The Pneumatics Installation Guide: Festo Worldwide WWW - Festo
The Pneumatics Installation Guide: Festo Worldwide WWW - Festo
www.festo.com
135139 (EN)
Subject to change – 2015/03
Installation Guide
The Pneumatics
The right installation materi-
als for every application –
system solutions from Festo
1 Tubing/fitting combinations 7
2 Tubing/pipes 11
3 Fittings 43
6 Couplings 187
7 Distributors 193
10 Accessories 205
1 Tubing/fitting combinations 7
2 Tubing/pipes 11
2.1 Plastic tubing 11
2.1.1 Tubing, with standard O.D. 15
2.1.2 Tubing, with standard I.D. 35
2.1.3 Spiral tubing 36
2.2 Pipes 40
2.2.1 Compressed air piping PQ 41
3 Fittings 43
3.1 For standard O.D. tubing
Selection aid
–– Push-in fittings 44
–– Multiple distributors 47
–– Function fittings
and special function
connectors 48
–– Push-in connectors 49
3.2 For standard I.D. tubing 117
Selection aid
–– Barbed fittings 118
–– Quick connectors 118
–– Union nut 119
–– Multiple distributor 119
6 Couplings 187
6.1 Quick connection couplings
Shut-off at one end 189
Shut-off at both ends 191
6.2 Safety couplings 192
7 Distributors 193
7.1 Distribution manifolds 194
10 Accessories 205
Sealing material 206
Connecting/disconnecting
tools for tubing 208
Silencers 210
Whenever you see this symbol in the printed or electronic cata-
logue, it means the product is from our core product range for the
main applications of automation technology.
The symbol provides you with quick guidance, and makes it easier
to place your order. Unless otherwise specified, all products inclu-
ded in this range are in stock and ready for immediate delivery.
Key
D1 Pneumatic connection 1
D2 Pneumatic connection 2
D3 Pneumatic connection 3
D5 Male thread for hex nut
Di For tubing I.D.
n No. of inputs/outputs
qnN The standard nominal flow rate qnN is the flow rate based
on standard conditions at an operating pressure of
p1 = 6 bar and an output pressure of p2 = 5 bar, measured
at room temperature t = 20 °C.
Product from our core product range for easy selection and
quick ordering
6 Festo AG & Co. KG – 2015/03
1 Tubing/fitting combinations
High pressures
Anti-static
Selection aid 12
Material Type
Fire protection
food industry
classification
Antistatic
to UL 94
Standard O.D. tubing
Polyamide PAN – – –
Polyamide PAN-R – – –
Polyamide PAN-MF – – –
Polyamide PAN-V0 – –
Perfluoralkoxyalkan PFAN –
Polyethylene PEN – – –
Polyethylene PLN – –
Polyurethane PUN – – –
Polyurethane PUN-DUO – – –
Polyurethane PUN-CM – –
Polyurethane PUN-H – –
Polyurethane PUN-H-DUO – –
Polyurethane PUN-V0 – –
Polyurethane PUN-V0-C – –
Spiral tubing
Polyurethane PUN-S – – –
Polyurethane PUN-S-DUO – – –
Criterion met
1) fibre-reinforced
– Unsuitable
link trunking
UV radiation
Hydrolysis
Chemicals
Standard O.D. tubing
PAN ++ + ++ + 15
PAN-R ++ + ++ + 17
PAN-MF +++ + ++ + 17
PAN-V0 – ++ ++ ++ + 18
PFAN – – ++ +++ +++ 19
PEN +++ ++2) +++ ++ 20
PLN – ++2) +++ ++ 23
PUN ++ ++2) + – 25
PUN-DUO ++ + + – 27
PUN-CM +++ ++ ++ + 28
PUN-H ++ ++2) ++ + 29
PUN-H-DUO ++ + ++ + 32
PUN-V0 ++ ++2) ++ + 32
