Manual TR 200
Manual TR 200
TR-200
Surface roughness tester
Changes in products and/or product
specifications can emerge due to new
technologies and continuous development.
We reserve the right to change or modify
specifications of products without prior
notice.
We recommend you to contact our sales
office for up-to-date information.
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CONTENTS
1 OVERVIEW 4
1.1 Measurement principles 4
1.2 Standard configuration 5
1.3 Names of each part of the instrument 5
1.4 Basic connection method 6
1.4.1 Installation and removing pickup 6
1.4.2 Power adapter and charging of battery 7
2 MEASURING OPERATION 8
2.1 Preparation for measurement 8
2.2 Basic measurement status 9
2.3 Modifying conditions of measurement 12
2.3.1 Sampling length 12
2.3.2 Evaluation length 12
2.3.3 Standard 13
2.3.4 Range 13
2.3.5 Filter 14
2.3.6 Parameter 14
2.4 System setup 14
2.4.1 Language 15
2.4.2 Unit 15
2.4.3 Display 15
2.5 Function selection 16
2.5.1 Printing 17
2.5.2 Primary profile 18
2.5.3 Stylus position 18
2.5.4 Calibration 18
2.6 Communication with pc 19
Manual TR-200 1
4 TECHNICAL PARAMETER AND FEATURES 23
5 GENERAL MAINTENANCE 25
5.1 Troubleshooting 25
5.2 Fault information 26
6 BATTERY SWITCH 27
7 REFERENCES 28
7.1 Profile and filter 28
7.1.1 Profile 28
7.1.2 Filter 28
7.2 Central line 28
7.3 Traversing length 29
7.3.1 RC filter 29
7.3.2 PC-RC filter 29
7.3.3 Gauss filter 29
7.3.4 D-P Direct profile 29
7.4 Definition of TR-200 roughness parameters 30
7.4.1 Ra arithmetical mean deviation of profile 30
7.4.2 Rq root-mean-square deviation of profile 30
7.4.3 Rz ten point height of irregularities 30
7.4.4 Ry (ISO) maximum height of profile 31
7.4.5 Ry (DIN) maximum height of profile 31
7.4.6 Rt total peak-to-valley height 31
7.4.7 Rp maximum depth of profile peak 31
7.4.8 Rm maximum depth of profile valley 31
7.4.9 Sm mean spacing of profile irregularities 31
7.4.10 S mean spacing of local peaks of profile 32
7.4.11 tp profile bearing length ratio 32
7.4.12 Sk skewness of the profile 32
7.4.13 R3z third maximum peak-to-valley height 32
2 Manual TR-200
Start key
Parameter key
Esc key
Menu key
Scroll key
“Enter” key
Power key
Manual TR-200 3
1. OVERVIEW
Feature:
- Multi-parameter measuring: Ra, Rz, Ry, Rq, Rp, Rm, Rt, R3z, Rmax,
Sk, S, Sm, tp;
- High accuracy inductance pickup;
- Four filtering methods of RC, PC-RC, GAUSS and D-P;
- Compatible with four standards of ISO, DIN, ANSI and JIS;
- 128×64 dot matrix LCD displays all parameters and graphs;
- DSP chip is used to control and process data with high speed and low
power consumption;
- Built-in lithium ion chargeable battery and control circuit have high
capacity, without memory effect. Consecutive work time is longer than
20 hours;
- Design of mechanical and electrical integration is adopted to achieve
small bulk, light weight and easy usage;
- Can be connected to TA-220s printer to print all parameters and
graphs;
- Built-in standard RS232 interface enables communication with PC;
- Automatic switch off, memory and various prompt instructions;
- Accessories of curved surface pickup, measurement stand, sheath of
pickup, adjustable supporter and extending rod are available.
4 Manual TR-200
1.2 STANDARD CONFIGURATION
Table 1-1 Standard Configuration List
- Standard sensor
- Main processor
- Standard sample plate
- Power adapter
- RS232 communication cable
- Sheath of pickup
- Adjustable supporter
Socket
Start key Display key Exit key Menu key Scroll key
Standard sample
plate
Manual TR-200 5
RS232 interface
Installation Hole
of accessory
Power socket
For installation, hold the main part of pickup with hand, push it into connection
sheath at the bottom of the instrument as shown in Figure 1-2 and then slightly
pushed it to the end of the sheath. To remove, hold the main part of pickup or
the root of protective sheath with hand and slowly pull it out.
6 Manual TR-200
1.4.2 Power adapter and charging of battery
When battery voltage is too low (that is, battery voltage symbol flashs on screen
to prompt low voltage), the instrument should be charged as soon as possible.
