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Basics of PCS

PCS7

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39 views

Basics of PCS

PCS7

Uploaded by

Ahmed Khairi
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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11/7/2018 Basics of PCS

MaxPlant
Basics of PCS
Articles about the project

news Contacts

Peter

Published 03/29/2018

Automatic control system, industrial control system and


instrumentation
Consider a typical process control system for example of hazardous continuous production.

Complex automation:

Automation of technological processes


Building Automation (MES)

Automation of technological processes:

Industrial control system (control systems)


Instrumentation (field equipment)

Building Automation (CMS):

Automation of power supply systems


Automation of water supply and drainage systems
Automation of heating, ventilation and air conditioning systems (HVAC)
Automation of fire extinguishing systems

APCS:

Hardware of industrial control system (hardware)


Software for automated process control systems (software)

Hardware of industrial control system

Hardware of industrial control system:


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11/7/2018 Basics of PCS

Cabinets for automated process control systems


Automated workplaces (AWP)
Network

Cabinets for automated process control systems:

Server cabinets (servers, workstations, KVM consoles)


Network cabinets (patch panels, switches and routers)
System cabinets (controllers, I / O expansion baskets)
Cross-connection cabinets (terminals for connecting field devices, relays, intrinsically safe barriers, terminal
boards for connecting field devices with I / O modules)

System cabinets:

Process Control System Cabinets (PCS)


Cabinets safety systems (Safety)

Security system cabinets (ESD):

Process Stop System (PSD) Cabinets


Process Emergency Stop Cabinets (ESD)
Fire & Gas Detection (F & G) Cabinets

Cross wardrobes:

Intrinsically safe cabinets (intrinsically safe marshalling cabinets)


Non-intrinsically safe wardrobe cabinets

Workstations:

AWP operators
AWP of process control software engineers
AWP of security engineers
AWP technologists
AWP KIP

AWP:

Monitors
Keyboard
Mouse
KVM switch

Networks:

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11/7/2018 Basics of PCS

Industrial Networks
Computer networks

Network What bind


Control network Controllers and control stations
Safety network PAZ controllers and stations
Factory computer network Servers and Workstations
KVM Networks KVM switches and workstations
Communication networks of control systems and security
ESD controllers and controllers
systems
Process Controllers and Building Management Systems Controllers
Communication network control system with subsystems
(BMS)
Fiber Optic Network (FOL) Buildings between themselves

Cabinets for automated process control systems

Common to all cabinets:

Safety ground bus


Insulated Instrument Ground Bus
Limit Switches for Door Opening Controls
Lamp of internal lighting of a case with a socket ~ 220B
Thermostat to control the heater
Heater
Cabinet temperature sensor
Smoke control sensor
Lock with key

The general for all cabinets except cross:

Thermostat to control the fans


Fans
Flow sensors to monitor fan operation

Common to all intrinsically safe wiring cabinets:

Intrinsically Safe Insulated Busbar

APCS software

Software of industrial control system:

System software
APCS application software
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11/7/2018 Basics of PCS

APCS application software:

Development environment and execution environment of the DCS


RSU program (control controller programs and operator stations programs)
ESD development environment
Security Controller Programs

System software:

Operating Systems
Antivirus software
Backup software

Separation of tasks between controllers and operator stations of the DCS


RSU Tasks
DCS controller Manages the process in real time, communicates with other controllers, servers and operator stations.
Operator station RSU Provides the operator with a graphical interface (HMI) for the supervision of the process.

If you turn off the operator station, the process will not stop.

Three basic HMI functions


1 Technological process visualization
2 Alarms
3 Transient Graphs

Logic controllers DCS and PAZ


Logic, Trip Signals and Button
Types of DCS and ESD
Controllers
Controllers Logics Trip signal Button type
PCS Positive one normally open
PSD Negative 0 normally closed
ESD Negative 0 normally closed
F&g Positive one normally open

Trip signal

A trip signal is an emergency stop signal that puts the equipment into a safe state.

In control systems with positive logic, a trip signal is a logical one (TRUE), in control systems with negative
logic a logical zero (FALSE).

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11/7/2018 Basics of PCS

Comparison of the operation of normally open and normally closed electropneumatic shut-off
valves

In an emergency (on a Trip signal, when power or compressed air is turned off), the normally open valve opens
and the normally closed valve closes.

(to be continued)

3D models and CNC lessons. All for 5990r!


stl3d.ru
All 3d models from the site + 3 Lessons CNC Profi for 5990r
Yandex.Direct

Designing process control systems not only according to GOST ...

Dry or wet contact?

Yandex.Direct

Quiz: How
about style
To learn more

© Tumanov AV, 2016-2019

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