PUN-V0-C ++ ++2) ++ + 33
Spiral tubing
PUN-S – + – 36
PUN-S-DUO – + – 37
Criterion met
+++ Very well suited
++ Well suited
+ Limited suitability (upon request)
– Unsuitable
2) Applies to black colour
QS-V0 4)
NPQH 2)
NPQP 3)
NPKA 6)
CRQS 4)
NPCK 5)
QS-B 1)
CN 7)
CK 8)
Standard O.D. tubing
PAN ++ ++ ++ ++ ++ ++ + ++ ++ ++ ++ 15
PAN-R ++ ++ ++ ++ ++ ++ + – ++ – – 17
PAN-MF ++ ++ ++ ++ ++ ++ + – – – – 17
PAN-V0 + + + + + + ++ – – – – 18
PFAN ++ ++ ++ ++ ++ ++ + ++ ++ ++ ++ 19
PEN ++ ++ ++ ++ ++ ++ + ++ ++ ++ ++ 20
PLN ++ ++ ++ ++ ++ ++ + ++ ++ + ++ 23
PUN ++ ++ ++ ++ ++ ++ + ++ ++ ++ ++ 25
PUN-DUO ++ ++ ++ ++ ++ ++ + ++ ++ ++ ++ 27
PUN-CM + + ++ ++ + + + ++ + + + 28
PUN-H ++ ++ ++ ++ ++ ++ + ++ ++ – ++ 29
PUN-H-DUO ++ ++ ++ ++ ++ ++ + ++ ++ – ++ 32
PUN-V0 + + ++ ++ + ++ + ++ + + ++ 32
PUN-V0-C + + ++ ++ + ++ + – – – – 33
Page 51 59 89 95 103 107 111 121 115 123 127
PAN
PAN
PAN-R
PAN-MF
PAN-V0
1) packaging unit 50 m
2) packaging unit 20 m
PAN
Configurable product
This product and all its variants can be ordered via the
configurator, which can be found online at
www.festo.com/catalogue/...
Enter „PAN“ or the configuration part number „553610“.
PFAN
PEN
PEN
PEN
Configurable product
This product and all its variants can be ordered via the
configurator, which can be found online at
www.festo.com/catalogue/...
Enter „PEN“ or the configuration part number „553769“.
PLN
PLN
Configurable product
This product and all its variants can be ordered via the
configurator, which can be found online at
www.festo.com/catalogue/...
Enter „PLN“ or the configuration part number „553850“.
PUN
PUN
PUN-DUO
PUN-CM
antistatic
Type D1 di Tubing colour Part No.
PUN-CM 4 2.5 black 188882
6 4 188883
8 5 130816
10 6.5 130817
12 8 130818
PUN-H
PUN-H
PUN-H
PUN-H-DUO
PUN-V0
PUN-V0-C
flame-retardant
Type D1 di Tubing colour Part No.
PUN-V0-C 4 2 black 570349
blue 570350
6 2 black 561698
blue 561702
green 561706
red 561710
white 561714
yellow 561718
brown 561722
8 4 black 561699
blue 561703
green 561707
red 561711
white 561715
yellow 561719
brown 561723
10 6 black 561700
blue 561704
green 561708
red 561712
white 561716
yellow 561720
brown 561724
12 8 black 561701
blue 561705
green 561709
red 561713
white 561717
yellow 561721
brown 561725
14 9.8 black 570351
blue 570352
16 11 black 570353
blue 570354
PUN
Configurable product
This product and all its variants can be ordered via the
configurator, which can be found online at
www.festo.com/catalogue/...
Enter „PUN“ or the configuration part number „553573“.
PU
PCN
for use with condensate drains on D series service units
Type D1 di Tubing colour Part No.
PCN 6.5 4 natural 7134
P
Tubing for barbed hose fitting N
Type D1 di Tubing colour Part No.
P 13 6 blue 2231
16 9 2232
23 13 black 2234
31 19 2235
PUN-S
PUN-S-DUO
PUN-SG
with 2 threaded fittings G¼ and Gy
Type D1 di Working Tubing colour Part No.
length [m]
PUN-SG 9.5 6.4 2.4 blue 533463
4.8 533464
6 533465
11.7 7.9 4.8 533466
6 533467
PPS
with 2 threaded fittings G¼
Type D1 di Working Tubing colour Part No.
