N•m 6 mm
(14 AWG) (28 AWG) (2.2 lb•in) (1.8 lb•in) (0.24 in.)

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Access Drive Control Pod

1. Remove drive cover

Frames 2…5

– Squeeze locking tabs and pull out bottom of cover.

– Pull cover down and away from the chassis.

Frames 6…7

– Loosen door screws.

– Gently pry the door open to remove.

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2. Lift the Human Interface Module (HIM) cradle (All Frames).

– Loosen the retention screw.

– Lift the cradle until the latch engages.

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PowerFlex 753 Main Control Board

➊
➋

➌
➍
➎
➏
➐

Table 23 753 Main Control Board Details

No. Name Description
➊ HIM Connector DPI Port 1 (HIM Cradle) connection.
➋ Fan Connector Power supply for internal cooling fan (Frames 2 & 3).
➌ Battery Receptacle User installed CR1220 lithium coin cell battery provides
power to the Real Time Clock (Optional, not supplied).
➍ Jumper J1 ENABLE Hardware enable jumper. Removed when a hardware enable
configuration is utilized.
➎ Jumper J2 SAFETY Safety enable jumper. Removed when safety option is
installed.
➏ Jumper J4 Input Mode Input mode jumper. Select voltage mode or current mode.
➐ TB1 I/O terminal block.
➑ DPI Port 2 Cable connection for handheld and remote HIM options.
➒ TB3 Digital input power terminal block.
➓ TB2 Relay terminal block.

Table 24 J4 Input Mode Jumper

Jumper Position Voltage Mode Current Mode

31 31
J4 J4
42 42

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Table 25 TB1 Terminal Designations

Related
Terminal Name Description Param
Ao0– Analog Out 0 (–) Bipolar, ±10V, 11 bit & sign, 2 k ohm
Ao0+ Analog Out 0 (+) minimum load.
4-20 mA, 11 bit & sign, 400 ohm
Ao0-
maximum load.
Ao0+
10VC 10VC 10 Volt Common For (+) 10 Volt references.
+10V
Ai0-
Ai0+ +10V +10 Volt Reference 2k ohm minimum.
Isolated (1), bipolar, differential, ±10V,
Ptc-
Ptc+
To0
Ai0– Analog Input 0 (–)
24VC
+24V Ai0+ Analog Input 0 (+) 11 bit & sign, 88k ohm input
Di C
Di 1 impedance.
Di 2
Ptc– Motor PTC (–) Motor protection device
Ptc+ Motor PTC (+) (Positive Temperature Coefficient).
T0 Transistor Output 0 Open drain output, 48V DC, 250 mA
maximum load.
24VC 24 Volt Common Drive supplied logic input power.
+24V +24 Volt DC 150 mA maximum
Di C Digital Input Common 24V DC - Opto isolated
Di 1 Digital Input 1 Low State: less than 5V DC
Di 2 Digital Input 2 High State: greater than 20V DC
(1) Differential Isolation - External source must be maintained at less than 160V with respect to PE. Input provides
high common mode immunity.

Note: 753 Main Control Board I/O TB1 wiring examples begin on page 69.

Table 26 TB2 Terminal Designations

Fixed I/O Terminal Name Description
R0NC Relay 0 N.C. Output Relay 0 normally closed contact.
R0NC
R0C Relay 0 Common Output Relay 0 common
R0C R0NO Relay 0 N.O. Output Relay 0 normally open contact.
R0NO

Table 27 TB3 Terminal Designations

Power Block Terminal Name Description
Di 0dc Digital Input 120V AC Connections for DC power supply.
Di 0dc
Di C
Di C Digital Input Common Digital input common
Di 0ac
Di 0ac Digital Input 24V DC Connections for AC power supply.

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PowerFlex 755 Main Control Board

➊
➋

➎
➏

➐
➑

Table 28 Control Board Details

No. Name Description
➊ HIM Connector DPI Port 1 (HIM Cradle) connection.
➋ Fan Connector Power supply for internal cooling fan (Frames 2 & 3).
➌ Battery Receptacle User installed CR1220 lithium coin cell battery provides
power to the Real Time Clock (Optional, not supplied).
➍ DPI Port 2 Cable connection for handheld and remote HIM options.
➎ Embedded EtherNet/IP(1) Rotary switches for setting lowest octet of EtherNet address
Address Selectors (forces address to 192.168.1.xxx). Refer to the User Manual,
publication 750-UM001 for instructions on setting the IP
address.
➏ Embedded EtherNet/IP(1) Network cable connection.
Connector
➐ Jumper J2 SAFETY Safety enable jumper. Removed when safety option is
installed.
➑ Jumper J1 ENABLE Hardware enable jumper. Removed when a hardware enable
configuration is utilized.
➒ TB1 I/O terminal block.
(1) Refer to the PowerFlex 755 Drive Embedded EtherNet/IP Adapter User Manual, publication 750COM-UM001.

Table 29 TB1 I/O Terminal Designations

Fixed I/O Terminal Name Description
Di 0ac Digital Input 120V AC Connections for AC power supply.
Di 0ac
Di C Digital Input Common Digital input common
Di C Di 0dc Digital Input 24V DC Connections for DC power supply.
Di 0dc

+24V
+24V +24 Volt Power Connections for drive supplied 24V power.
24VC 24VC 24 Volt Common

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Hardware Enable Circuitry

The main control module has one digital input that can be used as a general
purpose programmable input, or by removal of a jumper, configured as a
dedicated hardware enable, which is unaffected by parameter settings. To
configure the input as a dedicated hardware enable, complete the following
steps.

1. Access the control pod as described beginning on page 59.

2. Locate and remove Jumper J1 ENABLE on the Main Control Board (see
diagram).

PowerFlex 753 - J1 Jumper Location

J1

PowerFlex 755 - J1 Jumper Location

J1

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 65

Safety Enable Circuitry

The drive ships with the safety enable jumper (J2 SAFETY) installed. This
jumper must be removed when using the safe torque off or speed monitoring
safety options.

Important: Failure to remove the jumper will cause the drive to fault when
a start command is issued.

PowerFlex 753 - J2 Jumper Location

J2

PowerFlex 755 - J2 Jumper Location

J2

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Option Module Installation

Compatible port locations may be restricted for each module. An

icon with position number(s) is provided to indicate which option
module ports are compatible. For example, the icon to the right
indicates that the option module is only compatible with port 4.

ATTENTION: Hazard of equipment damage exists if an option

! module is installed or removed while the drive is powered. To
avoid damaging the drive, verify that the voltage on the bus
capacitors has discharged completely and all control power is
removed before performing any work on the drive. Check the DC
bus voltage at the Power Terminal Block by measuring between
the +DC and -DC terminals (refer to Figure 25 and Figure 26 for
location), between the +DC terminal and chassis, and between the
-DC terminal and the chassis. The voltage must be zero for all
three measurements.

To install an option module:

1. Firmly press the module edge connector into the desired port.

2. Tighten the top and bottom retaining screws.

– Recommended torque = 0.45 N•m (4.0 lb•in)
– Recommended screwdriver = T15 Hexalobular

Important: Do not over-tighten retaining screws.

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I/O Module
Table 30 Input Mode Jumpers
Jumper
Position Voltage Mode Current Mode
20-750-2262C-2R
20-750-2262D-2R
Ai1 Ai1
20-750-2263C-1R2T
Ai0 Ai0

Table 31 TB1 Terminal Designations

Related
Terminal Name Description Param
Sh Shield Terminating point for wire shields
Sh when an EMC plate or conduit box is
not installed.
Ptc– Motor PTC (–) Motor protection device (Positive 40
Ptc+ Motor PTC (+) Temperature Coefficient).
Ao0– Analog Out 0 (–) Bipolar, ±10V, 11 bit & sign, 2 k ohm 75
Ao0+ Analog Out 0 (+) minimum load.
Sh
Sh
Ao1– Analog Out 1 (–) 4-20 mA, 11 bit & sign, 400 ohm 85
PTC–
PTC+ maximum load.
Ao0–
Ao0+
Ao1+ Analog Out 1 (+)
Ao1–
Ao1+
–10V
–10V –10 Volt Reference 2k ohm minimum.
10VC
+10V 10VC 10 Volt Common For (–) and (+) 10 Volt references.
Ai0–
Ai0+
Ai1– +10V +10 Volt Reference 2k ohm minimum.
Isolated (2), bipolar, differential, ±10V, 50, 70
Ai1+
24VC
+24V
Ai0– Analog Input 0 (–)
DiC
Di0 Ai0+ Analog Input 0 (+) 11 bit & sign, 88k ohm input
Di1
Di2
Ai1– Analog Input 1 (–) impedance. 60, 70
Di3
Di4
Di5
Ai1+ Analog Input 1 (+)
24VC 24 Volt Common Drive supplied logic input power.
+24V +24 Volt DC 200 mA max.
Di C Digital Input Common Common for Digital Inputs 0…5
Di 0 Digital Input 0 (1) 24V DC - Opto isolated 1
Di 1 Digital Input 1 (1) Low State: less than 5V DC
Di 2 Digital Input 2 (1) High State: greater than 20V DC 11.2
mA DC
Di 3 Digital Input 3 (1) 115V AC, 50/60 Hz - Opto isolated
Di 4 Digital Input 4 (1) Low State: less than 30V AC
Di 5 Digital Input 5 (1) High State: greater than 100V AC
(1) Digital Inputs are either 24 Volts DC (2262C) or 115 Volts AC (2262D) based on module catalog number.
Ensure applied voltage is correct for I/O module.
(2) Differential Isolation - External source must be maintained at less than 160V with respect to PE. Input provides
high common mode immunity.

Table 32 TB2 Terminal Designations (2 Relay Outputs: 2R))

Related
Relay Out Terminal Name Description Param
R0NO Relay 0 N.O. Relay contact output 10
R0NO R0C Relay 0 Common Rating: 240V AC or 24V DC = 2 A max.
R0C

R0NC R0NC Relay 0 N.C. Inductive/Resistive

R1NO

R1C R1NO Relay 1 N.O. 20

R1NC
R1C Relay 1 Common
R1NC Relay 1 N.C.

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Table 33 TB2 Terminal Designations (1 Relay and 2 Transistor Outputs: IR2T)

Related
Relay Out Terminal Name Description Param
R0NO Relay 0 N.O. Relay contact output 10
R0NO R0C Relay 0 Common Rating: 240V AC or 24V DC = 2 A max.
R0C

R0NC R0NC Relay 0 N.C. Inductive/Resistive

T0

TC T0 Transistor Output 0 Transistor output 20

T1
TC Transistor Output Rating: 24V DC = 1 A max.
Common Resistive
T1 Transistor Output 1 30

Parameter Access

Refer to Select A Device on page 96 for instructions on how to access

parameters on an option module.

Table 34 I/O Module Parameter List By Number

Number Parameter Name Group Number Parameter Name Group
1 Dig In Sts Digital Inputs 56 Anlg In0 Filt BW Analog Inputs
2 Dig In Filt Mask(1) Digital Inputs 60 Anlg In1 Value Analog Inputs
3 Dig In Filt(1) Digital Inputs 61 Anlg In1 Hi Analog Inputs
5 Dig Out Sts Digital Outputs 62 Anlg In1 Lo Analog Inputs
6 Dig Out Invert Digital Outputs 63 Anlg In1 LssActn Analog Inputs
7 Dig Out Setpoint Digital Outputs 64 Anlg In1 Raw Val Analog Inputs
10 RO0 Sel Digital Outputs 65 Anlg In1 Filt Gn Analog Inputs
11 RO0 Level Sel Digital Outputs 66 Anlg In1 Filt BW Analog Inputs
12 RO0 Level Digital Outputs 70 Anlg Out Type Analog Outputs
13 RO0 Level CmpSts Digital Outputs 71 Anlg Out Abs Analog Outputs
14 RO0 On Time Digital Outputs 75 Anlg Out0 Sel Analog Outputs
15 RO0 Off Time Digital Outputs 76 Anlg Out0 Stpt Analog Outputs
20 RO1 Sel(2) Digital Outputs 77 Anlg Out0 Data Analog Outputs
TO0 Sel(3) Digital Outputs 78 Anlg Out0 DataHi Analog Outputs
21 RO1 Level Sel(2) Digital Outputs 79 Anlg Out0 DataLo Analog Outputs
TO0 Level Sel(3) Digital Outputs 80 Anlg Out0 Hi Analog Outputs
22 RO1 Level(2) Digital Outputs 81 Anlg Out0 Lo Analog Outputs
TO0 Level(3) Digital Outputs 82 Anlg Out0 Val Analog Outputs
23 RO1 Level CmpSts(2) Digital Outputs 85 Anlg Out1 Sel Analog Outputs
TO0 Level CmpSts(3) Digital Outputs 86 Anlg Out1 Stpt Analog Outputs
24 RO1 On Time(2) Digital Outputs 87 Anlg Out1 Data Analog Outputs
TO0 On Time(3) Digital Outputs 88 Anlg Out1 DataHi Analog Outputs
25 RO1 Off Time(2) Digital Outputs 89 Anlg Out1 DataLo Analog Outputs
TO0 Off Time(3) Digital Outputs 90 Anlg Out1 Hi Analog Outputs
30 TO1 Sel(3) Digital Outputs 91 Anlg Out1 Lo Analog Outputs
31 TO1 Level Sel(3) Digital Outputs 92 Anlg Out1 Val Analog Outputs
32 TO1 Level(3) Digital Outputs 99 PredMaint Sts Predictive Main
33 TO1 Level CmpSts(3) Digital Outputs 100 RO0 Load Type Predictive Main
34 TO1 On Time(3) Digital Outputs 101 RO0 Load Amps Predictive Main
35 TO1 Off Time(3) Digital Outputs 102 RO0 TotalLife Predictive Main
40 PTC Cfg Motor PTC 103 RO0 ElapsedLife Predictive Main
41 PTC Sts Motor PTC 104 RO0 RemainLife Predictive Main
42 PTC Raw Value Motor PTC 105 RO0 LifeEvntLvl Predictive Main
45 Anlg In Type Analog Inputs 106 RO0 LifeEvntActn Predictive Main
46 Anlg In Sqrt Analog Inputs 110 RO1 Load Type(2) Predictive Main
47 Anlg In Loss Sts Analog Inputs 111 RO1 Load Amps(2) Predictive Main
50 Anlg In0 Value Analog Inputs 112 RO1 TotalLife(2) Predictive Main

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Number Parameter Name Group Number Parameter Name Group

51 Anlg In0 Hi Analog Inputs 113 RO1 ElapsedLife(2) Predictive Main
52 Anlg In0 Lo Analog Inputs 114 RO1 RemainLife(2) Predictive Main
53 Anlg In0 LssActn Analog Inputs 115 RO1 LifeEvntLvl(2) Predictive Main
54 Anlg In0 Raw Val Analog Inputs 116 RO1 LifeEvntActn(2) Predictive Main
55 Anlg In0 Filt Gn Analog Inputs
(1) Parameter applies to models C-2R and C-1R2T only.
(2) Parameter applies to models C-2R and D-2R only.
(3) Parameter applies to model C-1R2T only.