As shown in Figure 1-3, the plug of power adapter should be plugged into
power socket of the instrument. Power adapter could be connected to power of
220V 50Hz .then charging will begin. Input voltage for power adapter is AC
220V with DC 6V of output, about 500mA of maximum charge current,
charging time of 2.5 hours. This instrument adopts lithium ion chargeable
battery without memory effect and charging can be fulfilled at any time
without affecting normal operation of the instrument.
Power adapter
Manual TR-200 7
2 MEASURING OPERATION
8 Manual TR-200
2.2 BASIC MEASUREMENT STATUS
Press and release Power key to switch on. The instrument automatically displays
model, name and information of manufacturer, and then enters basic
measurement status, as shown in Figure 2-4.
On/off switch
Portable roughness
tester
Please don’t keep pressing for a long time to switch on the instrument.
Manual TR-200 9
In basic measurement status, the follows can be perform:
- Measurement
Press Start key to start measurement,as shown in Figure 2-5.
Press to stop
Pickup trace on surface
Filtering
10 Manual TR-200
Figure 2-6 Display of parameters
- Display position of stylus
Press Enter key to show the position of stylus in shortcut mode, which
is easy to use in practical measurement.
Manual TR-200 11
2.3 MODIFYING CONDITIONS OF MEASUREMENT
Under basic measurement status, press Menu key to enter menu operation
status.
Press Scroll key to select setting function of measured conditions, and then press
Enter key to enter Set Measurement Conditions status. In this status, all
measurement conditions can be modified (as shown in Figure 2-8).
After entered setting status, press Scroll key to select Set Sampling Length.
Press Enter key to cycle with 0.8 mm . 2.5mm . auto . 0.25mm (as shown in
Figure 2-8). Stop at the value you want and press Scroll key to modify others.
to enter menu operation status and press Scroll key to select Set Measurement
Conditions. Press Enter key to enter Set Measurement and press Scroll key to
select Set n*cutoff. Press Enter to cycle with 1.2.3.4.5 (as shown in
Figure 2-9) Stop at the value you want and press Scroll key to modify others.
12 Manual TR-200
2.3.3 Standard press menu key
to enter menu operation status and press Scroll key to select Set Measurement
Condition. Press Enter key for measurement setting and press Scroll key to
select Set Standard. Press Enter key to cycle with ISO. DIN. JIS . ANSI.
to enter menu operation status and press Scroll key to select Set Measurement
Conditions. Press Enter key for measurement setting and press Scroll key to
select Set Range. Press Enter key to cycle with ±20µm.±40µm .±80µm .auto.
Manual TR-200 13
2.3.5 Filter
Press menu key to enter menu operation status and press Scroll key to select Set
Measurement Conditions. Press Enter key for measurement setting and press
Scroll key to select Set Filter. Press Enter key to cycle with RC.PC-RC.Gauss.D-P.
2.3.6 Parameter
Press menu key to enter menu operation status and press Scroll key to select Set
Measurement Conditions. Press Enter key for measurement setting and press
Scroll key to select Parameter. Press Enter key to cycle with Ra..Rz.Ry.Rq (of
which: five parameters of Ra.Rz.Ry.Rmax .Rq are available for ANSI[American
Standard] and DIN[German Standard]). After confirmation, parameters
selected will be displayed in basic measurement status.
14 Manual TR-200
2.4.1 Language
Press menu key to enter menu operation status and press Scroll key to select
System Setup. Press Enter key for system setting and press Scroll key to select
Language. Press Enter key for language selection and press to select the
language you want. Press Enter key to confirm.
2.4.2 Unit
Press menu key to enter menu operation status and press Scroll key to select
System Setup. Press Enter key for system setting and press Scroll key to choose
Unit. Press Enter key to switch between metric system and British system.
2.4.3 Display
a. LCD Back-light Press Menu key to enter menu operation status and
press Scroll key to select System Setup. Press Enter key for system
setting and press Scroll key to select LCD Back-light On/Off.
Press Enter key to switch between On and Off.
Manual TR-200 15
Tip:
press after turn on the TR-200 for back-light.
b. LCD Brightness Press Menu key to enter menu operation status and
press Scroll key to select System Setup. Press Enter key for system
setting and press Scroll key for LCD Brightness Adjustment.
Press Enter key to enter LCD Brightness Adjustment and press Scroll
key to adjust the brightness to satisfactory degree.
16 Manual TR-200
2.5.1 Printing
Before printing, connect the tester to the printer with the communication cable
as shown in Figure 2-20, and set the printer to On-line status.