length [m]
PPS 6.35 4.75 7.5 blue 19798
15 19799
7.95 6.35 7.5 19796
15 19797
2.2 Pipes
Selection aid 40
Pipes
Polyamide pipe
PQ-PA 41
Aluminium pipe
PQ-AL 41
Pipe clamp
PQ-RK-…-B 42
Pipe cutter
ZR 42
Polyamide pipe
Aluminium pipe
Pipe clamp
Pipe cutter
The right fitting for every task functions for simple applica-
tions
Festo‘s range of fittings is • QSM/QS:
incredibly diverse, with a port- Standard series with a wide
folio that consists of materials, range of variants for stan-
designs and connections in a dard applications
variety of standard or innova- • QS-V0:
tive options. And that‘s not to Welding spatter resistant
mention the range of sizes series for applications invol-
available. This portfolio is sure ving flying sparks
to include the most appropriate • NPKA:
fitting for every application. Cleanroom compatible series
QSM Mini
QS Standard QS-V0 Resistant to welding spatter
NPQM Brass (nickel-plated) NPQH Brass (nickel-plated)
NPQP Polypropylene CRQS Stainless steel
NPKA Polymer
L-shape L-shape
Variant Type Page Variant Type Page
360° orientable, Male thread 360° orientable, Male thread
with external hex with internal hex
QSML-B 53 QSLV-…I 73
QSL-B 55
QSML 63
QSL 71 Male thread with internal hex
QSLV 73 NPQM-LK… 93
NPQH-L 99
CRQSL 109
QSLL-B 55 Male thread with external hex
QSMLL 63 NPKA-L 116
QSLL 72
NPQH-LL 99
Male thread with external hex
NPQM-L… 90
NPQM-LK… 93
NPQP-L… 104
NPQP-LQ… 104
QSL-V0 113
360° orientable with internal
hex
QSMLV-…I 64
QSMLLV-…I 64
T-shape Y-shape
Variant Type Page Variant Type Page
360° orientable, Male thread 360° orientable, Male thread
with external hex with external hex
QSMT-B 53 QSY-B 57
QST-B 56 QSY 78
QSMTL 65
QST 75 Male thread with external hex
QSTL 77 NPQP-Y… 105
NPQH-T 100
CRQST 109
Male thread with external hex QSYL 80
NPQM-T… 91
NPQP-T… 104
QST-V0 114
360° orientable, Male thread QSYLV 80
with internal hex
QSTL-B 56
Male and female thread with
external hex
360° orientable with male and
QSYTF 81
female thread
QSTF 76
W-Form
Variant Type Page
360° orientable
Male thread
QSW 77
QSM Mini
QS Standard QS-V0 Resistant to welding spatter
NPQM Brass (nickel-plated) NPQH Brass (nickel-plated)
NPQP Polypropylene CRQS Stainless steel
NPKA Polymer
L-shape T-shape
Variant Type Page Variant Type Page
2 series outlets 3 series outlets
360° orientable 360° orientable
QSLV2 82 Male thread with external hex
QST3 84
2 series outlets
NPQM- 93
LFK…
3 series outlets
360° orientable
QSLV3 82
4 series outlets
360° orientable
QSLV4 83
6 series outlets
360° orientable
QSLV6 83
4 series outlets
360° orientable
Male thread with external hex
QSQ 84
Function fittings
L-shape
Variant Type Page
Self-closing push-in L-fitting
Male thread with external hex
QSKL 86
Straight design
Variant Type Page
Self-closing push-in connector
QSK 85
QSM Mini
QS Standard QS-V0 Resistant to welding spatter
NPQM Brass (nickel-plated) NPQH Brass (nickel-plated)
NPQP Polypropylene CRQS Stainless steel
NPKA Polymer
T-shape X-shape
Variant Type Page Variant Type Page
Push-in T-connector Push-in X-connector
QST-B 56 QSMX 66
QSMT 66
QST 76 QSX 78
NPQM-T… 92
NPQH-T 101
NPQP-T... 105
CRQST 109
Y-shape
QST-V0 114
Variant Type Page
with push-in sleeve
NPQM-T… 92 Push-in Y-connector
QSY-B 57
QSMY 66
Push-in T-connector QSY 79
NPKA-T 116 NPQM-Y… 92
NPQH-Y 101
NPQP-Y… 106
CRQSY 110
Push-in Y-connector
W-shape with push-in sleeve
Variant Type Page QSY-…H 79
QSY-...H-B 79
Push-in angled connector with
push-in sleeve
QSW-HL 77
QSM Mini
QS Standard QS-V0 Resistant to welding spatter
NPQM Brass (nickel-plated) NPQH Brass (nickel-plated)
NPQP Polypropylene CRQS Stainless steel
NPKA Polymer
3.1.1 QS-B,
Core functionality
Reducing
QS-B 6 4 130969
8 4 132145
6 130970
10 6 132146
8 130971
12 8 132147
10 130972
Push-in T-connector
Reducing
QSY-B 6 4 130960
Type D1 D2 Part No.