I/O Wiring Examples

753 Main Control Board TB1 Wiring Examples

Input/Output Connection Example Required Parameter Changes
Potentiometer Unipolar • Set Direction Mode
Speed Reference Port 0: P308 [Direction Mode] = 0 “Unipolar”
10k Ohm Pot. 10VC • Set Selection
Recommended +10V Port 0: P545 [Spd Ref A Sel] = Port 0: P260 [Anlg In0 Value]
Ai0–
(2k Ohm Minimum) Ai0+ • Adjust Scaling
Port 0: P261 [Anlg In0 Hi] = 10 Volt
Port 0: P262 [Anlg In0 Lo] = 0 Volt
Port 0: P547 [Spd Ref A AnlgHi] = 60 Hz
Port 0: P548 [Spd Ref A AnlgLo] = 0 Hz
• View Results
Port 0: P260 [Anlg In0 Value]
Port 0: P592 [Selected Spd Ref]
Analog Input Bipolar • Set Direction Mode
Speed Reference Port 0: P308 [Direction Mode] = 1 “Bipolar”
±10V Input Common Ai0– • Set Selection
+ Ai0+
Port 0: P545 [Spd Ref A Sel] = Port 0: P260 [Anlg In0 Value]
• Adjust Scaling
Port 0: P261 [Anlg In0 Hi] = +10 Volt
Port 0: P262 [Anlg In0 Lo] = -10 Volt
Port 0: P547 [Spd Ref A AnlgHi] = +60 Hz
Port 0: P548 [Spd Ref A AnlgLo] = -60 Hz
• View Results
Port 0: P260 [Anlg In0 Value]
Port 0: P592 [Selected Spd Ref]
Analog Voltage Input • Set Direction Mode
Unipolar Speed Port 0: P308 [Direction Mode] = 0 “Unipolar”
Common Ai0–
Reference + Ai0+ • Set Selection
0 to +10V Input Port 0: P545 [Spd Ref A Sel] = Port 0: P260 [Anlg In0 Value]
• Adjust Scaling
Port 0: P261 [Anlg In0 Hi] = 10 Volt
Port 0: P262 [Anlg In0 Lo] = 0 Volt
Port 0: P547 [Spd Ref A AnlgHi] = 60 Hz
Port 0: P548 [Spd Ref A AnlgLo] = 0 Hz
31 • View Results
J4 Port 0: P260 [Anlg In0 Value]
42 Port 0: P592 [Selected Spd Ref]

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Input/Output Connection Example Required Parameter Changes

Analog Current Input • Set Direction Mode
Unipolar Speed Port 0: P308 [Direction Mode] = 0 “Unipolar”
Reference Common Ai0–
+ Ai0+ • Set Selection
0-20 mA Input Port 0: P545 [Spd Ref A Sel] = Port 0: P260 [Anlg In0 Value]
• Adjust Scaling
Port 0: P261 [Anlg In0 Hi] = 20 mA
Port 0: P262 [Anlg In0 Lo] = 0 mA
Port 0: P547 [Spd Ref A AnlgHi] = 60 Hz
Port 0: P548 [Spd Ref A AnlgLo] = 0 Hz
31 • View Results
J4 Port 0: P260 [Anlg In0 Value]
42 Port 0: P592 [Selected Spd Ref]

HW Input PTC • Configuration

PTC Nominal = 1.8 k Ohm Port 0: P250 [PTC Cfg] = 0 “Ignore,” 1 “Alarm,” 2 “Flt Minor,”
PTC Trip = 3.1k Ohm 1.8k Ptc– 3 “FltCoastStop,” 4 “Flt RampStop,” or 5 “Flt CL Stop”
PTC
PTC Reset = 2.2 k Ohm Ptc+
• View Results
Port 0: P251 [PTC Status]

ATTENTION: To avoid an electric shock hazard, the

! connection of the motor temperature sensor requires double or
reinforced insulation between motor live parts and the PTC.
Analog Voltage Output • Configuration
±10V, 0…20 mA Bipolar Port 0: P270 [Anlg Out Type], bit 0 = 0
+10V Unipolar • Set Selection
+ –
Ao0– Port 0: P275 [Anlg Out0 Sel] = Port 0: P3 [Mtr Vel Fdbk]
Ao0+
• Adjust Scaling
Port 0: P278 [Anlg Out0 DataHi] = 60 Hz
Port 0: P279 [Anlg Out0 DataLo] = 0 Hz
Port 0: P280 [Anlg Out0 Hi] =10V/20 mA
Port 0: P281 [Anlg Out0 Lo] = 0V/0 mA
• View Results
Port 0: P277 [Anlg Out0 Data]
Port 0: P282 [Anlg Out0 Val]
2-Wire Control • Set Direction Mode
Non-Reversing Port 0: P308 [Direction Mode] = 2 “Rev Disable”
24V DC internal supply Stop-Run 24VC • Configuration
+24V
Di C Port 0: P150 [Digital In Cfg] = 1 “Run Level”
Di 1
• Set Selection
Port 0: P163 [DI Run] = Port 0: P220 [Digital In Sts], bit 1 = Digital In 1
• View Results
Port 0: P220 [Digital In Sts]
Port 0: P935 [Drive Status 1]
2-Wire Control • Set Direction Mode
Reversing +24V Common Port 0: P308 [Direction Mode] = 0 “Unipolar”
External supply • Configuration
Run Fwd Di C Port 0: P150 [Digital In Cfg] = 1 “Run Level”
Di 1
Run Rev Di 2 • Set Selection
Port 0: P164 [DI Run Forward] = Port 0: P220 [Digital In Sts], bit 1 = Digital
In 1
Port 0: P165 [DI Run Reverse] = Port 0: P220 [Digital In Sts], bit 2 = Digital
In 2
• View Results
Port 0: P220 [Digital In Sts]
Port 0: P935 [Drive Status 1]

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Input/Output Connection Example Required Parameter Changes

3-Wire Control • Set Selection
Internal supply Port 0: P158 [DI Stop] = Port 0: P220 [Digital In Sts], bit 1 = Digital In 1
24VC Port 0: P161 [DI Start] = Port 0: P220 [Digital In Sts], bit 2 = Digital In 2
+24V
Stop Di C • View Results
Di 1
Di 2
Port 0: P220 [Digital In Sts]
Start
Port 0: P935 [Drive Status 1]

3-Wire Control • Set Selection

External supply +24V Common Port 0: P158 [DI Stop] = Port 0: P220 [Digital In Sts], bit 1 = Digital In 1
Port 0: P161 [DI Start] = Port 0: P220 [Digital In Sts], bit 2 = Digital In 2
Stop Di C
Di 1
• View Results
Start
Di 2 Port 0: P220 [Digital In Sts]
Port 0: P935 [Drive Status 1]

Digital Input • Set Selection

PLC Output Module Neutral/ Port 0: P158 [DI Stop] = Port 0: P220 [Digital In Sts], bit 1 = Digital In 1
Common
Port 0: P161 [DI Start] = Port 0: P220 [Digital In Sts], bit 2 = Digital In 2
10k Ohm, 2 Watt
DiC • View Results
Control from Di1
Prog. Controller Di2
Port 0: P220 [Digital In Sts]
Port 0: P935 [Drive Status 1]

Digital Output • Set Selection

Internal supply Port 0: P240 [TO0 Sel] = Port 0: P935 [Drive Status 1], bit 7 = Faulted
T0
• View Results
+24V Port 0: P225 [Dig Out Sts]

Digital Output
External supply
T0
24VC
+24V Common

OR

PLC

T0
5k Ohm 24VC
2 Watt

+24V Common

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750-Series I/O Module TB1 Wiring Examples

Input/Output Connection Example Required Parameter Changes
Potentiometer Unipolar • Set Direction Mode
Speed Reference Port 0: P308 [Direction Mode] = 0 “Unipolar”
10k Ohm Pot. 10VC • Set Selection
Recommended +10V Port 0: P545 [Spd Ref A Sel] = Port X (I/O Module): P50 [Anlg In0 Value]
Ai0–
(2k Ohm Minimum) Ai0+ • Adjust Scaling
Port X (I/O Module): P51 [Anlg In0 Hi] = 10 Volt
Port X (I/O Module): P52 [Anlg In0 Lo] = 0 Volt
Port 0: P547 [Spd Ref A AnlgHi] = 60 Hz
Port 0: P548 [Spd Ref A AnlgLo] = 0 Hz
• View Results
Port X (I/O Module): P50 [Anlg In0 Value]
Port 0: P592 [Selected Spd Ref]
Joystick Bipolar Speed • Set Direction Mode
Reference Port 0: P308 [Direction Mode] = 1 “Bipolar”
±10V Input • Set Selection
–10V
10VC
Port 0: P545 [Spd Ref A Sel] = Port X (I/O Module): P50 [Anlg In0 Value]
+10V • Adjust Scaling
Ai0–
Ai0+ Port X (I/O Module): P51 [Anlg In0 Hi] = +10 Volt
Port X (I/O Module): P52 [Anlg In0 Lo] = -10 Volt
Port 0: P547 [Spd Ref A AnlgHi] = +60 Hz
Port 0: P548 [Spd Ref A AnlgLo] = -60 Hz
• View Results
Port X (I/O Module): P50 [Anlg In0 Value]
Port 0: P592 [Selected Spd Ref]
Analog Input Bipolar • Set Direction Mode
Speed Reference Port 0: P308 [Direction Mode] = 1 “Bipolar”
±10V Input Common Ai0– • Set Selection
+ Ai0+
Port 0: P545 [Spd Ref A Sel] = Port X (I/O Module): P50 [Anlg In0 Value]
• Adjust Scaling
Port X (I/O Module): P51 [Anlg In0 Hi] = +10 Volt
Port X (I/O Module): P52 [Anlg In0 Lo] = -10 Volt
Port 0: P547 [Spd Ref A AnlgHi] = +60 Hz
Port 0: P548 [Spd Ref A AnlgLo] = -60 Hz
• View Results
Port X (I/O Module): P50 [Anlg In0 Value]
Port 0: P592 [Selected Spd Ref]
Analog Voltage Input • Set Direction Mode
Unipolar Speed Port 0: P308 [Direction Mode] = 0 “Unipolar”
Common Ai0–
Reference + Ai0+ • Set Selection
0 to +10V Input Port 0: P545 [Spd Ref A Sel] = Port X (I/O Module): P50 [Anlg In0 Value]
• Adjust Scaling
Port X (I/O Module): P51 [Anlg In1 Hi] = 10 Volt
Port X (I/O Module): P52 [Anlg In1 Lo] = 0 Volt
Ai1 Port 0: P547 [Spd Ref A AnlgHi] = 60 Hz
Port 0: P548 [Spd Ref A AnlgLo] = 0 Hz
Ai0
• View Results
Port X (I/O Module): P50 [Anlg In0 Value]
Port 0: P592 [Selected Spd Ref]
Analog Current Input • Set Direction Mode
Unipolar Speed Port 0: P308 [Direction Mode] = 0 “Unipolar”
Reference Common Ai0–
+ Ai0+ • Set Selection
0-20 mA Input Port 0: P545 [Spd Ref A Sel] = Port X (I/O Module): P50 [Anlg In0 Value]
• Adjust Scaling
Port X (I/O Module): P51 [Anlg In0 Hi] = 20 mA
Port X (I/O Module): P52 [Anlg In0 Lo] = 0 mA
Ai1 Port 0: P547 [Spd Ref A AnlgHi] = 60 Hz
Ai0 Port 0: P548 [Spd Ref A AnlgLo] = 0 Hz
• View Results
Port X (I/O Module): P50 [Anlg In0 Value]
Port 0: P592 [Selected Spd Ref]

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Input/Output Connection Example Required Parameter Changes

HW Input PTC • Configuration
PTC Nominal = 1.8 k Ohm Port X (I/O Module): P40 [PTC Cfg] = 0 “Ignore,” 1 “Alarm,” 2 “Flt Minor,”
PTC Trip = 3.1k Ohm 1.8k Ptc– 3 “Flt CoastStop,” 4 “Flt RampStop,” or 5 “Flt CL Stop”
PTC
PTC Reset = 2.2 kOhm Ptc+
• View Results
Port X (I/O Module): P41 [PTC Sts]
Port X (I/O Module): P42 [PTC Raw Value]

ATTENTION: To avoid an electric shock hazard, the

! connection of the motor temperature sensor requires double or
reinforced insulation between motor live parts and the PTC.
Analog Voltage Output • Configuration
±10V, 0…20 mA Bipolar Port X (I/O Module): P70 [Anlg Out Type], bit 0 = 0
+10V Unipolar • Set Selection
+ –
Ao0– Port X (I/O Module): P75 [Anlg Out0 Sel] = Port 0: P3 [Mtr Vel Fdbk]
Ao0+
• Adjust Scaling
Port X (I/O Module): P78 [Anlg Out0 DataHi] = 60 Hz
Port X (I/O Module): P79 [Anlg Out0 DataLo] = 0 Hz
Port X (I/O Module): P80 [Anlg Out0 Hi] =10V/20 mA
Port X (I/O Module): P81 [Anlg Out0 Lo] = 0V/0 mA
• View Results
Port X (I/O Module): P77 [Anlg Out0 Data]
Port X (I/O Module): P82 [Anlg Out0 Val]
2-Wire Control • Set Direction Mode
Non-Reversing Port 0: P308 [Direction Mode] = 2 “Rev Disable”
24V DC internal supply Stop-Run 24VC • Configuration
+24V
Di C Port 0: P150 [Digital In Cfg] = 1 “Run Level”
Di 0
• Set Selection
Port 0: P163 [DI Run] = Port X (I/O Module): P1 [Dig In Sts], bit 0 = Input 0
• View Results
Port X (I/O Module): P1 [Dig In Sts]
Port 0: P935 [Drive Status 1]
2-Wire Control • Set Direction Mode
Reversing +24V Common Port 0: P308 [Direction Mode] = 0 “Unipolar”
External supply • Configuration
Run Fwd Di C Port 0: P150 [Digital In Cfg] = 1 “Run Level”
Di 0
Run Rev Di 1 • Set Selection
Port 0: P164 [DI Run Forward] = Port X (I/O Module): P1 [Dig In Sts], bit 0 =
Input 0
Port 0: P165 [DI Run Reverse] = Port X (I/O Module): P1 [Dig In Sts], bit 1 =
Input 1
• View Results
Port X (I/O Module): P1 [Dig In Sts]
Port 0: P935 [Drive Status 1]
3-Wire Control • Set Selection
Internal supply Port 0: P158 [DI Stop] = Port X (I/O Module): P1 [Dig In Sts], bit 0 = Input 0
24VC Port 0: P161 [DI Start] = Port X (I/O Module): P1 [Dig In Sts], bit 1 = Input 1
+24V
Stop Di C • View Results
Di 0
Di 1
Port X (I/O Module): P1 [Dig In Sts]
Start
Port 0: P935 [Drive Status 1]

3-Wire Control • Set Selection

External supply +24V Common Port 0: P158 [DI Stop] = Port X (I/O Module): P1 [Dig In Sts], bit 0 = Input 0
Port 0: P161 [DI Start] = Port X (I/O Module): P1 [Dig In Sts], bit 1 = Input 1
Stop Di C
Di 0
• View Results
Start
Di 1 Port X (I/O Module): P1 [Dig In Sts]
Port 0: P935 [Drive Status 1]

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Input/Output Connection Example Required Parameter Changes

Digital Input • Set Selection
PLC Output Module Neutral/ Port 0: P158 [DI Stop] = Port X (I/O Module): P1 [Dig In Sts], bit 0 = Input 0
Common
Port 0: P161 [DI Start] = Port X (I/O Module): P1 [Dig In Sts], bit 1 = Input 1
10k Ohm, 2 Watt
DiC • View Results
Control from Di0
Prog. Controller Di1
Port X (I/O Module): P1 [Dig In Sts]
Port 0: P935 [Drive Status 1]

Digital Output • Set Selection

Internal supply Port X (I/O Module): P20 [TO0 Sel] = Port 0: P935 [Drive Status 1], bit 7 =
24VC Faulted
+24V
• View Results
Port X (I/O Module): P5 [Dig Out Sts]

T0
TC
T1

Digital Output
External supply

T0
TC
T1
+24V Common

OR

PLC

T0
5k Ohm TC
2 Watt T1
+24V Common

Relay Wiring Examples

Input/Output Connection Example Required Parameter Changes
Relay Output 753 Main Control Board • Set Selection
External supply Port 0: P230 [RO0 Sel] = Port 0: P935 [Drive Status 1], bit 7 = Faulted
R0NC
• View Results
R0C
R0NO Port 0: P225 [Dig Out Sts]
Power
Source

750-Series I/O Module • Set Selection

Port X (I/O Module): P10 [RO0 Sel] = Port 0: P935 [Drive Status 1], bit 7 =
Faulted
• View Results
R1NO Port X (I/O Module): P5 [Dig Out Sts]
R1C
R1NC

or R0NO
R0C
R0NC
Power
Source

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Safe Torque Off Option Module

The safe torque off option is just one component in a safety control system.
Components in the system must be chosen and applied appropriately to
achieve the desired level of operational safety. For detailed information on
applying this option, refer to the PowerFlex 750-Series Safe Torque Off
User Manual, publication 750-UM002.

Table 35 TB2 Terminal Designations

Terminal Name Description
20-750-S
SP+ +24 Volt Safety Power User-supplied 24 volt power.
SP+ SP-
SE+ SE- 45 mA typical
SP- Safety Power Common
Sd Sd
SE+ +24 Volt Safety Enable User-supplied 24 volt power.
25 mA typical
SE- Safety Enable Common
Sd Shield Terminating point for wire shields when an
EMC plate or conduit box is not installed.
Sd Shield

Safety Input Connection Example

Power Supply
Common SP-
+24V SP+
SE- Common
SE+ +24V
Sd Sd

Installation Notes

1. Ensure the safety enable jumper (J2 SAFETY) is removed.

2. Ensure the hardware enable jumper (J1 ENABLE) is installed. If not
installed, the drive will fault when a start command is issued.

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Safe Speed Monitor Option Module

The Safe Speed Monitor option is just one component in a safety control
system. Components in the system must be chosen and applied
appropriately to achieve the desired level of operational safety. For detailed
information on applying this option, refer to the Safe Speed Monitor Option
Module for PowerFlex 750-Series AC Drives Safety Reference Manual,
publication 750-RM001.