Instruction:
Under basic measurement status, press key to print all parameter
values.
b. Print Parameter and Profile Press Menu key to enter menu operation
status and press Scroll key to choose Function Selection.
Press Enter key to enter Function Selection status and press Scroll key
to select Print Parameter and Profile. Press Enter key to start printing.
The contents to print include all measurement parameters, profile
figures after filtering and tp figure.
Manual TR-200 17
2.5.2 Primary profile
Press Menu key to enter menu operation status and press Scroll key to choose
Function Selection. Press Enter key to enter Function Selection status and press
Scroll key to select Primary Profile. Press Enter key to display Primary Profile
(i.e. Direct Profile or Original Profile) in this measurement on LCD.
to enter menu operation status and press Scroll key to choose Function Selection.
Press Enter key to enter Function Selection status and press Scroll key to select
Stylus Position. Press Enter key to display the Stylus position.
2.5.4 Calibration
Press menu key to enter menu operation status and press Scroll key to choose
Function Selection. Press Enter key to enter Function Selection status and press
Scroll key to select Display Value Calibration function. Press Enter key to enter
Calibration status and press Scroll key to change calibration coefficients.
Press Enter key to move cursor.
18 Manual TR-200
Instruction:
1. While using correct measuring method to test random
sampling plate, if measured value exceeds ±10% of the
value of sampling plate, use Display Value Calibration
function to calibrate according to the percentage of real
deviation with calibration range within ±20%.
2. Generally, instrument has been strictly tested before
delivery so as to ensure display value error to be much
less than ±10%. In this case, user is suggested not to
frequently use Display Value Calibration function.
Manual TR-200 19
3. OPTIONS AND USAGE
TR-200
Item to be measured
Working table
20 Manual TR-200
3.2 MEASUREMENT STAND
TA series measurement Stand can adjust the positions between tester and
measured part conveniently with flexible and stable operation and wider
application range. Roughness of complex shapes can also be measured.
TA series measurement stand enable the adjustment of the position of stylus to
be more precise and measurement to be more stable. If Ra value of measured
surface is relatively low, Using measurement platform is recommended.
Measurement plat-
form
Manual TR-200 21
3.4 CONNECTION ROD OF MAGNETIC GAUGE BASE
Connection rod connects the tester with magnetic gauge base so as to measure
various surfaces of parts flexibly and easily as shown in figure 3-5. It's
particularly suitable for production sites.
Magnetic gauge Connection rod
base
Platform connect-
ing
plate part
Side transformation
rod TR-200
Sensor
Topguide
Item to be measured Stylus
Figure 3-7 Curved Surface Pickup
22 Manual TR-200
4 TECHNICAL PARAMETER AND FEATURES
- Pickup
Test principle Inductance type
Measurement range 160µm
Stylus tip radius 5µm
Stylus tip material Diamond
Measuring force 4mN (0.4gf)
- Stylus tip angle 90°
- Radius of skid
curvature 45mm
- Maximum drive range: 17.5mm
- Traversing speed: measuring sampling length = 0.25mm
Vt=0.135mm/s
sampling length = 0.8mm Vt=0.5mm/s
sampling length = 2.5mm Vt=1mm/s
returning V=1mm/s
- Accuracy Less than or equal to ±10%
- Repeatability of
displayed value Less than or equal to 6%
- Display content
- Menu modify measurement conditions, calibration
display value and select communication
with PC or printing.
- Parameter parameters of roughness compatible with
four standards of ISO, DIN, ANSI and JIS.
- Graph Primary profile, filtered profile and tp curve.
- Prompt information measurement, menu prompt, errors, battery
capacity and switch-off prompt information.
- Profile and filter
Filtered Profile RC
Filtered Profile PC-RC
Filtered Profile Gauss
Non-Filtered Profile D-P
- Sampling length /cut-off
length Automatic, 0.25mm,0.8mm,2.5mm
- Evaluation length (1~ 5) *sampling length
Manual TR-200 23
- Roughness parameter and display range
Parameter Display range
Ra 0.005µm ~ 16µm
Rq 0.005µm ~ 16µm
Rz
R3z
Ry
Rt
Rp
Rm 0.02µm ~ 160µm
Sk 0 ~ 100%
S
Sm 1mm
tp 0 ~ 100%
Measuring rang and resolution
Automatic 0.01µm ~0.04µm
±20µm 0.01µm
±40µm 0.02µm
±80µm 0.04µm
- Power supply AC adapter Rating 6V, 500mA
Supply voltage: 220V
Built-in battery(Lithium ion battery ):
Charging time: 2.5 hours
Consecutive work time per charge: more
than 20 hours
Auto-sleep function: display turns off if not
operated for 5 minutes
- Temperature Working environment 0°C~ 40°C
- Humidity: < 90% RH
- Store and transportation: Temperature: - 40°C ~ 60°C
Humidity: < 90% RH
- Dimensions L×W×H: 141×56×48mm
- Weight Mass: approximately 430g
- Connect with PC Standard RS-232 serial interface
- Connect to printer Connect with TA series printers only.
