Air Texturing Nozzle

- For air textured yarn of filament

- Tight and even loop.

- High speed texturing available.

- Low air consumption (Energy saving)

- Various types of nozzles are available.

 - High hardness of material (IMC-3) makes

less abrasion and long lifetime of nozzles.

- Special nozzles are available on request.

■ Types of nozzle

Winding Speed Denier Per Effect Yarn

Type Feed Denier Material
(m/min) Filament Over-feed (%)
Tw1 30 ~ 400 ~ 600 1.0 ~ 2.5 ~ 60 Tungsten Carbide
Tw2 125 ~ 720 ~ 600 1.5 ~ 4.0 ~ 70 (IMT-2)
Tw4 225 ~ 1,800 ~ 500 2.5 ~ 6.0 ~ 80
Tw5 450 ~ 4,600 ~ 500 ~ 22.0 ~ 80
TC1 30 ~ 400 ~ 600 1.0 ~ 2.5 ~ 60
TC2 125 ~ 720 ~ 600 1.5 ~ 4.0 ~ 70 Ceramic
TC4 225 ~ 1,800 ~ 500 2.5 ~ 6.0 ~ 80 (IMC-3)
TC5 450 ~ 4,600 ~ 500 ~ 22.0 ~ 80
EC0 20 ~ 300 ~ 1,000 0.5 ~ 2.5 ~ 45
EC1 30 ~ 400 ~ 1,000 0.5 ~ 2.5 ~ 45
Ceramic
EC2 125 ~ 720 ~ 900 0.8 ~ 3.5 ~ 45
(IMC-3)
EC4 225 ~ 1,800 ~ 800 0.8 ~ 5.5 ~ 45
EC5 450 ~ 4,600 ~ 700 ~ 12.0 ~ 40

※ This table is based on Core/Effect process with 10bar pressure for reference.

■ Recommended condition

- Range of pressure : 8 ~ 14 bar

- Temperature : 20 ~ 30℃

- Relative humidity : upto 40%

- Maximum residual oil content : 0.1 mg/m3

- No abrasive particles, size under 1㎛, Density under 1mg/m3

SD (slide) Nozzle
 - For Intermingling and Covering of Filament yarn

- Various type of nozzles are available on request.

- Constant and stable quality of yarn

- Fitted Insert design for standard housing

- We can recommend Insert type for your needs.

■ Types of Insert

Orifice Nip Usage

Type Feed Denier
Φ Shape Strength Interval Covering Intermingling

102 1.1 Circle ~ 85 S S ○

 142 1.1 Circle ~ 85 S S ○

143 1.1 Circle 85 ~ 125 S S ○

203 1.4 Circle 125 ~ 270 M S ○

204 1.6 Circle 185 ~ 420 M M ○

211 1.2 Ellipse ~ 125 S L ○ ○

212 1.4 Ellipse 125 ~ 270 S L ○ ○

213 1.6 Ellipse 185 ~ 420 S L ○ ○

312 2.0 Ellipse 420 ~ 800 S L ○ ○

412 2.5 Ellipse 800 ~ 1,600 S L ○ ○

사이트 정보

FG (Fiber Guide) Nozzle

- Interlacer for Draw twister, Cone winding machine,

DTY Machine

- Material of Nozzle is Tungsten Carbide or Ceramic

- Triangular air channel makes high air turbulence

at low pressure (2~3 bar)

- High frequency and regular nip count


 

■ Types of nozzle

Triangle Air Hole Guide Length Air Consumption

No.
(mm) (mm) (mm) (mm) (mm)
IFG15-201015 1.0 20
2.0 1.5
IFG15-201315 1.3 40
IFG15-251315 1.3 1.5 40
15
IFG15-251325 1.3 2.5 50
2.5
IFG15-251515 1.5 1.5 40
IFG15-251525 1.5 2.5 50
IFG15-302025 3.0 2.0 2.5 75
IFG20-201015 1.0 20
2.0 1.5
IFG20-201315 1.3 40
IFG20-251315 1.3 1.5 40
20
IFG20-251325 1.3 2.5 50
2.5
IFG20-251515 1.5 1.5 40
IFG20-251525 1.5 2.5 50
IFG20-302025 3.0 2.0 2.5 75

※ Air consumption result is under 2.5 bar pressure.

Heavy denier Nozzles

 - For Interlacing of Heavy denier yarn (Industrial)

- Strong and stable nip

- Komori type is also available

■ Standard Spec.