Table 36 TB1 Terminal Designations

Terminal Name Signal Name Description
20-750-S1
S11 Pto0 TEST_OUT_0 Pulse test source for safety inputs.
S11
S11
S11
S11
S11
S21
S21 S21 Pto1 TEST_OUT_1 Pulse test source for safety inputs.
S21

S21
S21

Table 37 TB2 Terminal Designations

Related
Terminal Name Description Param
S34 Res0 Reset
52 Dco1 Door Control Output. 74
51 Dco0 Enables pulse testing.
78 Slo1 Safe Limited Speed Output. 73
68 Slo0 Enables pulse testing.
44 Sso1 Safe Stop Output. 72
34 Sso0 Enables pulse testing.
X42 Lmi1 Lock Monitoring Input 60
X32 Lmi0
S34
52
S42 Dmi1 Door Monitoring Input 58
51
78
68
S32 Dmi0
44
34 S62 Sli1 Safe Limited Speed Input 52
X42
X32
S42
S52 Sli0
20-750-S1 20-750-DENC-1 S32
S62 S82 Esm1 Enabling Switch Monitoring Input 54
S52
S82
S72 S72 Esm0
S22
S12
A2 S22 Ssi1 Safe Stop Input 44
A1
S12 Ssi0
A2 24VC Customer supplied 24V DC. Module is
A1 +24V not functional without these
connections.

Installation Notes

1. Ensure the safety enable jumper (J2 SAFETY) is removed.

2. Ensure the hardware enable jumper (J1 ENABLE) is installed. If not

installed, the drive will fault when a start command is issued.

Important: When the Safe Speed Monitor option is used with the Dual
Incremental Encoder option, both modules must be installed on
the same backplane (ports 6, 5, 4).

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Table 38 Safe Speed Monitor Parameter List By Number

Number Parameter Name Group Number Parameter Name Group
1 Password Security 44 Safe Stop Input Stop
5 Lock State Security 45 Safe Stop Type Stop
6 Operating Mode Security 46 Stop Mon Delay Stop
7 Reset Defaults Security 47 Max Stop Time Stop
10 Signature ID Security 48 Standstill Speed Stop
13 New Password Security 49 Standstill Pos Stop
17 Password Command Security 50 Decel Ref Speed Stop
18 Security Code Security 51 Stop Decel Tol Stop
19 Vendor Password Security 52 Lim Speed Input Limited Speed
20 Cascaded Config General 53 LimSpd Mon Delay Limited Speed
21 Safety Mode General 54 Enable SW Input Limited Speed
22 Reset Type General 55 Safe Speed Limit Limited Speed
24 OverSpd Response General 56 Speed Hysteresis Limited Speed
27 Fbk Mode Feedback 57 Door Out Type Door Control
28 Fbk 1 Type Feedback 58 DM Input Door Control
29 Fbk 1 Units Feedback 59 Lock Mon Enable Door Control
30 Fbk 1 Polarity Feedback 60 Lock Mon Input Door Control
31 Fbk 1 Resolution Feedback 61 Max Speed Enable Max Speed
32 Fbk 1 Volt Mon Feedback 62 Safe Max Speed Max Speed
33 Fbk 1 Speed Feedback 63 Max Spd Stop Typ Max Speed
34 Fbk 2 Units Feedback 64 Max Accel Enable Max Speed
35 Fbk 2 Polarity Feedback 65 Safe Accel Limit Max Speed
36 Fbk 2 Resolution Feedback 66 Max Acc Stop Typ Max Speed
37 Fbk 2 Volt Mon Feedback 67 Fault Status Faults
38 Fbk 2 Speed Feedback 68 Guard Status Faults
39 Fbk Speed Ratio Feedback 69 IO Diag Status Faults
40 Fbk Speed Tol Feedback 70 Config Flt Code Security/Faults
41 Fbk Pos Tol Feedback 72 SS Out Mode General
42 Direction Mon Feedback 73 SLS Out Mode General
43 Direction Tol Feedback 74 Door Out Mode Door Control

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Single Incremental Encoder Option Module

Table 39 Single Incremental Encoder Specifications
Consideration Description
20-750-ENC-1 Input Differential or Single Ended operation, Constant Current Sink operation
~10 mA,
5V DC minimum to 15V DC maximum sourcing 10 mA
minimum high state voltage of 3.5V DC
maximum low state voltage of 0.4V DC
Maximum Cable Length 30 m (100 ft) @ 5V, 183 m (600 ft) @ 12V
Maximum Input Frequency 250 kHz

Table 40 TB1 Terminal Designations

Terminal Name Description
Sd Shield Terminating point for wire shields when an
Sd 12
Com 5 EMC plate or conduit box is not installed.
A A- 12 +12 Volt DC Power Power supply for encoder 250 mA.
B B-
Z Z- Com Common +12V and +5V Common
+24 24C 5 +5 Volt DC Power Power supply for encoder 250 mA.
HmC Hm A Encoder A Single channel or quadrature A input.
A- Encoder A (NOT)
B Encoder B Quadrature B input.
B- Encoder B (NOT)
Z Encoder Z Pulse, marker or registration input.
Z- Encoder Z (NOT)
+24 +24 Volt Power source for homing input.
24C Common
HmC Homing Input Common Captures the AB edge counter.
Hm Homing Input

Table 41 Single Incremental Encoder Sample Wiring

I/O Connection Example
Encoder Power by Drive Com
12V DC, 250 mA
OR Sh
5V DC, 250 mA +12 VDC
+5

Separately Powered –
Encoder Com

Sh

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I/O Connection Example

Encoder Signal –
Single-Ended, Dual Channel
Com
Sh
A A-
B B-
Z Z-

Encoder Signal –
Sh
Differential, Dual Channel
A-
A
B-
B
Z-
Z

Homing Signal–
Internal Drive Power

+24V 24VC
HmC Hm

Parameter Access

Refer to Select A Device on page 96 for instructions on how to access an

option parameter set.

Table 42 Single Incremental Encoder Parameter List By Number

Number Parameter Name
1 Encoder Cfg
2 Encoder PPR
3 Fdbk Loss Cfg
4 Encoder Feedback
5 Encoder Status
6 Error Status
7 Phase Loss Count
8 Quad Loss Count

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Dual Incremental Encoder Option Module

Table 43 Dual Incremental Encoder Jumper Settings
Jumper Enabled Position Storage Position
20-750-DENC-1
P3 - Safety Jumper
Enables use with
P3 P3
speed monitoring
safety option
(20-750-S1).

P4 - 12V Jumper
Enables use with 12
volt supply in
“Enabled” position and
5 volt supply in
“Storage” position.
P4 P4

See Important statement

Table 44 Dual Incremental Encoder Specifications
on page 76.
Consideration Description
Input Differential or Single Ended operation, Constant Current Sink operation
~10 mA
5V DC minimum to 15V DC maximum sourcing 10 mA
minimum high state voltage of 3.5V DC
maximum low state voltage of 0.4V DC
Maximum Cable Length 30 m (100 ft) @ 5V, 183 m (600 ft) @ 12V
Maximum Input Frequency 250 kHz

Table 45 Dual Incremental Encoder Terminal Designations

Terminal Name Description
ES +12 or +5 Volt DC Power Power supply for Encoder 0, 250 mA.
EC Common +12V and +5V Encoder 0, common
ES EC 0A Encoder 0: A Single channel or quadrature A input.
0A 0A- 0A- Encoder 0: A (NOT)
0B 0B-
0Z 0Z- 0B Encoder 0: B Quadrature B input.
Sd Sd 0B- Encoder 0: B (NOT)
ES EC
1A 1A- 0Z Encoder 0: Z Pulse, marker or registration input.
1B 1B- 0Z- Encoder 0: Z (NOT)
1Z 1Z-
24 24C Sd Encoder Shield Terminating point for wire shields when an
Hm HmC Sd Encoder Shield EMC plate or conduit box is not installed.
ES +12 or +5 Volt DC Power Power supply for Encoder 1, 250 mA.
EC Common +12V and +5V Encoder 1, common
1A Encoder 1: A Single channel or quadrature A input.
1A- Encoder 1: A (NOT)
1B Encoder 1: B Quadrature B input.
1B- Encoder 1: B (NOT)
1Z Encoder 1: Z Pulse, marker or registration input.
1Z- Encoder 1: Z (NOT)
24 +24 Volt Power source for homing input.
24C Common
Hm Homing Input Captures the AB edge counter.
HmC Homing Input Common

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 81

Table 46 Dual Incremental Encoder Parameter List By Number

Number Parameter Name Group Number Parameter Name Group
1 Enc 0 Cfg Encoder 0 11 Enc 1 Cfg Encoder 1
2 Enc 0 PPR Encoder 0 12 Enc 1 PPR Encoder 1
3 Enc 0 FB Lss Cfg Encoder 0 13 Enc 1 FB Lss Cfg Encoder 1
4 Enc 0 FB Encoder 0 14 Enc 1 FB Encoder 1
5 Enc 0 Sts Encoder 0 15 Enc 1 Sts Encoder 1
6 Enc 0 Error Sts Encoder 0 16 Enc 1 Error Sts Encoder 1
7 Enc 0 PhsLss Cnt Encoder 0 17 Enc 1 PhsLss Cnt Encoder 1
8 Enc 0 QuadLssCnt Encoder 0 18 Enc 1 QuadLssCnt Encoder 1
20 Homing Cfg Homing Cfg
21 Module Sts Module Status

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Universal Feedback Option Module (755 Drives Only)

Table 47 Universal Feedback Option Module LED Indication
LED Name Color State Description
20-750-UFB-1 ➊ Board Unlit Off Not powered.
➊
➋ Green Flashing Initializing, not active.
Communication lost, attempting to reconnect.
Steady Operational, no faults are present.
Red Flashing Module error.
• Check P1 [Module Sts]
Steady Normal operation.
Module is booting.
Fatal module error.
• Cycle power
• Flash update module firmware
• Replace module
Yellow Flashing A type 2 alarm condition exists.
• Check P1 [Module Sts]
Steady A type 1 alarm condition exists.
• Check P1 [Module Sts]
Yellow / Flashing Module is flash updating.
Green Alternately
➋ DPI Unlit Off Not powered. Not communicating.
Green Flashing Module is attempting to communicate with the
DPI host.
Steady • Properly connected and communicating.
• Module is flash updating.
Red Flashing Module is not communicating with the DPI host.
Steady DPI communication failure such as invalid port.
Yellow Flashing Normal operation.
Steady Peripheral is connected to a SCANport product
and does not support a SCANport compatibility
mode.

Table 48 Universal Feedback Option Module DIP Switch Settings (Safety Application)
Safety Channel Selection DIP Switch Settings
Primary Safety Channel
To connect feedback signals to the Primary Safety Channel, set: S1 S2 S3
S1 sliders to ON
S2 sliders to OFF
S3 slider to ON

Secondary Safety Channel

To connect feedback signals to the Secondary Safety Channel, set: S1 S2 S3
S1 sliders to OFF
S2 sliders to ON
S3 slider to ON

Primary and Secondary Safety Channels

To connect feedback signals to both the Primary and Secondary Safety S1 S2 S3
Channels, set:
S1 sliders to ON
S2 sliders to ON
S3 slider to ON

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Table 49 Universal Feedback Incremental AquadB Encoder

Consideration Description
Input Differential or Single Ended operation, Constant Current Sink operation
~10 mA
3.5V DC minimum to 7.5V DC maximum sourcing 10 mA
minimum high state voltage of 3.5V DC
maximum low state voltage of 0.4V DC
Maximum Cable Length 30 m (100 ft) @ 5V, 183 m (600 ft) @ 12V
Maximum Input Frequency 250 kHz

Table 50 TB1 Terminal Designations

Terminal Name Description
-Sn +Sn -Sn Sine (–) Negative Sine signal
-Cs +Cs +Sn Sine (+) Positive Sine signal
IS OS
-Xc +Xc -Cs Cosine (–) Negative Cosine signal
-Xd +Xd +Cs Cosine (+) Positive Cosine signal
-Hf +Hf
5c +5 Is Inner Shield Heidenhain inner shield terminal
12c +12 Os Outer Shield Cable shield terminal
-A A -Xc Channel X Clock (–) Negative clock terminal (Channel X)
-B B
-Z Z +Xc Channel X Clock (+) Positive clock terminal (Channel X)
-Xd Channel X Data (–) Negative data terminal (Channel X)
+Xd Channel X Data (+) Positive data terminal (Channel X)
-Hf Heidenhain Supply Feedback (–) For incremental feedback applications,
+Hf Heidenhain Supply Feedback (+) tie terminal -Hf to 5c and terminal +Hf to
+5 for proper voltage regulation.
5c Common +5V Common
+5 +5 Volt DC Power Power supply for encoder 250 mA
12c Common +12V Common
+12 +12 Volt DC Power Power supply for encoder
(10.5V @ 250 mA)
-A Encoder A (NOT) Single channel or quadrature A input or
A Encoder A encoder output.
-B Encoder B (NOT) Quadrature B input or encoder output.
B Encoder B
-Z Encoder Z (NOT) Pulse, marker or registration input or
Z Encoder Z encoder output.

Table 51 TB2 Terminal Designations

Terminal Name Description
-Hm +Hm -Hm Home Input (–) 12V DC @ 9 mA to 24V DC @ 40 mA
-R0 +R0 +Hm Home Input (+)
-R1 +R1
-YC +YC -R0 Registration Input 0 (–) Positive and negative encoder
-YD +YD +R0 Registration Input 0 (+) registration terminals.
-R1 Registration Input 1 (–) 12V DC @ 9 mA to 24V DC @ 40 mA
+R1 Registration Input 1 (+)
-Yc Channel Y Clock (–) Negative clock terminal (Channel Y)
+Yc Channel Y Clock (+) Positive clock terminal (Channel Y)
-Yd Channel Y Data (–) Negative data terminal (Channel Y)
+Yd Channel Y Data (+) Positive data terminal (Channel Y)

Important: Only one linear feedback device can be connected to the option
module. Wire the device to either Channel X on TB1 or
Channel Y on TB2.

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Table 52 Universal Feedback Option Module Parameter List By Number

Number Parameter Name Group Number Parameter Name Group
1 Module Sts Module 90 Rgsn Arm Registration
2 Module Err Reset Module 91 Rgsn In 0 Filter Registration
5 FB0 Position Feedback 0 92 Rgsn In 1 Filter Registration
6 FB0 Device Sel Feedback 0 93 Rgsn HmIn Filter Registration
7 FB0 Identify Feedback 0 94 Rgsn Sts Registration
8 FB0 Cfg Feedback 0 100 Rgsn Latch1 Cfg Registration
9 FB0 Loss Cfg Feedback 0 101 Rgsn Latch1 Psn Registration
10 FB0 Sts Feedback 0 102 Rgsn Latch1 Time Registration
15 FB0 IncAndSC PPR Feedback 0 103 Rgsn Latch2 Cfg Registration
16 FB0 Inc Cfg Feedback 0 104 Rgsn Latch2 Psn Registration
17 FB0 Inc Sts Feedback 0 105 Rgsn Latch2 Time Registration
20 FB0 SSI Cfg Feedback 0 106 Rgsn Latch3 Cfg Registration
21 FB0 SSI Resol Feedback 0 107 Rgsn Latch3 Psn Registration
22 FB0 SSI Turns Feedback 0 108 Rgsn Latch3 Time Registration
25 FB0 Lin CPR Feedback 0 109 Rgsn Latch4 Cfg Registration
26 FB0 Lin Upd Rate Feedback 0 110 Rgsn Latch4 Psn Registration
27 FB0 LinStahl Sts Feedback 0 111 Rgsn Latch4 Time Registration
35 FB1 Position Feedback 1 112 Rgsn Latch5 Cfg Registration
36 FB1 Device Sel Feedback 1 113 Rgsn Latch5 Psn Registration
37 FB1 Identify Feedback 1 114 Rgsn Latch5 Time Registration
38 FB1 Cfg Feedback 1 115 Rgsn Latch6 Cfg Registration
39 FB1 Loss Cfg Feedback 1 116 Rgsn Latch6 Psn Registration
40 FB1 Sts Feedback 1 117 Rgsn Latch6 Time Registration
45 FB1 IncAndSC PPR Feedback 1 118 Rgsn Latch7 Cfg Registration
46 FB1 Inc Cfg Feedback 1 119 Rgsn Latch7 Psn Registration
47 FB1 Inc Sts Feedback 1 120 Rgsn Latch7 Time Registration
50 FB1 SSI Cfg Feedback 1 121 Rgsn Latch8 Cfg Registration
51 FB1 SSI Resol Feedback 1 122 Rgsn Latch8 Psn Registration
52 FB1 SSI Turns Feedback 1 123 Rgsn Latch8 Time Registration
55 FB1 Lin CPR Feedback 1 124 Rgsn Latch9 Cfg Registration
56 FB1 Lin Upd Rate Feedback 1 125 Rgsn Latch9 Psn Registration
57 FB1 LinStahl Sts Feedback 1 126 Rgsn Latch9 Time Registration
80 Enc Out Sel Encoder Out 127 RgsnLatch10 Cfg Registration
81 Enc Out Mode Encoder Out 128 RgsnLatch10 Psn Registration
82 Enc Out FD PPR Encoder Out 129 RgsnLatch10 Time Registration
83 Enc Out Z Offset Encoder Out
84 Enc Out Z PPR Encoder Out

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Auxiliary Power Supply Option Module

Table 53 TB1 Terminal Designations
20-750-APS Terminal Name Description
AP+
AP+ +24 Volt Auxiliary Power Connections for customer supplied 24V/3A
AP– power supply.
Sh
AP– Auxiliary Power Common
AP+
AP-
Sh
Sh Shield Terminating point for wire shields when an
EMC plate or conduit box is not installed.