TA-210 printer only prints parameters.
TA-220s can print parameters as well as
profile figures.
24 Manual TR-200
5. GENERAL MAINTENANCE
5.1 TROUBLESHOOTING
When the tester breaks down, handle the troubles according to measures
described in next section Fault Information. If troubles still exist, please return
the instrument to factory for repair. Users should not dismantle and repair the
device by themselves. Returned instrument should be accompanied with
warranty card and sample plate attached. Phenomenon of problem should be
explained.
Manual TR-200 25
5.2 FAULT INFORMATION
Table 6
Display content Cause Solutions
Out of Range Maximum value of 1. Press Esc key to return;
measured signal 2. Enter menu setting status,
exceeds measuring increase measuring range,
range; press Esc key to return;
3. Measure again.
No data Wrong operation results 1. Press Esc key to return;
in failed measuring; 2. Check if preparation for
measuring is correct;
3. Switch on and measure
again.
A/D failure Hardware circuit fault; Scheme 1: Switch off and
switch on again;
Scheme 2: Press Reset key;
Scheme 3: Return to factory
to repair.
Motor failure Mechanical fault; Scheme 1: Switch off and
switch on again;
Scheme 2: Press Reset key;
Scheme 3: Return to factory
to repair.
Pickup failure Pickup is in automatic 1. Press Esc key to return and
return process wait till pickup returns to
the start position;
2.Measure again.
Working abnormally 1. Turnoff and then restart
2. switch the battery off, then
switch the battery on 10
seconds later.
26 Manual TR-200
6. BATTERY SWITCH
Battery switch
Manual TR-200 27
7. REFERENCES
a. Primary profile:
non-filtered profile signal obtained by pickup from measured surface.
b. Filtered profile:
profile signal after primary profile is filtered to remove waviness.
7.1.2 Filter
a. RC filter:
analogue 2RC filter with phase difference;
b. PC-RC filter:
RC filter with phase-correction;
c. Gauss filter:
DIN4777
d. D-P (direct-profile):
adopt central line of Least Square Algorithm.
1 1
Traversing length
28 Manual TR-200
7.3.2 PC-RC filter
1 ½ ½
Traversing length
1 ½ ½
Traversing length
Traversing length
Manual TR-200 29
7.4 DEFINITIONS OF TR-200 ROUGHNESS PARAMETERS
This section gives definitions of TR-200 measurement parameters.
Ra is arithmetic mean of the absolute values of profile deviation (Yi) from mean
within sampling length.
Rq is the square root of the arithmetic mean of the squares of profile deviation
(Yi) from mean within sampling length.
The sum of the mean height of the five highest profile peaks and the mean depth
of the five deepest profile valley from mean within the sampling length.
30 Manual TR-200
7.4.4 Ry (ISO) maximum height of profile
Ry is The sum of height Rp of the highest profile peak from the mean line and
depth Rv of the deepest profile valley from the mean line within sampling length.
To get Ry (DIN) value: firstly calculate Ryi in each sampling length, the maximum
of which is the Ry (DIN) for the evaluation length.
Rt is the sum of the height of the highest peak and the depth of the deepest
valley over the evaluation length.
Rp is the height from the highest profile peak line to mean line within sampling
length.
Rm is the depth from the deepest profile valley line to mean line within sampling
length.
Sm is the mean spacing between profile peaks at the mean line within sampling
length.
Manual TR-200 31
7.4.10 S Mean spacing of local peaks of profile
S is the mean spacing of adjacent local peaks of the profile within sampling length.
The bearing ratio tp is the length of bearing profile ,at a depth c below the
highest peak. Tp(%) is the ratio at the depth c.
Sk is the quotient of the mean cube value of the profile deviation (Yi) and the
cube of Rq within sampling length.
32 Manual TR-200
EC-DECLARATION OF CONFORMITY
Maastricht
______________________ _____________________________________
City Authorised representative signature
Manual TR-200 33
CORPORATE HEAD OFFICE
MANUFACTURING, DISTRIBUTION & SERVICE
INNOVATEST Europe BV
Borgharenweg 140
6222 AA Maastricht (The Netherlands)
Phone: +31 43 3520060
Fax: +31 43 3631168
Email: [email protected]
IN11-208 V120712
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