8 4 132140
QSY-B Rx 4 132014 6 130961
6 132015 10 6 132141
8 132016 8 130962
R¼ 4 132017 12 8 132142
6 132018 10 130963
8 132019 16 12 132143
10 132160
Ry 6 132020
8 132021
10 132022
12 132161
R½ 10 132024
12 132025
QSM Rx 4
153305 QSM- Rx 4
153316
6
153307 …-I 6
153318
QSMF M3 3
153308 QSMS 3
153375
4
153310 4
153376
M5 3
153309 6
153377
4
153311
Push-in cap
Push-in fitting
Male thread
with internal hex
Type D1 Part No.
QSMC 3 153381
Reducing Reducing
QSMT 4 3
153368 QSMY 4 3
153373
6 4
153369 6 4
153374
Push-in X-connector
Push-in fitting
Male thread
with external hex
QS Rx 4
153001 QS Gx 4
186095
6
153002 6
186096
8
153004 8
186098
10
190643 G¼ 6
186097
R¼ 4
190644 8
186099
6
153003 10
186101
8
153005 12
186350
10
153007 Gy 8
186100
12
164980 10
186102
Ry 6
190645 12
186103
8
153006 16
186347
10
153008 G½ 12
186104
12
153009 16
186105
G¾ 22 8040613
16
164957
R½ 10
190646
12
153010
16
153011
Blanking plug
Push-in L-fitting
360° rotatable
Male thread
with external hex
Push-in L-connector
Type D1 D2 Part No.
QSL-… 4 4
153065
HL 6 6
153066
Type D1 Part No.
8 8
153067
10 10
153068
QSL 6
153070 12 12
153069
8
153071
10
153072
12
153073
14
153074
16
153075
Push-in T-fitting
360° rotatable
Male thread
with external hex
Push-in Y-fitting
Male and female thread
with external hex
3.1.3 NPQM
Brass (nickel-plated)
Push-in L-connector
with push-in sleeve
Reducing
Push-in T-connector
NPQM- 6 4 558803
Y… 8 6 558804
10 8 558805
3.1.4 NPQH
Brass (nickel-plated)
3.1.5 NPQP
Polypropylene
Blanking plug
3.1.6 CRQS
Stainless steel
Further information
www.festo.com/catalogue
Push-in Y-connector
3.1.7 QS-V0,
Resistant to welding
spatter
L-Click fitting
Male thread
with external hex
CN-…-PK 124
CRCN-…-PK 126 Barbed T-connector
FCN-…-PK 126
SCN-PK 124
Quick connectors
RTU-PK 124
ACK 128
LCNH-…-PK 125
CK 128
L-PK 125
QCK 129
T-shape
TCN-…-PK 125 SCK 129
V-shape
V-PK 126
LCK 130
Multiple distributor
T-shape
TCK 131
Ring piece
LK 132
FCK-…-KU 131
TK 132
Fitting
Male thread with clamped
terminal connection
NPCK Gx 6 1366257
8 1490383
G¼ 8 1691701
10 1489336
Gy 10 1489614
Further information
www.festo.com/catalogue
Gx 3 11961
4 11962
Type D1 Di Part No. 6 11963
LCNH-…- M5 2 35982 G¼ 4 11964
-PK 35983 6 11965
Gy 6 11966
Gx 3 35985
4 35986
6 35987
G¼ 4 35988
6 35989
Gy 6 35990
Barbed fitting
Type Di Part No.
Stainless steel with sealing
V-PK 2 30918 ring
3 7268
4 30920
6 150014
Type D1 Di Part No.
Barbed Y-connector CRCN-PK M5 3 30985
4 13967
6 13968
Type Di Part No.