Important: The Auxiliary Power Supply option module may be installed in

any option port. Due to its size, the module will extend over and
block an adjacent port. Therefore, installation in Port 8 is
recommended.

A connector cable is provided with Auxiliary Power Supply option modules

for use in PowerFlex 753 drives. The cable is used to connect the module to
the backplane when installed on the upper control pod brackets. The
connector cable is not used with PowerFlex 755 drives.

Figure 35 Auxiliary Power Supply Installation in 753 Drives

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DeviceNet Option Module

For complete information on the DeviceNet Option Module, refer to the

PowerFlex 750-Series Drive DeviceNet Option Module User Manual,
publication 750COM-UM002.

Table 54 DeviceNet Option Module LED Indication

20-750-DNET LED Name Description
➊ Port DPI Connection Status
➊ ➋ MOD Option Module Status
➋ ➌ NET A DeviceNet Status
➌

Table 55 DeviceNet Option Module Rotary Switches

Switch Name Description
➊ Data Rate Sets the DeviceNet data rate at which the option
Switch module communicates.
➊
➋ Node Address Sets the node address of the option module.
➋ Switches

Table 56 TB1 Terminal Designations

Terminal Color Signal Function
5 Red V+ Power Supply
4 White CAN_H Signal High
3 Bare SHIELD Shield
5 2 Blue CAN_L Signal Low
4
3
1 Black V- Common
2
1

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ControlNet Option Module

For complete information on the ControlNet Option Module, refer to the

PowerFlex 20-750-CNETC Coaxial ControlNet Option Module User
Manual, publication 750COM-UM003.

Table 57 ControlNet Option Module LED Indication

20-750-CNETC LED Name Description
➊ Port DPI Connection Status
➊ ➋ MOD Option Module Status
➋ ➌ NET A ControlNet Channel A Status
➌ ➍ NET B ControlNet Channel B Status
➍

Table 58 ControlNet Option Module Rotary Switches

Switch Name Description
➊ TENS Switch Sets the node address of the option module.
➋ ONES Switch
➊
➋

Table 59 Coax Receptacles

Receptacle Name Description
➊ Channel A Channel A BNC connection to the network.
➋ Channel B Channel B (redundant) BNC connection to the
network.
➊

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20-COMM Carrier
Enables use of some 20-COMM adapters with PowerFlex 750-Series drives.
See Table 60.
20-750-20COMM
Refer to publication 750COM-IN001 for instructions on installing a
20-COMM adapter on the 20-COMM Carrier.

Table 60 20-COMM-* Network Adapter Compatibility with 750-Series Drives

Accesses Ports 2, 3, and 6 for Accesses Port 7
I/O Connections (Implicit and through 14 Supports Drive Supports
Adapter Type Explicit Messaging) Devices Add On Profiles Asian-Languages (5)
20-COMM-B BACnet MS/TP No
20-COMM-C ControlNet (Coax) ✓ (1) ✓ v3.001 (3) ✓ (4) ✓ v3.001 (3)
20-COMM-D DeviceNet ✓ v2.005 (3) No
20-COMM-E EtherNet/IP ✓ v4.001 (3) ✓ (4) ✓ v4.001 (3)
20-COMM-H RS-485 HVAC ✓ (2) No
20-COMM-I Interbus ✓ (1)
20-COMM-K CANopen
20-COMM-L LonWorks No
20-COMM-M Modbus/TCP ✓ (1) ✓ v2.001 (3) No ✓ v2.001 (3)
20-COMM-P Profibus DP No
20-COMM-Q ControlNet (Fiber) ✓ v3.001 (3) ✓ (4) ✓ v3.001 (3)
20-COMM-R Remote I/O No
20-COMM-S RS-485 DF1
(1) Controller must be capable of reading/writing 32-bit floating point (REAL) values.
(2) Only works in the Modbus RTU mode.
(3) Requires this adapter firmware version or higher.
(4) Requires firmware version v1.05 or higher of the drive Add On Profiles for RSLogix 5000 version v16 or higher.
(5) Chinese, Japanese, and Korean languages are supported at the time of publication.

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Step 5 Start-Up Check List

• This check list supports the Start-Up menu option.
• A Human Interface Module (HIM) is required to run the Start-Up
routine.
Important: See page 92 for an overview of Human Interface Module
(HIM) display elements and menu navigation.

• The Start-Up routine may modify parameter values for Analog and
Digital I/O.

ATTENTION: Power must be applied to the drive to perform the

! following start-up procedure. Some of the voltages present are at
incoming line potential. To avoid electric shock hazard or damage
to equipment, only qualified service personnel should perform the
following procedure. Thoroughly read and understand the
procedure before beginning.

Prepare For Initial Drive Start-Up

❏ 1. Confirm that all inputs are connected to the correct terminals and are
secure.
❏ 2. Verify that AC line power at the disconnect device is within the rated
value of the drive.
❏ 3. Verify that control power voltage is correct.
❏ 4. The remainder of this procedure requires that a Human Interface Module
(HIM) be connected to DPI Port 1 or 2.
Figure 36 DPI Ports ➊ and ➋

❏ 5. Apply AC power and control voltages to the drive.

If any digital inputs are configured to Stop – CF, Run, or Enable,
verify that signals are present or the drive will not start. Refer to
Troubleshooting – Drive Fault and Alarm Descriptions on page 98 for a
list of potential digital input conflicts.
If the STS LED is not flashing green at this point, refer to Status
Indicators on page 97.

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❏ 6. When prompted, select a display language. The Start-Up Screen will

automatically display for drives that have not been previously
configured.

If the Start-Up screen is not displayed press the Enter key.

❏ 7. Press the Enter key to display the Start-Up Menu.

❏ 8. Use the Up/Down Arrow keys to highlight “2. Basic”.

❏ 9. Press the Enter key. Follow the menu using the Enter key which will step
you through the Start-Up routine.

The Start-Up routine asks simple questions and prompts you to input
required information.

Start-Up Menu

The General Start-Up menu is displayed by default upon initial power up of

the drive.

General Startup

Start-Up Main Menu

Complete these steps in
order:
Motor Control
Motor Data
Feedback
Limits
Tests
Ref, Ramp, Stop
I/O
Done

Motor Control Motor Data Feedback Limits Tests Reference I/O Done
Feedback Ref, Ramp, Return to
Motor Ctrl Motor Data Limits Tests I/O
Config Stop Main Menu

Ref, Ramp,
Motor Ctrl Motor Data Fdbk Cnfg Limits Tests I/O
Stop
Return Return Return Return Return Return
Return

Return to
Main Menu

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Navigate to Start-Up Menu Using the HIM

1. To access the Start-Up menu after the initial drive power-up, apply
power to the drive.

Upon a subsequent power up, the Status screen for Port 00 (Host Drive)
is shown by default.
Figure 37 Status Screen

Stopped AUTO
0.00 Hz F
Host Drive
240V 4.2A
Rev 3.002 Ser. A
00
ESC REF PAR# TEXT

2. Press the (Folders) key to access the Folder screen.

Figure 38 Folder Screen

Stopped AUTO
0.00 Hz F
DEV PARAM
Linear List
File-Group
00 Changed Params
ESC

3. Use the or key to scroll to the START UP folder screen.

Figure 39 Start Up Screen

Stopped AUTO
0.00 Hz F
START UP
Begin Start Up
Continue Start Up
00
ESC

4. Use the or key to select one of the start up options.

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Human Interface Module (HIM) Overview

Complete information about using the HIM (Catalog Numbers 20-HIM-A6

and 20-HIM-C6S) to configure and monitor your drive is provided in the
Enhanced PowerFlex 7-Class Human Interface Module (HIM) User
Manual, publication 20HIM-UM001.

LCD Display Elements

The HIM display is divided into three zones:

➊ Status Bar
➋ Data Area
➌ Soft Key Labels

Figure 40 HIM Display Zones

Stopped AUTO
0.00 Hz F ➊
Host Drive
240V 4.2A ➋
Rev 3.002 Ser. A
00
ESC REF PAR# TEXT ➌

Status Bar

The Status Bar provides information about the operating condition of the
Host Drive.
Figure 41 Status Bar on the Display Screen

Stopped AUTO
0.00 Hz F

Element Description
Host Icon A small image of the connected Host Drive.

Stopped Status Text Indicates current Host Drive operating status.

Text flashes when a fault is present.
0.00 Hz Feedback Indicates drive output feedback (for example, Hz,
RPM, amps, etc.)
AUTO / MAN Mode Indication Indicates Auto or Manual HIM status.
 Alarm Indication Bell icon indicates that an alarm is present.
F R Rotation Indication Indicates direction of Host Drive operation.

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Soft Keys

Up to five dynamic soft keys (shown shaded in Figure 42) may be available.
A soft key changes its function/name based on the HIM screen or data entry
mode. When a soft key is active, its present function is shown on the LCD
screen in its corresponding Soft Key Label (item 3 in Figure 40).

Figure 42 Soft Keys

Navigation and Number Keys

The five blue multi-function keys shown in Figure 43 are used to scroll
menus/screens, perform corresponding functions displayed in the Data Area
(item 2 in Figure 40) or enter numeric values. The five gray number keys (0,
1, 3, 7, and 9) are used only to enter their respective numeric value.

Figure 43 Navigation and Number Keys

Key Name Description

2/Down Arrow • Enters the numeric value “2.”
• Scrolls down to select an item.
4/Left Arrow • Enters the numeric value “4.”
• Scrolls left to select an item.
5/Enter • Enters the numeric value “5.”
• Displays the next level of a selected menu item.
• Enters new values.
• Performs intended actions.
6/Right Arrow • Enters the numeric value “6.”
• Scrolls right to select an item.
8/Up Arrow • Enters the numeric value “8.”
• Scrolls up to select an item.

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Single Function Keys

Each of the four single-function keys shown in Figure 44 always performs

only its dedicated function.

Figure 44 Single Function Keys

Key Name Description

Start Start the drive.

Folder Access parameters, diagnostics, memory functions, preferences,

and other tasks such as Start-Up.

Control Bar Access jog, direction, auto/manual, and other control functions.

Stop Used to stop the drive or clear a fault.

This key is always active.
Controlled by parameter 370 [Stop Mode A].

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Ports and Devices

Drive Device Ports

Connectors, embedded devices, and installed option modules such as I/O,

communication adapters, and DeviceLogix, have unique port number
assignments. Connectors and embedded devices have fixed port numbers
that cannot be changed. Option modules are assigned a port number when
installed.

Figure 45 Drive Device Ports

00

07
08

01
14

04
02
05
06
03 02
13

Port Device Description

00 Host Drive Fixed port for the drive.
01 HIM Fixed port at HIM cradle connector.
Splitter cable connector provides Port 01 when HIM cradle
connector is unused.
02 DPI Port Handheld or Remote HIM connection.
Splitter cable connection.
03 Splitter Cable Connects to DPI Port 02.
Provides Port 02 and Port 03.
04…08 Option Modules Available ports for option modules. Refer to the I/O Wiring section,
beginning on page 67, for each option’s port recommendations.
(Ports 07 and 08 PowerFlex 755 drives only.)
09…12 Reserved for future use.
13 EtherNet/IP Fixed port for embedded EtherNet/IP (PowerFlex 755 drives only).
14 DeviceLogix Fixed port for embedded DeviceLogix (PowerFlex 755 drives only).

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Select A Device

1. Access the Status Screen.

When the drive is powered up, the Status screen for Port 00 (Host Drive)
is shown by default.
Figure 46 Status Screen Displaying Port 00 (Host Drive)

Stopped AUTO
0.00 Hz F
Host Drive
240V 4.2A
Rev 3.002 Ser. A
00
ESC REF PAR# TEXT

2. Use the or key to scroll to the desired port.

Figure 47 Status Screen Displaying Port 01 (HIM Installed In Cradle)

Stopped AUTO
0.00 Hz F
20-HIM-x6
LCD HIM
Operational
01
ESC REF PAR# TEXT

3. Press the PAR# soft key or the (Folders) key to access parameters.

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Status Indicators

Table 61 PowerFlex 753 Drive Status Indicator Descriptions

Name Color State Description
STS Green Flashing Drive ready but not running, and no faults are present.
(Status) Steady Drive running, no faults are present.
Yellow Flashing Drive is not running, a type 2 (non-configurable) alarm condition
exists and the drive cannot be started.
Steady Drive is not running, a type 1 alarm condition exists. The drive can be
started.
Red Flashing A major fault has occurred. Drive will stop. Drive cannot be started
until fault condition is cleared.
Steady A non-resettable fault has occurred.
Red / Flashing A minor fault has occurred. When running, the drive continues to run.
Yellow Alternately System is brought to a stop under system control. Fault must be
cleared to continue. Use parameter 950 [Minor Flt Config] to enable.
If not enabled, acts like a major fault.
Yellow / Flashing When running, a type 1 alarm exists.
Green Alternately
PowerFlex 753 Green / Flashing Drive is flash updating.
Red Alternately

Table 62 PowerFlex 755 Drive Status Indicator Descriptions

Name Color State Description
STS Green Flashing Drive ready but not running, and no faults are present.
(Status) Steady Drive running, no faults are present.
Yellow Flashing Drive is not running, a type 2 (non-configurable) alarm condition
exists and the drive cannot be started.
Steady Drive is not running, a type 1 alarm condition exists. The drive can be
started.
Red Flashing A major fault has occurred. Drive will stop. Drive cannot be started
until fault condition is cleared.
Steady A non-resettable fault has occurred.
Red / Flashing A minor fault has occurred. When running, the drive continues to run.
Yellow Alternately System is brought to a stop under system control. Fault must be
cleared to continue. Use parameter 950 [Minor Flt Config] to enable.
If not enabled, acts like a major fault.
Yellow / Flashing When running, a type 1 alarm exists.
Green Alternately
PowerFlex 755 Green / Flashing Drive is flash updating.
Red Alternately
ENET Unlit Off Adapter and/or network is not powered, adapter is not properly
connected to the network, or adapter needs an IP address.
Red Flashing An EtherNet/IP connection has timed out.
Steady Adapter failed the duplicate IP address detection test.
Red / Flashing Adapter is performing a self-test.
Green Alternately
Green Flashing Adapter is properly connected but is not communicating with any
devices on the network.
Steady Adapter is properly connected and communicating on the network.
LINK Unlit Off Adapter is not powered or is not transmitting on the network.
Green Flashing Adapter is properly connected and transmitting data packets on the
network.
Steady Adapter is properly connected but is not transmitting on the network.

Important: The Status Indicator LEDs on the HIM cradle do not indicate the status of Communication
Networks, other than the status of Port 13, embedded EtherNet. If a Communication Adapter is
installed, refer to that option’s user manual for a description of LED location and indication.

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Fault and Alarm Display Codes

PowerFlex 750-Series fault and alarm codes are displayed in one of three
formats.

• Port 00 (Host Drive) displays the event number only. For example, Fault
3 “Power Loss” is displayed as:
Fault Code 3.
• Ports 01 through 09 use the format PEEE, indicating port number (P) and
event number (EEE). For example, Fault 1 “Analog In Loss” on an I/O
module installed in Port 4 is displayed as:
Fault Code 4001.
• Ports 10 through 14 use the format PPEEE, indicating port number (PP)
and event number (EEE). For example, Fault 37 “Net IO Timeout” on
Port 14 is displayed as:
Fault Code 14037.

Troubleshooting – Drive Fault and Alarm Descriptions

The table below contains a list of drive faults and alarms, the type of fault or
alarm, the action taken when the drive faults, the parameter used to
configure the fault or alarm (if applicable), and a description and action
(where applicable).

Important: See the User Manual, publication 750-UM001, for descriptions

of faults and alarms generated by installed option modules.