No. Air Hole Spec Feed Denier

 IKMO-25 Φ2.5 × 2hole 500 ~ 1,000
IKMO-30 Φ3.0 × 2hole 1,000 ~ 1,500
IKMO-37 Φ3.7 × 2hole 1,500 ~ 3,000
IK-17 Φ1.7 × 2hole, Φ2.0 × 1hole 800 ~ 1,500

Detorque Nozzle
- In general the synthetic filament yarn has no twist or

very low twist. But after proceed next steps the yarn

has become one direction. Twist lets assume yarn

was false twisted into S-direction.

The S-twist false twist yarn moves to second heater where torque force

is reduced by de-torque nozzle

The parameters that control the de-torque are :
* air pressure
* over feed % through second heater.
* heater temperature
* yarn speed
IM Nozzle (Triangle)
- For Interacing Machine

- Triangle channel with closed type

- Insert material : Ceramic or Tungsten Carbide

- Speed of yarn : 400 ~ 600 m/min

■ Types of Insert

Air Hole Diameter Feed Denier

Ø 1.2 ~ 70
Ø 1.4 50 ~ 200
Ø 1.6 200 ~ 300
Ø 1.8 300 ~

X-V Nozzle
 - For High denier yarn (upto 9,000D)

- For high overfeed ratio

- Various kinds of ventury and needle

■ Types of venturi and Needle

Venturi Needle Feed Denier

56 20A 50 ~ 180
70 20A 120 ~ 300
70 28B 150 ~ 500
70 33C 400 ~ 1,100
78 33C 600 ~ 1,600
78 40C 1,000 ~ 3,000
78 46C 1,800 ~ 4,000
86 46D 2,500 ~ 5,500
86 52D 3,500 ~ 6,500
100 86D 4,500 ~ 8,000
 120 100D 7,000 ~ 9,000

Oiling Nozzle
- Excellent Orange ball surface for no damage

and low friction of yarn

- Various design depending on yarn and process


■ Types of Nozzles

No. of Hole Channel Channel Yarn Touch Feed

Types
Pockets Diameter Width Length Angle Denier
IJOR-01 1 Ø1.2 1.0 3.5 10 ~ 15° 30 ~ 120
IJOR-02 2 Ø1.2 1.0 2.9 13 ~ 18° 50 ~ 250
IJOR-04 3 Ø1.2 1.0 8.8 10 ~ 15° 100 ~ 500
IJOR-06 6 Ø1.2 1.0 8.2 10 ~ 15° 30 ~ 250
IJOR-21 2 Ø1.0 1.0 4.7 11 ~ 16° 30 ~ 120

Aspirator
- For energy saving, fitted size of Aspirator is necessary

■ Types of Aspirator
 Yarn Air Consumption
Type reference
Denier Speed (m/min) (N㎥/at 6bar)

IA-50 ~ 1,000 ~ 1,500 25 ~ 30 -

IA-100 ~ 1,500 ~ 2,000 50 ~ 70 -

IA-200 ~ 1,500 ~ 3,000 80 ~ 100 -

IA-300 ~ 2,000 ~ 4,500 180 ~ 250 -

IA-300S ~ 2,000 ~ 4,500 180 ~ 250 Static type

IA-300SC ~ 2,000 ~ 4,500 180 ~ 250 Static type with cutter

In Synthetic yarn industry for string-up & doffing on winders

Aspirators (Yarn suction guns) are most commonly used.

There are various kind of model such as for high speed, low speed,
heavy denier yarn and static model etc.
For every application model should be selected as required depending on application to optimize on
air consumption.

Using higher air consumption model is obviously will lead to wastage.

8 N Cubic meter air is equivalent to 1 KWH energy.

Material Specification

Titanium
Oxide
 These guides for delicate yarns and for
Titanium mid high strains with a surface to be
dioxide TiO2 mirror polished. It is necessary for
RT-
not electrical texturizing machines.
7 -
conductor  The black TI 2O3 is suitable to dissipate
RT- electrostatic charges from yarns on
Titanium
8 various textile machines, i.e. For
trioxide Ti2O3
knitting machines
electrical
conductor

Aluminium  These guides for high performances for  Component for pumps and
RX- Oxide AI2O3, fairly aggressive yarns. valves, such seal rings,
 Paritcular components for the pistons, sleeve bearings,
6 with :
formation of textile yarns, as for shaft cover sleeves, shafts
RX- Purity 96 %
instance : inpellers, seal plates for any
7 Purity 97.5% o Ceramic navels, mirror polished kind of liquid, bolls for ball
RX- Purity 99% for open End spinning valves etc.
8 Purity 99.7% machines.  Seal disc for mixing taps.
RX- Purity 99.9% o Compressed air intermingling  Armour-plates, nozzles of
inserts. different types.
9
o Friction discs, guide discs, knife  Insulating pieces for
RX disc for texturizing machine and electrical and electronic
-2 thread guides for oil fields etc.
application.  Ceramic cavities for laser
sources.