Gx 4 13969
Y-PK 2 19540 6 13970
3 7269 8 13971
4 9586 G¼ 6 13972
6 150013 8 13973
Gy 8 13974
CK quick connectors:
The classic solution for strin-
gent safety requirements
Further information
www.festo.com/catalogue
Polymer design
CK-…-KU Gx 3 6253
4 6254
6 6255
G¼ 4 6256
6 6257
9 6258
Gy 6 6460
9 6468
End cap
Bulkhead quick connector
Female thread with sealing
ring
Type Di Part No.
CV-PK 3 6213
Type D1 Di Part No. 4 6214
6 6215
QCK M5 3 9424
9 6216
Gx 4 9425
G¼ 6 9426
Gy 9 9427 Elbow quick connector
Polymer design
SCK-…- 3 9387
-KU 4 9388
6 9389
9 9390
Polymer design
LCK-…- Gx 4 6259
-KU 6 6260
G¼ 4 6261
6 6262
Aluminium design
TCK Gy 6 4489
9 4490 Type Di Part No.
G½ 13 4101 Aluminium design
MCK 3 205254
Polymer design 4 2965
TCK-…- Gx 4 6263 4 205257
-KU 6 6264 6 2966
G¼ 4 6265 9 2967
6 6266 13 206504
Polymer design
MCK-…- 3 211289
-KU 4 211291
6 211292
9 211293
Polymer design
TK Gx 6284
6285
G¼ 6286
6287
A comprehensive range of
nominal sizes
Practical design – for practical For O.D.: 12, 15, 18, 22 and
•
applications: the CQ system 28 mm
retains the pipes externally in a • Also suitable for plastic
way which ensures that there is tubing PAN and PUN with
no reduction of nominal size. O.D. 12mm
Extremely easy and fast to ins- • For compressed air, vacuum
tall; simply push in – you don’t and liquids
even need any tools! Suitable • Can be re-used a number of
for polyamide and aluminium times
pipes. • Plug connector materials
FDA-approved
Further information
www.festo.com/catalogue
CQ-…H 135
Fluid separator
CQA 136
CQ 135
CQH-…-QS 135
L-shape
CQL 136
T-shape
CQT 136
Push-in sleeve
Push-in fitting
for connecting CQ to QS
with push-in sleeve and
sealing
ring
Type D1 D2 Part No.
CQH-…- 15 12 177721
-QS 18 16 177722
Type D1 D2 Part No. 22 16 177723
CQ-…H Gy 12 177705
15 177707
Blanking plug
G½ 12 177706
15 177708
18 177709
22 177710 Type D1 Part No.
G¾ 22 177711
CQC-…H 12 177712
G1 28 194589
15 177713
18 177714
Push-in connector 22 177715
28 194590
Pipes 39
Push-in T-connector
Type D1 Part No.
CQA 28 196984
Pipes 39
Further information
www.festo.com/catalogue
NPFC-D 139
T-shape
NPFC-T 144
E 140
NPFC-S 140
X-shape
QM 141 NPFC-X 146
NPFC-R 141
QMR 141
NPFC-R 142
D 142
NPFC-E 143
B 143
Rx Rx 8030278
R¼ 8030279
Ry 8030280
R¼ R¼ 8030281
Ry 8030282
R½ 8030283
Ry Ry 8030284
R½ 8030285
R½ R½ 8030286
R¾ 8030287
R¾ R¾ 8030288
R1 R1 8030289
Gx Gx 15621 Gx 8030291
G¼ 15622 G¼ 8030292
Gy 534150 Gy 8030293
G¼ G¼ 15623 G½ 8030294
Gy 15624 G¾ 8030295
G½ 534149
Gy Gy 15625
G½ 15626
G½ G½ 15627
G¾ 15628
G¾ G¾ 15629
NPFC-E4 Gx Gx 8030306
Gx 3568
G¼ 3569
Gy 3570
G½ 3571
G¾ 3572
G1 5763
T-fitting T-fitting
Y-fitting X-fitting
Further information
www.festo.com/catalogue
HB 151
Quick-exhaust valve
Connecting thread at both
ends Design Type Page
H 152 Without silencer
SE 155
Flat design
VBQF 156
3/2-way valve
With QS push-in connection HE-3 159
and bulkhead fitting
QHS-QS 157
Functional combination
Non-return valve
Housing: Aluminium, black anodised; brass, nickel-plated
Seals: Nitrile rubber
Non-return valve
Housing: Brass, nickel-plated; Seals: Nitrile rubber
1) Female thread
1) Female thread
2) Male thread
3) Sealing rings for male thread are included in the scope of delivery.