Table 63 Drive Fault and Alarm Types, Descriptions and Actions

Event Fault Configuration Auto
No. Fault/Alarm Text Type Action Parameter Reset Description/Action(s)
0 No Entry
2 Auxiliary Input Resettable Coast An auxiliary input interlock is open.
Fault
3 Power Loss Configurable P449 Y The DC bus voltage remained below the P451/P454 [Pwr
[Power Loss Actn] Loss X Level] of nominal for longer than the time
programmed in P452/P455 [Pwr Loss X Time].
4 UnderVoltage Configurable P460 Y If the bus voltage, P11 [DC Bus Volts] falls below the value
[UnderVltg Action] set in P461 [UnderVltg Level] an undervoltage condition
exists.
5 OverVoltage Resettable Coast Y The DC bus voltage exceeded the maximum value.
Fault
7 Motor Overload Configurable P410 Y An internal electronic overload trip has occurred.
[Motor OL Actn]
8 Heatsink OvrTemp Resettable Coast Y The heatsink temperature has exceeded 100% of the drive
Fault temperature.
9 Trnsistr OvrTemp Resettable Coast Y The output transistors have exceeded the maximum
Fault operating temperature.
10 DynBrake OvrTemp Alarm 1 The dynamic brake resistor has exceeded its maximum
operating temperature.
12 HW OverCurrent Resettable Coast Y The drive output current has exceeded the hardware current
Fault limit.
13 Ground Fault Resettable Coast Y A current path to earth ground greater than 25% of drive
Fault rating has occurred.

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Event Fault Configuration Auto

No. Fault/Alarm Text Type Action Parameter Reset Description/Action(s)
14 Ground Warning Configurable The ground current has exceeded the level set in P467
[Ground Warn Lvl].
15 Load Loss Configurable P441 The output torque current is below the value programmed in
[Load Loss Action] P442 [Load Loss Level] for a time period greater than the
time programmed in P443 [Load Loss Time].
17 Input Phase Loss Configurable P462 The DC bus ripple has exceeded a preset level.
[InPhase LossActn]
18 Motor PTC Trip Configurable P250 Motor PTC (Positive Temperature Coefficient) over
[PTC Config] temperature.
20 TorqPrv Spd Band Resettable Coast The difference between P2 [Commanded SpdRef] and P3
Fault [Mtr Vel Fdbk] has exceeded the level programmed in P1105
[Speed Dev Band] for a time period greater than the time
programmed in P1106 [SpdBand Intgrtr].
21 Output PhaseLoss Configurable P444 The current in one or more phases has been lost or remains
[OutPhaseLossActn] below a preset level.
24 Decel Inhibit Configurable P409 The drive is not following a commanded deceleration
[Dec Inhibit Actn] because it is attempting to limit the bus voltage.
25 OverSpeed Limit Resettable Coast Y The motor operating speed exceeds the limit set by the
Fault maximum speed setting P524 [Overspeed Limit]. For forward
motor rotation, this limit is P520 [Max Fwd Speed] + P524
[Overspeed Limit]. For reverse motor rotation, this limit is
P521 [Max Rev Speed] - P524 [Overspeed Limit]. When flux
vector control modes are selected in P35 [Motor Ctrl Mode]
the motor operating speed is determined by P131 [Active Vel
Fdbk]. For all other non-flux vector control modes, the motor
operating speed is determined by P1 [Output Frequency].
26 Brake Slipped Alarm 1 The encoder movement has exceeded the level in P1110
[Brk Slip Count] after the brake was set and the brake slip
maneuver is controlling the drive. (Drive is active.)
Alarm 2 The encoder movement has exceeded the level in P1110
[Brk Slip Count] after the brake was set and the brake slip
maneuver is finished. (Drive is stopped.)
27 Torq Prove Cflct Alarm 2 When P1100 [Trq Prove Cfg] is enabled, P35 [Motor Ctrl
Mode], P125 [Pri Vel Fdbk Sel] and P135 [Mtr Psn Fdbk Sel]
must be properly set. If these parameters point to a feedback
module, the module parameters must also be properly set.
28 TrqProv EnclsCfg Alarm 2 Encoderless TorqProve has been enabled but user has not
read and understood application concerns of encoderless
operation. Refer to the PowerFlex 750-Series User Manual,
publication 750-UM001, for information and precautions
relating to the use of TorqProve with no encoder.
29 Analog In Loss Configurable 263 Analog input has a lost signal.
[Anlg In0 LssActn]
33 AuRsts Exhausted Resettable Coast The drive unsuccessfully attempted to reset a fault and
Fault resume running for the programmed number of tries.
36 SW OverCurrent Resettable Coast Y The drive output current has exceeded the 1 ms current
Fault rating. This rating is greater than the 3 second current rating
and less than the hardware overcurrent fault level. It is
typically 200…250% of the drive continuous rating.
38 Phase U to Gnd Resettable Coast A phase to ground fault has been detected between the drive
39 Phase V to Gnd Fault and motor in this phase.
40 Phase W to Gnd
41 Phase UV Short Resettable Coast Excessive current has been detected between these two
42 Phase VW Short Fault output terminals.
43 Phase WU Short
44 Phase UNot ToGnd Resettable Coast A phase to ground fault has been detected between the drive
45 Phase VNot ToGnd Fault and motor in this phase.
46 Phase WNot ToGnd

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Event Fault Configuration Auto

No. Fault/Alarm Text Type Action Parameter Reset Description/Action(s)
48 System Defaulted Resettable Coast The drive was commanded to write default values.
Fault
49 Drive Powerup – A Power Up Marker in the Fault Queue indicating that the
drive power cycled.
51 Clr Fault Queue – Indication that the fault queue has been cleared.
55 Crtl Bd Overtemp Resettable Coast The temperature sensor on the main control board detected
Fault excessive heat. See product temperature requirement.
58 Module Defaulted Resettable Coast The module was commanded to write default values.
Fault
59 Invalid Code Resettable Coast Internal error.
Fault
61 Shear Pin 1 Configurable P435 Y The programmed value in P436 [Shear Pin1 Level] has been
[Shear Pin 1 Actn] exceeded.
62 Shear Pin 2 Configurable P438 Y The programmed value in P439 [Shear Pin2 Level] has been
[Shear Pin 2 Actn] exceeded.
64 Drive OverLoad Alarm 1 Y P940 [Drive OL Count] has exceeded 50% but is less than
100%.
Resettable Coast P940 [Drive OL Count] has exceeded 100%. Reduce the
Fault mechanical load on the drive.
67 Pump Off Alarm 1 Pump Off condition has been detected.
71 Port 1 Adapter Resettable Coast The DPI communications option has a fault.
72 Port 2 Adapter Fault See device event queue.
73 Port 3 Adapter
74 Port 4 Adapter
75 Port 5 Adapter
76 Port 6 Adapter
77 IR Volts Range Alarm 2 The default for P70 [Autotune] is 1 “Calculate” and the value
calculated from the motor nameplate values returned a value
for P73 [IR Voltage Drop] which is not in the range of
acceptable values.
Resettable Coast P70 [Autotune] is set to 2 “Static Tune” or 3 “Rotate Tune”
Fault and the value measured by the Autotune procedure for P73
[IR Voltage Drop] is not in the range of acceptable values.
78 FluxAmpsRef Rang Alarm 2 The default for P70 [Autotune] is 1 “Calculate” and the value
for flux amps determined by the Autotune procedure
exceeds the value programmed in P26 [Motor NP Amps].
Resettable Coast P70 [Autotune] is set to 2 “Static Tune” or 3 “Rotate Tune”
Fault and the value for flux amps measured by the Autotune
procedure exceeds the value programmed in P26 [Motor NP
Amps].
79 Excessive Load Resettable Coast The motor did not come up to speed in the allotted time
Fault during Autotune.
80 AutoTune Aborted Resettable Coast The Autotune function was manually canceled or a fault
Fault occurred.
81 Port 1 DPI Loss Resettable Coast The DPI port stopped communicating.
82 Port 2 DPI Loss Fault Check connections and drive grounding.
83 Port 3 DPI Loss
84 Port 4 DPI Loss
85 Port 5 DPI Loss
86 Port 6 DPI Loss
87 IXo VoltageRange Alarm 2 The default for P70 [Autotune] is 1 “Calculate” and the
voltage calculated for motor inductive impedance exceeds
25% of the value of P25 [Motor NP Volts].
Resettable Coast P70 [Autotune] is set to 2 “Static Tune” or 3 “Rotate Tune”
Fault and the voltage measured for motor inductive impedance
exceeds 25% of the value of P25 [Motor NP Volts].

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Event Fault Configuration Auto

No. Fault/Alarm Text Type Action Parameter Reset Description/Action(s)
91 Pri VelFdbk Loss Configurable Note: See option A Feedback Loss has been detected for the source of P134
module for config [Aux Vel Feedback]. This could be due to a problem detected
parameter number by the feedback option module selected by P125 [Pri Vel
Fdbk Sel] or due to a loss in communication between the
feedback option module and main control board. The source
of primary velocity feedback must be configured not to fault if
the feedback loss switchover feature is used.
93 Hw Enable Check Resettable Coast Hardware enable is disabled (jumper installed) but indicates
Fault not enabled.
94 Alt VelFdbk Loss Configurable Note: See option A Feedback Loss has been detected for the source of P128
module for config [Alt Vel Fdbk Sel]. This could be due to a problem detected
parameter number by the feedback option module selected by P128 [Alt Vel
Fdbk Sel] or due to a loss in communication between the
feedback option module and main control board.
95 Aux VelFdbk Loss Configurable A Feedback Loss has been detected for the source of P132
[Aux Vel Fdbk Sel]. This could be due to a problem detected
by the feedback option module selected by P132 [Aux Vel
Fdbk Sel] or due to a loss in communication between the
feedback option module and main control board.
96 PositionFdbkLoss Configurable A Feedback Loss has been detected for the source of P847
[Psn Fdbk]. This could be due to a problem detected by the
feedback option module selected by P135 [Mtr Psn Fdbk
Sel] or due to a loss in communication between the feedback
option module and main control board.
97 Auto Tach Switch Resettable Coast Indication that either of the two following conditions exists.
Fault • Tach switch has occurred and alternate feedback device
has failed.
• Tach switch has not occurred, Auto Tach Switch Option is
enabled and both primary and alternate devices have
failed.
100 Parameter Chksum Resettable Coast The checksum read from the non-volatile storage does not
Fault match the checksum calculated. Data set to default value.
104 Pwr Brd Checksum Non-Reset The checksum read from the non-volatile storage does not
Fault match the checksum calculated. Data set to default value.
106 Incompat MCB-PB Non-Reset Coast The main control board did not recognize the power
Fault structure. Flash with newer Application version.
107 Replaced MCB-PB Resettable Coast The main control board was moved to a different power
Fault structure. Data set to default values.
108 Anlg Cal Chksum Non-Reset Coast The checksum read from the analog calibration data does
Fault not match the checksum calculated.
111 PwrBd Invalid ID Non-Reset Coast Power structure ID invalid. Flash with newer Application
Fault version.
112 PwrBd App MinVer Resettable Coast Power structure needs newer Application version. Flash with
Fault newer Application version.
113 Tracking DataErr Resettable Coast Internal data error.
Fault
115 PwrDn Table Full Resettable Coast Internal data error.
Fault
116 PwrDnEntry2Large Resettable Coast Internal data error.
Fault
117 PwrDn Data Chksm Resettable Coast Internal data error.
Fault
118 PwrBd PwrDn Chks Resettable Coast Internal data error.
Fault
124 App ID Changed Resettable Coast Application Firmware changed. Verify Application version.
Fault
125 Using Backup App Resettable Coast Application did not flash correctly. Reflash.
Fault
134 Start On PowerUp Alarm 1 When P345 [Start At PowerUp] is enabled, an alarm will be
set for the time programmed in P346 [PowerUp Delay].

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Event Fault Configuration Auto

No. Fault/Alarm Text Type Action Parameter Reset Description/Action(s)
137 Ext Prechrg Err Configurable P323 The seal contact on the external precharge contactor has
[Prchrg Err Cfg] opened (as signalled by P190 [DI Prchrg Seal]) while the
drive was running (PWM was active).
138 Precharge Open Resettable Coast The internal precharge was commanded to open while the
Fault drive was running (PWM was active). The internal fault latch
will be automatically cleared when PWM is disabled.
141 Autn Enc Angle Resettable Coast P78 [Encdrlss AngComp] is out of range.
Fault
142 Autn Spd Rstrct Resettable Coast Frequency limit settings are preventing the drive from
Fault reaching a suitable speed during an Inertia Tune test.
143 Autotune CurReg Resettable Coast Calculated values for P96 [VCL Cur Reg Kp] and/or P97
Fault [VCL Cur Reg Ki] are out of range.
144 Autotune Inertia Resettable Coast Results from the Inertia Tune test out of range for P76 [Total
Fault Inertia].
145 Autotune Travel Resettable Coast When P77 [Inertia Test Lmt] is set, the Inertia Tune test was
Fault prevented from reaching a suitable speed to run the test.
152 No Stop Source Resettable Coast Last stop source has been removed.
Fault
155 Bipolar Conflict Alarm 2 P308 [Direction Mode] is set to 1 “Bipolar” or 2 “Rev Disable”
and one or more digital input is enabled for direction control.
157 DigIn Cfg B Alarm 2 Digital input conflict. Correct Digital Input configuration.
158 DigIn Cfg C Alarm 2 Digital input conflict. Correct Digital Input configuration.
161 Sleep Cfg Alarm 2 There is a Sleep/Wake configuration error. With Sleep Wake
Mode = Direct, possible causes include:
Drive is stopped and Wake Level < Sleep Level.
Stop=CF, Run, Run Fwd, or Run Rev is not configured in
Digital Input functions.
162 Waking Alarm 2 The Wake timer is counting toward a value that will start the
drive.
168 HeatSinkUnderTmp Resettable Heatsink temperature sensor is reporting a value below
Fault -18.7 °C (-1.66 °F) or the sensor feedback circuit is open.
169 PWM Freq Reduced Alarm 1 The PWM Frequency has been reduced from the value set in
P38 [PWM Frequency] due to excessive IGBT junction
temperatures.
170 CurLimit Reduced Alarm 1 The current limit value has been reduced from the value set
in P422/423 [Current Limit X] due to excessive IGBT junction
temperatures or P940 [Drive OL Count] = 95%.
171 Adj Vltg Ref Alarm 1 Invalid adjustable voltage reference selection conflict.
177 Profiling Active Alarm 1 The Profile/Indexer is active.
178 Homing Active Alarm 1 The Homing function is active.
179 Home Not Set Alarm 1 The Home position was not set before profile operation.
185 Freq Conflict Alarm 2 Indicates that the values of P520 [Max Fwd Speed] and
P521 [Max Rev Speed] are in conflict with the value of P63
[Break Frequency].
186 VHz Neg Slope Alarm 2 Indicates that the V/Hz curve segment resulted in a negative
V/Hz slope.
187 VHz Boost Limit Alarm 2 Indication that one of the two following conditions exists.
• P60 [Start/Acc Boost] and P61 [Run Boost] are greater
than P25 [Motor NP Volts] x 0.25 when P65 [VHz Curve] =
0 “Custom V/Hz.”
• P61 [Run Boost] is greater than P25 [Motor NP Volts] x
0.25 when P65 [VHz Curve] = 1 “Fan/Pump.”
190 PM FV Pri Fdbk Alarm 2 Indicates a control mode and primary feedback device
configuration error. P35 [Motor Ctrl Mode] is set to a flux
vector “FV” control mode, P125 [Pri Vel Fdbk Sel] is set to
137 (port 0, P137 [Open Loop Fdbk]).