Aluminium
Oxide
Thread guides with low friction coefficient and
RX Toughened
good wear resistance for very special delicate -
-1 with Zirconium
yarns.
Oxide AI2O3-
ZrO3

Zirconium
Oxide ZrO3
Stabilized with
 Components for internal-
yttrium oxide  Thread guides with mechanical strains. combustion engines.
RZ- Y2O3  Mechanical components particularly  Cones and pulleys for wire
1 Stabilized with wear resistant. drawing and sizing.
RZ- magnesium  The material RZ – 1 has a good  Drawplates and tools for
2 oxide MgO "flexibility" and is particularly suitable metal drawing and forming
for scissors blades, for thread cutters,  Oxygen sensors, in
RZ- Stabilized with
for selvedge-cutters etc. metallurgical furnaces and
3 magnesium
combustion plants
oxide MgO +
Calcium Ozide
CaO

Material
RT-7 RT-8 RX-6 RX-7 RX-8 RX-9 RX-2 RX-1 RZ-1 RZ-2 RZ-3
Codes

Yello Blac Pink or Crea Crea Crea Whit Whit Yello Yello
colour White
w k white m m m e e w w

Specific g/cm 3,9-

3,9-4 3,80 3,85 3,85 3,92 3,95 4,10 6,00 5,65 5,65
Weight 3 4

H2O
% 0 0 0 0 0 0 0 0 0 0 0
absorption
Vickers
hardness GPa 7,5 7,5 15,5 16 17 18 19 16 13 12 12
(HV, 500g)

Compressiv
MPa - - 2200 2300 2400 2900 2900 3100 2800 2500 2000
e strength

Flexural
MPa 150 150 320 330 350 380 400 150 1000 450 400
strength

Young's
modulus GPa - - 310 310 340 360 400 380 200 200 200
(E)

Fracture
Mpa
toughness - - 4 4 5 5,2 4,9 5,63 10 7 7,5
m 1/2
(Kic)

Max.
Service o
100
C 1000 1300 1500 1600 1650 1600 1400 1000 1000 1000
temperatur 0
e

Thermal
w/m.
xonductivit - - 25 23 30 31 30 29 2 2 2
k
y

Thermal
expansion x 10-
6/o
Coefficient C 8 7,1,11, 7,4,8,7 7,5,8, 9,6 9,7 9,8
8,11 7,3,8 8 7,4
: 20o - x 10- 10,7 2 5 7 7,8 8 8,9
400oC 6/o
C
20o - 800oC

Air Texturing ATY Housing for ATY Yarn Production

The ATY Housing is a robust Jet housing made from impact-resistant material for all Air
Texturing processes. The Housing provides easy operation and protects the ceramic jet core.

Features and Benefits

1.Easier threading thanks to a pivoting, ergonomic baffle ball arm

2. Easy to exchange the jet cores.

3.Versatile:can be fitted to all types of air texturing machines

4. Jet housing jas a high chemical resistance providing a long service life.

Texturing Jet Nozzle (ATY)

1. For air textured yarn of filament

2. Tight and even loop.
3. High speed texturing available.
4. Low air consumption (Energy saving)
5. Various types of nozzles are available.
6. High hardness of material(IMC-3) makes
7. Less abrasion and long lifetime of nozzles.
8. Special nozzles are available on request.

Effect
Denier Yarn
Feeding Winding Pressure Air
TYPE Per Over-
Denier Speed(m/min) Range Consumption
Filament feed
(%)
311 30~400 ~650 1~2.5 8~14 ~60% 0.54x(Pe+1)
321 150~550 ~650 1.5~4.0 8~14 ~70% 0.81x(Pe+1)
341 250~1100 ~500 2.5~6.0 8~14 ~80% 1.46x(Pe+1)
351 500~3000 ~500 ~22 8~14 ~80% 2.05x(Pe+1)

Recommended condition

- Range of pressure : 8 ~ 14 bar

- Temperature : 20 ~ 30℃

- Relative humidity : up to 40%

- Maximum residual oil content : 0.1 mg/m3

- No abrasive particles, size under 1㎛, Density under 1mg/m3