2) Male thread
3) Sealing rings for male thread are included in the scope of delivery.
Functional combination
with a piloted non-return function and a manual exhaust function
Housing, end cap: Polybutylene terephthalate
Hollow bolt: wrought aluminium alloy
Seals: Nitrile rubber
Further information
www.festo.com/catalogue
Pressure regulator
with pressure gauge
Design Type Page
with QS push-in connector and
individual thread
LRMA-...-QS 166
r
ba
0
5
5
0
5
0
1) open/closed
Further information
www.festo.com/catalogue
Retainer
Mini flow control valve with
female thread Design Type Page
GR-H-QS 179
Design Type Page
Slotted head screw
GRLA 178
GRLZ
Standard inline flow control
GRLO
valve with female thread
Knurled screw
VFFK 181
One-way flow control valve
with QS push-in fitting and
adjustable pressure setting
GRU 181
Design Type Page
Precision adjustment via inter-
nal hex and setting of the ran-
Precision flow control valve ges using a rotary switch
GRLSA 183
Design Type Page
on sub-base
GRP 182
GRPO
Retainer
Polyacetal
Mounting plate
for precision one-way flow control valve
Material: Polyamide
5.4 Functional
combinations 185
Function combination
Union nut
for quick connector
Distributors
8 connections
FR-8 195
9 connections
FR-9 195
12 connections
FR-12 195
Type Sup- Out- Part No. Type Sup- Out- Part No.
ply let ply let
FR-4 Gx Gx 6701 FR-9 Gx M3 30981
G¼ G¼ 7849
Gy Gy 6703
G½ G½ 6704 Distribution manifold
2 supply lines
12 outlets
Distribution manifold
2 supply lines
8 outlets
Type Sup- Out- Part No.
ply let
Type Sup- Out- Part No. FR-12 Gx M5 4525
ply let
FR-8 Gy Gx 2077
G½ G¼ 2078
G¾ G½ 6411
Rotary distributor
Single
Rotary distributor
Double
MA-…-EN
MA-…-RG
MA-…-RG
MA
MA
MAP-…-EN
MA-…-QS
FMA-…-EN
FMA
FMAP-…-EN
Polyamide, thermoplastic
polyurethane
OK Gx 531771
G¼ 531772
Gy 531773
G½ 531774
G¾ 531775
OK M3 50 570465
M5 100
M7 50
Gx 100
G¼ 100
Gy 40
G½ 30
G¾ 10
Silencer AMTE
Long design
AMTE-M- Gx 1205860
LH G¼ 1205861
Gy 1205862
G½ 1205863
G¾ 1205864
G1 1205865
Messverfahren
Measuring
MessverfahrenmethodsBiege-
Messverfahren
Durchflussrelevanter Minimaler Biegeradius Rmin
Durchflussrelevanter
Flow-relevant bendingBiege-
Durchflussrelevanterradius
Biege- Minimaler
MinimalerBiegeradius
Minimum bending Rmin
radius
Biegeradius Rmin
radius Rd
radius Rd Rd
Rd radius Rmin
Durch section
Cross Schlauchbiegung
flattenedabge-
as a
flachter
result ofQuerschnitt.
Durch bended tubing abge-
Schlauchbiegung
d = Schlauchbiegung
unverformter Schlauch-
d =flachter
Durch non Querschnitt. abge-OD
deformed tubing
d=
flachter außen-∅
unverformter
Querschnitt. Schlauch-
d1 = deformed tubing OD
d1 = verformter
außen-∅Schlauch-
d = unverformter Schlauch-
d1 =außen-∅
verformter Schlauch-
außen-∅
außen-∅Schlauch-
d1 = verformter
außen-∅
PUN-4x0.75 PUN-12x2
PUN-6x1 PUN-14x2
PUN-8x1.25 PUN-16x2.5
PUN-10x1.5
Air Consumption
Quickly and conveniently and per day. The input table
determine your system‘s air and results can be exported
consumption. Simply capture directly to Excel.
all drives and hoses, set cycle
times and working pressure
and the air consumption is Î
Îwww.festo.com/catalogue
already calculated per minute > Engineering
Installation Guide
The Pneumatics