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Event Fault Configuration Auto

No. Fault/Alarm Text Type Action Parameter Reset Description/Action(s)
191 PM FV Alt Fdbk Alarm 2 Indicates a control mode and alternate feedback device
configuration error. P35 [Motor Ctrl Mode] is set to a flux
vector “FV” control mode, P635 [Spd Options Ctrl] is set to
bit 7 “Auto Tach SW,” P125 [Pri Vel Fdbk Sel] is set to 137
(port 0, P137 [Open Loop Fdbk]).
192 Fwd Spd Lim Cfg Alarm 2 The forward speed reference is out of range.
Verify the settings of P38 [PWM Frequency] and P520 [Max
Fwd Speed]. Lower carrier frequencies reduce the output
frequency range.
Verify that P522 [Min Fwd Speed] is less than P520 [Max
Fwd Speed].
193 Rev Spd Lim Cfg Alarm 2 The reverse speed reference is out of range.
Verify the settings of P38 [PWM Frequency] and P521 [Max
Rev Speed]. Lower carrier frequencies reduce the output
frequency range.
Verify that P523 [Min Rev Speed] is less than P521 [Max
Rev Speed].
203 Port 13 Adapter Resettable Coast The embedded EtherNet/IP adapter has a fault. See
Fault EtherNet event queue.
204 Port 14 Adapter Resettable Coast The DeviceLogix adapter has a fault.
Fault
205 DPI TransportErr Alarm 1 A DPI Communication Error has occurred.
210 HW En Jumper Out Resettable Coast A Safety Option module is present and Jumper J1 ENABLE
Fault is removed. Install the jumper.
211 Safety Brd Fault Resettable Coast A Safety option module has indicated a fault. Verify that
Fault Jumper J1 ENABLE is installed. Reset or power cycle drive.
212 Safety JumperOut Resettable Coast Jumper J2 SAFETY is not installed and a Safety option
Fault module is not present. Install the jumper.
213 Safety Jumper In Resettable Coast Jumper J2 SAFETY is installed and a Safety option module
Fault is present. Remove the jumper.
214 SafetyPortCnflct Alarm 2 Allowable number of safety options exceeded.
224 Port 4 Comm Loss Resettable Coast The device at the port has stopped communicating with the
225 Port 5 Comm Loss Fault main control board.
226 Port 6 Comm Loss Verify that the device is present and functional.
Verify network connections.
227 Port 7 Comm Loss Verify options installed in ports 4…8 are seated in the port
228 Port 8 Comm Loss and secured with mounting screws.
229 Port 9 Comm Loss
230 Port10 Comm Loss
231 Port11 Comm Loss
232 Port12 Comm Loss
233 Port13 Comm Loss
234 Port14 Comm Loss
244 Port 4 Cfg Alarm 2 The main control board does not have the correct option in
245 Port 5 Cfg the port.
246 Port 6 Cfg Option may not be compatible with product or MCB firmware
needs to be updated to support it. Option my have to be
247 Port 7 Cfg moved or removed, accept option configuration change.
248 Port 8 Cfg
249 Port 9 Cfg
250 Port 10 Cfg
251 Port 11 Cfg
252 Port 12 Cfg
253 Port 13 Cfg
254 Port 14 Cfg

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Event Fault Configuration Auto

No. Fault/Alarm Text Type Action Parameter Reset Description/Action(s)
264 Port 4 Checksum Resettable Coast A option module storage checksum failed.
265 Port 5 Checksum Fault Option data has been set to default values.
266 Port 6 Checksum
267 Port 7 Checksum
268 Port 8 Checksum
269 Port 9 Checksum
270 Port10 Checksum
271 Port11 Checksum
272 Port12 Checksum
273 Port13 Checksum
274 Port14 Checksum
291 HS Fan Life Configurable P493 Predictive maintenance function has reached the event level.
[HSFan EventActn] Perform maintenance.
292 In Fan Life Configurable P500
[InFan EventActn]
293 MtrBrng Life Configurable P506
[MtrBrngEventActn]
294 MtrBrng Lube Configurable P510
[MtrLubeEventActn]
295 MachBrng Life Configurable P515
[MtrBrngEventActn]
296 MachBrng Lube Configurable P519
[MchLubeEventActn]
307 Port7InvalidCard Non-Reset Coast Option not valid in that port. Remove option module.
Fault
308 Port8InvalidCard Non-Reset Coast
Fault
313 ENet Checksum Resettable Coast Ethernet/IP storage checksum failed. Data set to default
Fault values.
314 DLX Checksum Resettable Coast DeviceLogix storage checksum failed. Data set to default
Fault values.
14037 Net IO Timeout Configurable P52 DeviceLogix has been disabled.
[DLX Prog Cond]

Important: Fault and Alarm event numbers between 3000 and 13999 are generated by a module installed in a
port. Refer to Fault and Alarm Display Codes on page 98 for an explanation.

Refer to the following publications for detailed fault and alarm information.
Event Number Range Publication Title Publication Number
3000…12999 PowerFlex 750-Series AC Drives User Manual 750-UM001
13000…13999 PowerFlex 755 Drive Embedded EtherNet/IP 750COM-UM001
Adapter User Manual

Manually Clearing Faults

Step Key(s)
1. Press the “Clear” soft key to acknowledge the fault. The fault information will be
removed so that you can use the HIM. CLR
2. Address the condition that caused the fault.
The cause must be corrected before the fault can be cleared.
3. After corrective action has been taken, clear the fault by one of these methods:
• Press Stop (if running the drive will stop)
• Cycle drive power
• Select the “Clear” soft key on the HIM Diagnostic folder Faults menu.

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Common Symptoms and Corrective Actions

Drive does not Start from Start or Run Inputs wired to the terminal block.
Cause(s) Indication Corrective Action
Drive is Faulted Flashing red Clear fault.
status light • Press Stop
• Cycle power
• “Clear Faults” on the HIM
Diagnostic menu.
Incorrect input wiring. See page 69 for wiring None Wire inputs correctly.
examples.
• 2 wire control requires Run, Run
Forward, Run Reverse or Jog input.
• 3 wire control requires Start and Stop
inputs.
• Verify 24 Volt Common is connected to
Digital Input Common.
Incorrect digital input programming. None Configure input function.
• Mutually exclusive choices have been Flashing yellow Resolve input function conflicts.
made (i.e., Jog and Jog Forward). status light and
• 2 wire and 3 wire programming may be “DigIn Cnfg B”
conflicting. or
• Start configured without a Stop “DigIn Cnfg C”
configured. indication on
LCD HIM.
P936 [Drive
Status 2] shows
type 2 alarm(s).
Terminal block does not have control. None Check P324 [Logic Mask].

Drive does not Start from HIM.

Cause(s) Indication Corrective Action
Drive is configured for 2 wire level None Change P150 [Digital In Conf] to correct
control. control function.
Another device has Manual control. None
Port does not have control. None Change P324 [Logic Mask] to enable correct
port.

Drive does not respond to changes in speed command.

Cause(s) Indication Corrective Action
No value is coming from the source LCD HIM Status 1. If the source is an analog input, check
of the command. Line indicates wiring and use a meter to check for
“At Speed” and presence of signal.
output is 0 Hz. 2. Check P2 [Commanded SpdRef] for correct
source.
Incorrect reference source has None 3. Check P545 [Spd Ref A Sel] for the source
been programmed. of the speed reference.
4. Reprogram P545 [Spd Ref A Sel] for correct
source.
Incorrect Reference source is None 5. Check P935 [Drive Status 1] bits 12 and 13
being selected via remote device or for unexpected source selections.
digital inputs. 6. Check P220 [Digital In Sts] to see if inputs
are selecting an alternate source.
7. Check configuration of P173-175 [DI Speed
Sel X] functions.

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Motor and/or drive will not accelerate to commanded speed.

Cause(s) Indication Corrective Action
Acceleration time is excessive. None Reprogram P535/536 [Accel Time X].
Excess load or short acceleration None Check P935 [Drive Status 1], bit 27 to see if
times force the drive into current the drive is in Current Limit.
limit, slowing or stopping Remove excess load or reprogram P535/536
acceleration. [Accel Time X].
Speed command source or value is None Check for the proper Speed Command using
not as expected. Steps 1 through 7 above.
Programming is preventing the None Check P520 [Max Fwd Speed], P521 [Max
drive output from exceeding Rev Speed] and P37 [Maximum Freq] to
limiting values. assure that speed is not limited by
programming.

Motor operation is unstable.

Cause(s) Indication Corrective Action
Motor data was incorrectly entered None 1. Correctly enter motor nameplate data.
or Autotune was not performed. 2. Perform “Static Tune” or “Rotate Tune”
Autotune procedure.

Drive will not reverse motor direction.

Cause(s) Indication Corrective Action
Digital input is not selected for None Check that the DI Reversing function is
reversing control. correctly configured.
Digital input is incorrectly wired. None Check digital input wiring.
Direction mode parameter is None Reprogram P308 [Direction Mode] for analog
incorrectly programmed. “Bipolar” or digital “Unipolar” control.
Motor wiring is improperly phased None Switch two motor leads.
for reverse.
A bipolar analog speed command None 1. Use meter to check that an analog input
input is incorrectly wired or signal is voltage is present.
absent. 2. Check bipolar analog signal wiring.
Positive voltage commands forward direction.
Negative voltage commands reverse direction.

Stopping the drive results in a Decel Inhibit fault.

Cause(s) Indication Corrective Action
The bus regulation feature is Decel Inhibit 1. Reprogram parameters 372/373 [Bus Reg
enabled and is halting deceleration fault screen. Mode X] to eliminate any “Adjust Freq”
due to excessive bus voltage. LCD Status Line selection.
Excess bus voltage is normally due indicates 2. Disable bus regulation (parameters 372/373
to excessive regenerated energy or “Faulted”. [Bus Reg Mode X]) and add a dynamic
unstable AC line input voltages. brake.
Internal timer has halted drive 3. Correct AC input line instability or add an
operation. isolation transformer.
4. Reset drive.

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Drive (Port 0) Parameter List

Number Parameter Name Group Number Parameter Name Group

1 Output Frequency Metering 76 Total Inertia Autotune
2 Commanded SpdRef Metering 77 Inertia Test Lmt Autotune
3 Mtr Vel Fdbk Metering 78 Encdrlss AngComp Autotune
4 Commanded Trq Metering 79 Encdrlss VltComp Autotune
5 Torque Cur Fdbk Metering 80 PM Cfg 755 Autotune
6 Flux Cur Fdbk Metering 81 PM PriEnc Offset 755 Autotune
7 Output Current Metering 82 PM AltEnc Offset 755 Autotune
8 Output Voltage Metering 83 PM OfstTst Cur 755 Autotune
9 Output Power Metering 84 PM OfstTst CRamp 755 Autotune
10 Output Powr Fctr Metering 85 PM OfstTst FRamp 755 Autotune
11 DC Bus Volts Metering 86 PM CEMF Voltage 755 Autotune
12 DC Bus Memory Metering 87 PM IR Voltage 755 Autotune
13 Elapsed MWH Metering 88 PM IXq Voltage 755 Autotune
14 Elapsed kWH Metering 89 PM IXd Voltage 755 Autotune
15 Elapsed Run Time Metering 91 PM Vqs Reg Kp 755 Autotune
20 Rated Volts Drive Data 92 PM Vqs Reg Ki 755 Autotune
21 Rated Amps Drive Data 93 PM Dir Test Cur 755 Autotune
22 Rated kW Drive Data 95 VCL Cur Reg BW Vector Regulator
25 Motor NP Volts Motor Data 96 VCL Cur Reg Kp Vector Regulator
26 Motor NP Amps Motor Data 97 VCL Cur Reg Ki Vector Regulator
27 Motor NP Hertz Motor Data 98 VEncdls FReg Kp Vector Regulator
28 Motor NP RPM Motor Data 99 VEncdls FReg Ki Vector Regulator
29 Mtr NP Pwr Units Motor Data 100 Slip Reg Enable Vector Regulator
30 Motor NP Power Motor Data 101 Slip Reg Ki Vector Regulator
31 Motor Poles Motor Data 102 Slip Reg Kp Vector Regulator
35 Motor Ctrl Mode Mtr Ctrl Options 103 Flux Reg Enable Vector Regulator
36 Maximum Voltage Mtr Ctrl Options 104 Flux Reg Ki Vector Regulator
37 Maximum Freq Mtr Ctrl Options 105 Flux Reg Kp Vector Regulator
38 PWM Frequency Mtr Ctrl Options 106 Trq Adapt Speed Vector Regulator
40 Mtr Options Cnfg Mtr Ctrl Options 107 Trq Adapt En Vector Regulator
42 Bus Utilization Mtr Ctrl Options 108 Phase Delay Comp Vector Regulator
43 Flux Up Enable Mtr Ctrl Options 109 Trq Comp Mode Vector Regulator
44 Flux Up Time Mtr Ctrl Options 110 Trq Comp Mtring Vector Regulator
45 Flux Down Ki Mtr Ctrl Options 111 Trq Comp Regen Vector Regulator
46 Flux Down Kp Mtr Ctrl Options 112 Slip Adapt Iqs Vector Regulator
47 Econ At Ref Ki Mtr Ctrl Options 113 SFAdapt SlewLmt Vector Regulator
48 Econ AccDec Ki Mtr Ctrl Options 114 SFAdapt SlewRate Vector Regulator
49 Econ AccDec Kp Mtr Ctrl Options 115 SFAdapt CnvrgLvl Vector Regulator
50 Stability Filter Mtr Ctrl Options 116 SFAdapt CnvrgLmt Vector Regulator
51 Stab Volt Gain Mtr Ctrl Options 125 Pri Vel Fdbk Sel Feedback
52 Stab Angle Gain Mtr Ctrl Options 126 Pri Vel FdbkFltr Feedback
60 Start Acc Boost Volts per Hertz 127 Pri Vel Feedback Feedback
61 Run Boost Volts per Hertz 128 Alt Vel Fdbk Sel Feedback
62 Break Voltage Volts per Hertz 129 Alt Vel FdbkFltr Feedback
63 Break Frequency Volts per Hertz 130 Alt Vel Feedback Feedback
64 SVC Boost Filter Volts per Hertz 131 Active Vel Fdbk Feedback
65 VHz Curve Volts per Hertz 132 Aux Vel Fdbk Sel Feedback
70 Autotune Autotune 133 Aux Vel FdbkFltr Feedback
71 Autotune Torque Autotune 134 Aux Vel Feedback Feedback
73 IR Voltage Drop Autotune 135 Mtr Psn Fdbk Sel Feedback
74 Ixo Voltage Drop Autotune 136 Load Psn FdbkSel 755 Feedback
75 Flux Current Ref Autotune 137 Open Loop Fdbk Feedback

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Number Parameter Name Group Number Parameter Name Group

138 Simulator Fdbk Feedback 227 Dig Out Setpoint 753 Digital Outputs
139 Delayed Spd Ref 755 Feedback 230 RO0 Sel 753 Digital Outputs
140 Virtual EncDelay 755 Feedback 231 RO0 Level Sel 753 Digital Outputs
141 Virtual Enc EPR 755 Feedback 232 RO0 Level 753 Digital Outputs
142 Virtual Enc Psn 755 Feedback 233 RO0 Level CmpSts 753 Digital Outputs
150 Digital In Cfg Digin Functions 234 RO0 On Time 753 Digital Outputs
155 DI Enable Digin Functions 235 RO0 Off Time 753 Digital Outputs
156 DI Clear Fault Digin Functions 240 TO0 Sel 753 Digital Outputs
157 DI Aux Fault Digin Functions 241 TO0 Level Sel 753 Digital Outputs
158 DI Stop Digin Functions 242 TO0 Level 753 Digital Outputs
159 DI Cur Lmt Stop Digin Functions 243 TO0 Level CmpSts 753 Digital Outputs
160 DI Coast Stop Digin Functions 244 TO0 On Time 753 Digital Outputs
161 DI Start Digin Functions 245 TO0 Off Time 753 Digital Outputs
162 DI Fwd Reverse Digin Functions 250 PTC Cfg 753 Motor PTC
163 DI Run Digin Functions 251 PTC Status 753 Motor PTC
164 DI Run Forward Digin Functions 255 Anlg In Type 753 Analog Inputs
165 DI Run Reverse Digin Functions 256 Anlg In Sqrt 753 Analog Inputs
166 DI Jog 1 Digin Functions 257 Anlg In Loss Sts 753 Analog Inputs
167 DI Jog 1 Forward Digin Functions 260 Anlg In0 Value 753 Analog Inputs
168 DI Jog 1 Reverse Digin Functions 261 Anlg In0 Hi 753 Analog Inputs
169 DI Jog 2 Digin Functions 262 Anlg In0 Lo 753 Analog Inputs
170 DI Jog 2 Forward Digin Functions 263 Anlg In0 LssActn 753 Analog Inputs
171 DI Jog 2 Reverse Digin Functions 264 Anlg In0 Raw Val 753 Analog Inputs
172 DI Manual Ctrl Digin Functions 265 Anlg In0 Filt Gn 753 Analog Inputs
173 DI Speed Sel 0 Digin Functions 266 Anlg In0 Filt BW 753 Analog Inputs
174 DI Speed Sel 1 Digin Functions 270 Anlg Out Type 753 Analog Outputs
175 DI Speed Sel 2 Digin Functions 271 Anlg Out Abs 753 Analog Outputs
177 DI MOP Inc Digin Functions 275 Anlg Out0 Sel 753 Analog Outputs
178 DI MOP Dec Digin Functions 276 Anlg Out0 Stpt 753 Analog Outputs
179 DI Accel 2 Digin Functions 277 Anlg Out0 Data 753 Analog Outputs
180 DI Decel 2 Digin Functions 278 Anlg Out0 DataHi 753 Analog Outputs
181 DI SpTqPs Sel 0 Digin Functions 279 Anlg Out0 DataLo 753 Analog Outputs
182 DI SpTqPs Sel 1 Digin Functions 280 Anlg Out0 Hi 753 Analog Outputs
185 DI Stop Mode B Digin Functions 281 Anlg Out0 Lo 753 Analog Outputs
186 DI BusReg Mode B Digin Functions 282 Anlg Out0 Val 753 Analog Outputs
187 DI PwrLoss ModeB Digin Functions 285 RO PredMaint Sts 753 R0 Predict Main
188 DI Pwr Loss Digin Functions 286 RO0 Load Type 753 R0 Predict Main
189 DI Precharge Digin Functions 287 RO0 Load Amps 753 R0 Predict Main
190 DI Prchrg Seal Digin Functions 288 RO0 TotalLife 753 R0 Predict Main
191 DI PID Enable Digin Functions 289 RO0 ElapsedLife 753 R0 Predict Main
192 DI PID Hold Digin Functions 290 RO0 RemainLife 753 R0 Predict Main
193 DI PID Reset Digin Functions 291 RO0 LifeEvntLvl 753 R0 Predict Main
194 DI PID Invert Digin Functions 292 RO0 LifeEvntActn 753 R0 Predict Main
195 DI Torque StptA Digin Functions 300 Speed Units Preferences
196 DI Fwd End Limit Digin Functions 301 Access Level Preferences
197 DI Fwd Dec Limit Digin Functions 302 Language Preferences
198 DI Rev End Limit Digin Functions 305 Voltage Class Control Cfg
199 DI Rev Dec Limit Digin Functions 306 Duty Rating Control Cfg
200 DI PHdwr OvrTrvl Digin Functions 308 Direction Mode Control Cfg
201 DI NHdwr OvrTrvl Digin Functions 309 SpdTrqPsn Mode A Control Cfg
220 Digital In Sts Digital Inputs 310 SpdTrqPsn Mode B Control Cfg
222 Dig In Filt Mask 753 Digital Inputs 311 SpdTrqPsn Mode C Control Cfg
223 Dig In Filt 753 Digital Inputs 312 SpdTrqPsn Mode D Control Cfg
225 Dig Out Sts 753 Digital Outputs 313 Actv SpTqPs Mode Control Cfg
226 Dig Out Invert 753 Digital Outputs 314 SLAT Err Stpt Control Cfg

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Number Parameter Name Group Number Parameter Name Group

315 SLAT Dwell Time Control Cfg 395 DC Brake Time Braking Features
321 Prchrg Control Control Cfg 396 DC Brake Ki Braking Features
322 Prchrg Delay Control Cfg 397 DC Brake Kp Braking Features
323 Prchrg Err Cfg Control Cfg 398 DC Brk Vq Fltr Braking Features
324 Logic Mask Auto Manual Ctrl 399 DC Brk Vd Fltr Braking Features
325 Auto Mask Auto Manual Ctrl 400 Fast Braking Ki 755 Braking Features
326 Manual Cmd Mask Auto Manual Ctrl 401 Fast Braking Kp Braking Features
327 Manual Ref Mask Auto Manual Ctrl 402 Brake Off Adj 1 Braking Features
328 Alt Man Ref Sel Auto Manual Ctrl 403 Brake Off Adj 2 Braking Features
329 Alt Man Ref AnHi Auto Manual Ctrl 409 Dec Inhibit Actn Braking Features
330 Alt Man Ref AnLo Auto Manual Ctrl 410 Motor OL Actn Motor Overload
331 Manual Preload Auto Manual Ctrl 411 Mtr OL at Pwr Up Motor Overload
336 Reset Meters Drive Memory 412 Mtr OL Alarm Lvl Motor Overload
345 Start At PowerUp Start Features 413 Mtr OL Factor Motor Overload
346 PowerUp Delay Start Features 414 Mtr OL Hertz Motor Overload
347 Auto Retry Fault Start Features 415 Mtr OL Reset Lvl Motor Overload
348 Auto Rstrt Tries Start Features 416 MtrOL Reset Time Motor Overload
349 Auto Rstrt Delay Start Features 418 Mtr OL Counts Motor Overload
350 Sleep Wake Mode Start Features 419 Mtr OL Trip Time Motor Overload
351 SleepWake RefSel Start Features 420 Drive OL Mode Load Limits
352 Sleep Level Start Features 421 Current Lmt Sel Load Limits
353 Sleep Time Start Features 422 Current Limit 1 Load Limits
354 Wake Level Start Features 423 Current Limit 2 Load Limits
355 Wake Time Start Features 424 Active Cur Lmt Load Limits
356 FlyingStart Mode Start Features 425 Current Rate Lmt Load Limits
357 FS Gain Start Features 426 Regen Power Lmt Load Limits
358 FS Ki Start Features 427 Motor Power Lmt Load Limits
359 FS Speed Reg Ki Start Features 428 Current Limit Kd Load Limits
360 FS Speed Reg Kp Start Features 429 Current Limit Ki Load Limits
361 FS Excitation Ki Start Features 430 Current Limit Kp Load Limits
362 FS Excitation Kp Start Features 431 Id Lo FreqCur Kp Load Limits
363 FS Reconnect Dly Start Features 432 Iq Lo FreqCur Kp Load Limits
364 FS Msrmnt CurLvl Start Features 433 Jerk Gain Load Limits
370 Stop Mode A Braking Features 434 Shear Pin Cfg Load Limits
371 Stop Mode B Braking Features 435 Shear Pin 1 Actn Load Limits
372 Bus Reg Mode A Braking Features 436 Shear Pin1 Level Load Limits
373 Bus Reg Mode B Braking Features 437 Shear Pin 1 Time Load Limits
374 Bus Reg Lvl Cnfg Braking Features 438 Shear Pin 2 Actn Load Limits
375 Bus Reg Level Braking Features 439 Shear Pin2 Level Load Limits
376 Bus Limit Kp Braking Features 440 Shear Pin 2 Time Load Limits
377 Bus Limit Kd Braking Features 441 Load Loss Action Load Limits
378 Bus Limit ACR Ki Braking Features 442 Load Loss Level Load Limits
379 Bus Limit ACR Kp Braking Features 443 Load Loss Time Load Limits
380 Bus Reg Ki Braking Features 444 OutPhaseLossActn Load Limits
381 Bus Reg Kp Braking Features 445 Out PhaseLossLvl Load Limits
382 DB Resistor Type Braking Features 449 Power Loss Actn Power Loss
383 DB Ext Ohms Braking Features 450 Pwr Loss Mode A Power Loss
384 DB Ext Watts Braking Features 451 Pwr Loss A Level Power Loss
385 DB ExtPulseWatts Braking Features 452 Pwr Loss A Time Power Loss
388 Flux Braking En Braking Features 453 Pwr Loss Mode B Power Loss
389 Flux Braking Lmt Braking Features 454 Pwr Loss B Level Power Loss
390 Flux Braking Ki Braking Features 455 Pwr Loss B Time Power Loss
391 Flux Braking Kp Braking Features 456 PwrLoss RT BusKp Power Loss
393 DC Brake Lvl Sel Braking Features 457 PwrLoss RT BusKd Power Loss
394 DC Brake Level Braking Features 458 PwrLoss RT ACRKp Power Loss

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Number Parameter Name Group Number Parameter Name Group

459 PwrLoss RT ACRKi Power Loss 536 Accel Time 2 Speed Ramp Rates
460 UnderVltg Action Power Loss 537 Decel Time 1 Speed Ramp Rates
461 UnderVltg Level Power Loss 538 Decel Time 2 Speed Ramp Rates
462 InPhase LossActn Power Loss 539 Jog Acc Dec Time Speed Ramp Rates
463 InPhase Loss Lvl Power Loss 540 S Curve Accel Speed Ramp Rates
464 DC Bus Mem Reset Power Loss 541 S Curve Decel Speed Ramp Rates
466 Ground Warn Actn Ground Fault 545 Spd Ref A Sel Speed Reference
467 Ground Warn Lvl Ground Fault 546 Spd Ref A Stpt Speed Reference
469 PredMaint Status Predictive Main 547 Spd Ref A AnlgHi Speed Reference
470 PredMaintAmbTemp Predictive Main 548 Spd Ref A AnlgLo Speed Reference
471 PredMaint Rst En Predictive Main 549 Spd Ref A Mult Speed Reference
472 PredMaint Reset Predictive Main 550 Spd Ref B Sel Speed Reference
488 HSFan Derate Predictive Main 551 Spd Ref B Stpt Speed Reference
489 HSFan TotalLife Predictive Main 552 Spd Ref B AnlgHi Speed Reference
490 HSFan ElpsdLife Predictive Main 553 Spd Ref B AnlgLo Speed Reference
491 HSFan RemainLife Predictive Main 554 Spd Ref B Mult Speed Reference
492 HSFan EventLevel Predictive Main 555 Spd Ref Scale Speed Reference
493 HSFan EventActn Predictive Main 556 Jog Speed 1 Speed Reference
494 HSFan ResetLog Predictive Main 557 Jog Speed 2 Speed Reference
495 InFan Derate Predictive Main 558 MOP Reference Speed Reference
496 InFan TotalLife Predictive Main 559 Save MOP Ref Speed Reference
497 InFan ElpsdLife Predictive Main 560 MOP Rate Speed Reference
498 InFan RemainLife Predictive Main 561 MOP High Limit Speed Reference
499 InFan EventLevel Predictive Main 562 MOP Low Limit Speed Reference
500 InFan EventActn Predictive Main 563 DI ManRef Sel Speed Reference
501 InFan ResetLog Predictive Main 564 DI ManRef AnlgHi Speed Reference
502 MtrBrngTotalLife Predictive Main 565 DI ManRef AnlgLo Speed Reference
503 MtrBrngElpsdLife Predictive Main 571 Preset Speed 1 Speed Reference
504 MtrBrngRemainLif Predictive Main 572 Preset Speed 2 Speed Reference
505 MtrBrngEventLvl Predictive Main 573 Preset Speed 3 Speed Reference
506 MtrBrngEventActn Predictive Main 574 Preset Speed 4 Speed Reference
507 MtrBrng ResetLog Predictive Main 575 Preset Speed 5 Speed Reference
508 MtrLubeElpsdHrs Predictive Main 576 Preset Speed 6 Speed Reference
509 MtrLubeEventLvl Predictive Main 577 Preset Speed 7 Speed Reference
510 MtrLubeEventActn Predictive Main 588 Spd Ref Filter Speed Reference
511 MchBrngTotalLife Predictive Main 589 Spd Ref Fltr BW Speed Reference
512 MchBrngElpsdLife Predictive Main 590 Spd Ref FltrGain Speed Reference
513 MchBrngRemainLif Predictive Main 591 Spd Ref Sel Sts Speed Reference
514 MchBrngEventLvl Predictive Main 592 Selected Spd Ref Speed Reference
515 MchBrngEventActn Predictive Main 593 Limited Spd Ref Speed Reference
516 MchBrngResetLog Predictive Main 594 Ramped Spd Ref Speed Reference
517 MchLubeElpsdHrs Predictive Main 595 Filtered Spd Ref Speed Reference
518 MchLube EventLvl Predictive Main 596 Speed Rate Ref Speed Reference
519 MchLubeEventActn Predictive Main 597 Final Speed Ref Speed Reference
520 Max Fwd Speed Speed Limits 600 Trim Ref A Sel Speed Trim
521 Max Rev Speed Speed Limits 601 Trim Ref A Stpt Speed Trim
522 Min Fwd Speed Speed Limits 602 Trim RefA AnlgHi Speed Trim
523 Min Rev Speed Speed Limits 603 Trim RefA AnlgLo Speed Trim
524 Overspeed Limit Speed Limits 604 Trim Ref B Sel Speed Trim
525 Zero Speed Limit Speed Limits 605 Trim Ref B Stpt Speed Trim
526 Skip Speed 1 Speed Limits 606 Trim RefB AnlgHi Speed Trim
527 Skip Speed 2 Speed Limits 607 Trim RefB AnlgLo Speed Trim
528 Skip Speed 3 Speed Limits 608 TrmPct RefA Sel Speed Trim
529 Skip Speed Band Speed Limits 609 TrmPct RefA Stpt Speed Trim
535 Accel Time 1 Speed Ramp Rates 610 TrmPct RefA AnHi Speed Trim

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Number Parameter Name Group Number Parameter Name Group

611 TrmPct RefA AnLo Speed Trim 686 Torque Step Torque Reference
612 TrmPct RefB Sel Speed Trim 687 Notch Fltr Freq Torque Reference
613 TrmPct RefB Stpt Speed Trim 688 Notch Fltr Atten Torque Reference
614 TrmPct RefB AnHi Speed Trim 689 Filtered Trq Ref Torque Reference
615 TrmPct RefB AnLo Speed Trim 690 Limited Trq Ref Torque Reference
616 SpdTrimPrcRefSrc Speed Trim 695 Inertia CompMode 755 Inertia Comp
617 Spd Trim Source Speed Trim 696 Inertia Acc Gain 755 Inertia Comp
620 Droop RPM at FLA Slip/Droop Comp 697 Inertia Dec Gain 755 Inertia Comp
621 Slip RPM at FLA Slip/Droop Comp 698 Inert Comp LPFBW 755 Inertia Comp
622 Slip Comp BW Slip/Droop Comp 699 Inertia Comp Out 755 Inertia Comp
623 VHzSV SpdTrimReg Slip/Droop Comp 700 Ext Ramped Ref 755 Inertia Comp
635 Spd Options Ctrl Speed Regulator 704 InAdp LdObs Mode 755 Friction Comp
636 Speed Reg BW Speed Regulator 705 Inertia Adapt BW 755 Friction Comp
637 SReg FB Fltr Sel Speed Regulator 706 InertiaAdaptGain 755 Friction Comp
638 SReg FB FltrGain Speed Regulator 707 Load Estimate 755 Friction Comp
639 SReg FB Fltr BW Speed Regulator 708 InertiaTrqAdd 755 Friction Comp
640 Filtered SpdFdbk Speed Regulator 709 IA LdObs Delay 755 Friction Comp
641 Speed Error Speed Regulator 710 InertAdptFltrBW 755 Friction Comp
642 Servo Lock Gain 755 Speed Regulator 711 Load Observer BW 755 Friction Comp
643 SpdReg AntiBckup Speed Regulator 720 PTP PsnRefStatus Position Cfg/Sts
644 Spd Err Fltr BW Speed Regulator 721 Position Control Position Cfg/Sts
645 Speed Reg Kp Speed Regulator 722 Psn Selected Ref Position Cfg/Sts
646 Speed Reg Max Kp Speed Regulator 723 Psn Command Position Cfg/Sts
647 Speed Reg Ki Speed Regulator 724 Psn Reg Status Position Cfg/Sts
648 Alt Speed Reg BW Speed Regulator 725 Zero Position Position Cfg/Sts
649 Alt Speed Reg Kp Speed Regulator 726 In Pos Psn Band Position Cfg/Sts
650 Alt Speed Reg Ki Speed Regulator 727 In Pos Psn Dwell Position Cfg/Sts
651 AltSpdErr FltrBW Speed Regulator 730 Homing Status Position Homing
652 SReg Trq Preset Speed Regulator 731 Homing Control Position Homing
653 Spd Loop Damping Speed Regulator 732 DI Find Home Position Homing
654 Spd Reg Int Out Speed Regulator 733 DI Redefine Psn Position Homing
655 Spd Reg Pos Lmt Speed Regulator 734 DI OL Home Limit Position Homing
656 Spd Reg Neg Lmt Speed Regulator 735 Find Home Speed Position Homing
657 SReg OutFltr Sel Speed Regulator 736 Find Home Ramp Position Homing
658 SReg OutFltrGain Speed Regulator 737 Actual Home Psn Position Homing
659 SReg OutFltr BW Speed Regulator 738 User Home Psn Position Homing
660 SReg Output Speed Regulator 745 PsnWatch1 Select 755 Position Watch
663 VHzSV Spd Reg Kp Speed Regulator 746 PsnWatch1 DtctIn 755 Position Watch
664 VHzSV Spd Reg Ki Speed Regulator 747 PsnWatch1 Stpt 755 Position Watch
665 Speed Comp Sel Speed Comp 748 PsnWatch2 Select 755 Position Watch
666 Speed Comp Gain Speed Comp 749 PsnWatch2 DtctIn 755 Position Watch
667 Speed Comp Out Speed Comp 750 PsnWatch2 Stpt 755 Position Watch
670 Pos Torque Limit Torque Limits 765 Psn Ref Select Direct
671 Neg Torque Limit Torque Limits 766 Psn Direct Stpt Direct
675 Trq Ref A Sel Torque Reference 767 Psn Direct Ref Direct
676 Trq Ref A Stpt Torque Reference 770 PTP Control Point to Point
677 Trq Ref A AnlgHi Torque Reference 771 PTP Mode Point to Point
678 Trq Ref A AnlgLo Torque Reference 772 DI Indx Step Point to Point
679 Trq Ref A Mult Torque Reference 773 DI Indx StepRev Point to Point
680 Trq Ref B Sel Torque Reference 774 DI Indx StepPrst Point to Point
681 Trq Ref B Stpt Torque Reference 775 PTP Ref Sel Point to Point
682 Trq Ref B AnlgHi Torque Reference 776 PTP Reference Point to Point
683 Trq Ref B AnlgLo Torque Reference 777 PTP Feedback Point to Point
684 Trq Ref B Mult Torque Reference 778 PTP Ref Scale Point to Point
685 Selected Trq Ref Torque Reference 779 PTP Index Preset Point to Point

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Number Parameter Name Group Number Parameter Name Group

780 PTP Setpoint Point to Point 846 Psn Reg Droop Position Reg
781 PTP Accel Time Point to Point 847 Psn Fdbk Position Reg
782 PTP Decel Time Point to Point 871 Port 1 Reference Comm Control
783 PTP Speed FwdRef Point to Point 872 Port 2 Reference Comm Control
784 PTP Command Point to Point 873 Port 3 Reference Comm Control
785 PTP Fwd Vel Lmt Point to Point 874 Port 4 Reference Comm Control
786 PTP Rev Vel Lmt Point to Point 875 Port 5 Reference Comm Control
787 PTP S Curve Point to Point 876 Port 6 Reference Comm Control
788 PTP Vel Override Point to Point 877 Port13 Reference 755 Comm Control
789 PTP EGR Mult Point to Point 878 Port14 Reference Comm Control
790 PTP EGR Div Point to Point 879 Drive Logic Rslt Comm Control
795 PLL Control 755 Phase Lock Loop 880 DPI Ref Rslt Comm Control
796 PLL Ext Spd Sel 755 Phase Lock Loop 881 DPI Ramp Rslt Comm Control
797 PLL Ext Spd Stpt 755 Phase Lock Loop 882 DPI Logic Rslt Comm Control
798 PLL Ext SpdScale 755 Phase Lock Loop 883 Drive Ref Rslt 753 Comm Control
799 PLL Psn Ref Sel 755 Phase Lock Loop 884 Drive Ramp Rslt 753 Comm Control
800 PLL Psn Stpt 755 Phase Lock Loop 885 Port Mask Act Security
801 PLL BW 755 Phase Lock Loop 886 Logic Mask Act Security
802 PLL LPFilter BW 755 Phase Lock Loop 887 Write Mask Act Security
803 PLL Virt Enc RPM 755 Phase Lock Loop 888 Write Mask Cfg Security
804 PLL EPR Input 755 Phase Lock Loop 895 Data In A1 DPI Datalinks
805 PLL Rvls Input 755 Phase Lock Loop 896 Data In A2 DPI Datalinks
806 PLL Psn Out Fltr 755 Phase Lock Loop 897 Data In B1 DPI Datalinks
807 PLL Speed Out 755 Phase Lock Loop 898 Data In B2 DPI Datalinks
808 PLL Speed OutAdv 755 Phase Lock Loop 899 Data In C1 DPI Datalinks
809 PLL Enc Out 755 Phase Lock Loop 900 Data In C2 DPI Datalinks
810 PLL Enc Out Adv 755 Phase Lock Loop 901 Data In D1 DPI Datalinks
811 PLL EPR Output 755 Phase Lock Loop 902 Data In D2 DPI Datalinks
812 PLL Rvls Output 755 Phase Lock Loop 905 Data Out A1 DPI Datalinks
815 Psn Ref EGR Out Electronic Gear 906 Data Out A2 DPI Datalinks
816 Psn EGR Mult Electronic Gear 907 Data Out B1 DPI Datalinks
817 Psn EGR Div Electronic Gear 908 Data Out B2 DPI Datalinks
820 Psn Offset 1 Sel Position Offset 909 Data Out C1 DPI Datalinks
821 Psn Offset 1 Position Offset 910 Data Out C2 DPI Datalinks
822 Psn Offset 2 Sel Position Offset 911 Data Out D1 DPI Datalinks
823 Psn Offset 2 Position Offset 912 Data Out D2 DPI Datalinks
824 Psn Offset Vel Position Offset 919 Stop Owner Owners
825 LdPsn Fdbk Mult 755 Ld Psn Fdbk Scal 920 Start Owner Owners
826 LdPsn Fdbk Div 755 Ld Psn Fdbk Scal 921 Jog Owner Owners
830 PsnNtchFltrFreq Position Reg 922 Dir Owner Owners
831 PsnNtchFltrDepth Position Reg 923 Clear Flt Owner Owners
832 Psn Out Fltr Sel Position Reg 924 Manual Owner Owners
833 Psn Out FltrGain Position Reg 925 Ref Select Owner Owners
834 Psn Out Fltr BW Position Reg 930 Speed Ref Source Status
835 Psn Error Position Reg 931 Last StartSource Status
836 Psn Actual Position Reg 932 Last Stop Source Status
837 Psn Load Actual 755 Position Reg 933 Start Inhibits Status
838 Psn Reg Ki Position Reg 934 Last StrtInhibit Status
839 Psn Reg Kp Position Reg 935 Drive Status 1 Status
840 PReg Pos Int Lmt Position Reg 936 Drive Status 2 Status
841 PReg Neg Int Lmt Position Reg 937 Condition Sts 1 Status
842 PsnReg IntgrlOut Position Reg 940 Drive OL Count Status
843 PsnReg Spd Out Position Reg 941 IGBT Temp Pct Status
844 PReg Pos Spd Lmt Position Reg 942 IGBT Temp C Status
845 PReg Neg Spd Lmt Position Reg 943 Drive Temp Pct Status

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Number Parameter Name Group Number Parameter Name Group

944 Drive Temp C Status 1079 PID Output Sel Process PID
945 At Limit Status Status 1080 PID Output Mult Process PID
946 Safety Port Sts Status 1081 PID Upper Limit Process PID
950 Minor Flt Cfg Fault/Alarm Info 1082 PID Lower Limit Process PID
951 Last Fault Code Fault/Alarm Info 1083 PID Deadband Process PID
952 Fault Status A Fault/Alarm Info 1084 PID LP Filter BW Process PID
953 Fault Status B Fault/Alarm Info 1085 PID Preload Process PID
954 Status1 at Fault Fault/Alarm Info 1086 PID Prop Gain Process PID
955 Status2 at Fault Fault/Alarm Info 1087 PID Int Time Process PID
956 Fault Frequency Fault/Alarm Info 1088 PID Deriv Time Process PID
957 Fault Amps Fault/Alarm Info 1089 PID Status Process PID
958 Fault Bus Volts Fault/Alarm Info 1090 PID Ref Meter Process PID
959 Alarm Status A Fault/Alarm Info 1091 PID Fdbk Meter Process PID
960 Alarm Status B Fault/Alarm Info 1092 PID Error Meter Process PID
961 Type 2 Alarms Fault/Alarm Info 1093 PID Output Meter Process PID
962 AlarmA at Fault Fault/Alarm Info 1100 Trq Prove Cfg 755 Torque Prove
963 AlarmB at Fault Fault/Alarm Info 1101 Trq Prove Setup 755 Torque Prove
970 Testpoint Sel 1 Testpoints 1102 DI FloatMicroPsn 755 Torque Prove
971 Testpoint Fval 1 Testpoints 1103 Trq Prove Status 755 Torque Prove
972 Testpoint Lval 1 Testpoints 1104 Trq Lmt SlewRate 755 Torque Prove
974 Testpoint Sel 2 Testpoints 1105 Speed Dev Band 755 Torque Prove
975 Testpoint Fval 2 Testpoints 1106 SpdBand Intgrtr 755 Torque Prove
976 Testpoint Lval 2 Testpoints 1107 Brk Release Time 755 Torque Prove
978 Testpoint Sel 3 Testpoints 1108 Brk Set Time 755 Torque Prove
979 Testpoint Fval 3 Testpoints 1109 Brk Alarm Travel 755 Torque Prove
980 Testpoint Lval 3 Testpoints 1110 Brk Slip Count 755 Torque Prove
982 Testpoint Sel 4 Testpoints 1111 Float Tolerance 755 Torque Prove
983 Testpoint Fval 4 Testpoints 1112 MicroPsnScalePct 755 Torque Prove
984 Testpoint Lval 4 Testpoints 1113 ZeroSpdFloatTime 755 Torque Prove
1035 PkDtct Stpt Real 755 Peak Detection 1120 Fiber Control 753 Fibers Function
1036 PkDtct Stpt Dint 755 Peak Detection 1121 Fiber Status 753 Fibers Function
1037 PkDtct1 In Sel 755 Peak Detection 1122 Sync Time 753 Fibers Function
1038 PkDtct1PresetSel 755 Peak Detection 1123 Traverse Inc 753 Fibers Function
1039 Peak1 Cfg 755 Peak Detection 1124 Traverse Dec 753 Fibers Function
1040 Peak 1 Change 755 Peak Detection 1125 Max Traverse 753 Fibers Function
1041 PeakDetect1 Out 755 Peak Detection 1126 P Jump 753 Fibers Function
1042 PkDtct2 In Sel 755 Peak Detection 1129 DI Fiber SyncEna 753 Fibers Function
1043 PkDtct2PresetSel 755 Peak Detection 1130 DI Fiber TravDis 753 Fibers Function
1044 Peak2 Cfg 755 Peak Detection 1131 Adj Vltg Config 753 Adjustable Vltg
1045 Peak 2 Change 755 Peak Detection 1133 Adj Vltg Select 753 Adjustable Vltg
1046 PeakDetect2 Out 755 Peak Detection 1134 Adj Vltg Ref Hi 753 Adjustable Vltg
1065 PID Cfg Process PID 1135 Adj Vltg Ref Lo 753 Adjustable Vltg
1066 PID Control Process PID 1136 Adj Vltg TrimSel 753 Adjustable Vltg
1067 PID Ref Sel Process PID 1137 Adj Vltg Trim Hi 753 Adjustable Vltg
1068 PID Ref AnlgHi Process PID 1138 Adj Vltg Trim Lo 753 Adjustable Vltg
1069 PID Ref AnlgLo Process PID 1139 Adj Vltg Command 753 Adjustable Vltg
1070 PID Setpoint Process PID 1140 Adj Vltg AccTime 753 Adjustable Vltg
1071 PID Ref Mult Process PID 1141 Adj Vltg DecTime 753 Adjustable Vltg
1072 PID Fdbk Sel Process PID 1142 Adj Vltg Preset1 753 Adjustable Vltg
1073 PID Fdbk AnlgHi Process PID 1143 Adj Vltg Preset2 753 Adjustable Vltg
1074 PID Fdbk AnlgLo Process PID 1144 Adj Vltg Preset3 753 Adjustable Vltg
1075 PID FBLoss SpSel Process PID 1145 Adj Vltg Preset4 753 Adjustable Vltg
1076 PID FBLoss TqSel Process PID 1146 Adj Vltg Preset5 753 Adjustable Vltg
1077 PID Fdbk Process PID 1147 Adj Vltg Preset6 753 Adjustable Vltg
1078 PID Fdbk Mult Process PID 1148 Adj Vltg Preset7 753 Adjustable Vltg

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Number Parameter Name Group Number Parameter Name Group

1149 Adj Vltg RefMult 753 Adjustable Vltg 1222 DI StrtStep Sel0 755 Profiling
1150 Adj Vltg Scurve 753 Adjustable Vltg 1223 DI StrtStep Sel1 755 Profiling
1151 Adj Vltg TrimPct 753 Adjustable Vltg 1224 DI StrtStep Sel2 755 Profiling
1152 Min Adj Voltage 753 Adjustable Vltg 1225 DI StrtStep Sel3 755 Profiling
1165 Rod Speed 753 Pump Jack 1226 DI StrtStep Sel4 755 Profiling
1166 Rod Torque 753 Pump Jack 1230…1380 Step 1…16 Type 755 Profiling
1167 Rod Speed Cmd 753 Pump Jack 1231…1381 Step 1…16 Velocity 755 Profiling
1168 TorqAlarm Action 753 Pump Jack 1232…1382 Step 1…16 Accel 755 Profiling
1169 TorqAlarm Config 753 Pump Jack 1233…1383 Step 1…16 Decel 755 Profiling
1170 TorqAlarm Dwell 753 Pump Jack 1234…1384 Step 1…16 Value 755 Profiling
1171 TorqAlarm Level 753 Pump Jack 1235…1385 Step 1…16 Dwell 755 Profiling
1172 TorqAlm Timeout 753 Pump Jack 1236…1386 Step 1…16 Batch 755 Profiling
1173 TorqAlarm TOActn 753 Pump Jack 1237…1387 Step 1…16 Next 755 Profiling
1174 Total Gear Ratio 753 Pump Jack 1238…1388 Step 1…16 Action 755 Profiling
1175 Max Rod Speed 753 Pump Jack 1239…1389 Step 1…16 Dig In 755 Profiling
1176 Max Rod Torque 753 Pump Jack 1390 PCAM Control 755 Camming
1177 Min Rod Speed 753 Pump Jack 1391 PCAM Mode 755 Camming
1178 Motor Sheave 753 Pump Jack 1392 PCAM Psn Select 755 Camming
1179 OilWell Pump Cfg 753 Pump Jack 1393 PCAM Psn Stpt 755 Camming
1180 PCP Pump Sheave 753 Pump Jack 1394 PCAM Psn Ofst 755 Camming
1181 Gearbox Limit 753 Pump Jack 1395 PCAM PsnOfst Eps 755 Camming
1182 Gearbox Rating 753 Pump Jack 1396 PCAM Span X 755 Camming
1183 Gearbox Ratio 753 Pump Jack 1397 PCAM Scale X 755 Camming
1184 Gearbox Sheave 753 Pump Jack 1398 PCAM Span Y 755 Camming
1187 Pump Off Config 753 Pump Off 1399 PCAM ScaleY Sel 755 Camming
1188 Pump Off Setup 753 Pump Off 1400 PCAM ScaleYSetPt 755 Camming
1189 Pump Off Action 753 Pump Off 1401 PCAM VelScaleSel 755 Camming
1190 Pump Off Control 753 Pump Off 1402 PCAM VelScaleSP 755 Camming
1191 Pump Off Status 753 Pump Off 1403 PCAM Slope Begin 755 Camming
1192 Pump Cycle Store 753 Pump Off 1404 PCAM Slope End 755 Camming
1193 Set Top ofStroke 753 Pump Off 1405 PCAM Main EndPnt 755 Camming
1194 Torque Setpoint 753 Pump Off 1406 PCAM Main Types 755 Camming
1195 Pump Off Level 753 Pump Off 1407…1437 PCAM Main Pt X 0…15 755 Camming
1196 Pump Off Speed 753 Pump Off 1408…1438 PCAM Main Pt Y 0…15 755 Camming
1197 Pump Off Time 753 Pump Off 1439 PCAM Aux EndPnt 755 Camming
1198 Pct Cycle Torque 753 Pump Off 1440 PCAM Aux Types 755 Camming
1199 Pct Lift Torque 753 Pump Off 1441…1469 PCAM Aux Pt X 1…15 755 Camming
1200 Pct Drop Torque 753 Pump Off 1442…1470 PCAM Aux Pt Y 1…15 755 Camming
1201 Stroke Pos Count 753 Pump Off 1471 PCAM Status 755 Camming
1202 Stroke Per Min 753 Pump Off 1472 PCAM Vel Out 755 Camming
1203 Pump Off Count 753 Pump Off 1473 PCAM Psn Out 755 Camming
1204 PumpOff SleepCnt 753 Pump Off 1474 DI PCAM Start 755 Camming
1205 Day Stroke Count 753 Pump Off
1206 DI PumpOff Disbl 753 Pump Off “753” indicates parameter is used by PowerFlex 753
1207 Pump OffSleepLvl 753 Pump Off drives only.
1210 Profile Status 755 Profiling
1212 Units Traveled 755 Profiling “755” indicates parameter is used by PowerFlex 755
1213 Profile Command 755 Profiling drives only.
1215 Counts Per Unit 755 Profiling
1216 ProfVel Override 755 Profiling
1217 Prof DI Invert 755 Profiling
1218 DI Hold Step 755 Profiling
1219 DI Abort Step 755 Profiling
1220 DI Abort Profile 755 Profiling
1221 DI Vel Override 755 Profiling

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 115

Notes:

PowerFlex 750-Series Installation Instructions – Publication 750-IN001C-EN-P – September 2009

U.S. Allen-Bradley Drives Technical Support - Tel: (1) 262.512.8176, Fax: (1) 262.512.2222, Email: [email protected], Online: www.ab.com/support/abdrives

*PN-57692*
PN-57692
www.rockwellautomation.com

Power, Control and Information Solutions Headquarters

Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204 USA,Tel: (1) 414.382.2000, Fax: (1) 414.382.4444
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Publication 750-IN001C-EN-P – September 2009

Supersedes 750-IN001B-EN-P – June 2009 Copyright ® 2009 Rockwell Automation. All rights reserved. Printed in USA.