SPX - 2 - 3 - 4 - 5 - Operating Manual PDF
SPX - 2 - 3 - 4 - 5 - Operating Manual PDF
Operating Manual
This Quick Start Setup guide can be used by experienced instrumentation technicians to configure the
Transmitter using the Zero and Span actuators or via the optional HART Communications. For more
detailed information please consult the complete manual before operating. The Quick Start procedure
with HART is designed for users already familiar with the use of the HART Communicator and loop
powered instrumentation.
1. Insure the mounting hole is clear of any frozen polymer or debris and is machined to the proper
dimensions. Apply a quality high temperature Anti-Seize lubricant to the snout tip threads. For
flanged configuration units, apply Anti-Seize to mounting bolt threads and use proper button
seal gasket and install on transducer snout. Install unit into the process connection. (Do NOT
torque transmitter into the hole at this time!) Allow time for the transmitter snout temperature
to equalize to the process temperature. This will help eliminate thread galling and ease removal
later. There should be NO pressure applied at this time.
2. Connect power to the transmitter. For conduit output configurations, Red wire is Sig+/Exc +,
Black wire is Sig-/Exc-, Green wire is Ground. For a 6 or 8 pin connector version, Pin A is
Sig+/Exc+ and pin B is Sig-/Exc-. Insure proper loop supply voltage is applied to transmitter.
3. After temperatures have equalized, apply proper torque as described in Section 5.2 of the
Manual and tighten transmitter into mounting hole.
2. Connect Communicator to the loop. If unsure on how to do this, refer to “Connecting the HART
Handheld Communicator” (Figure 6-1).
3. Power on HART Communicator. See HART Command tree on the following page for reference.
Menu Tree
1 Device Setup 1 Process 1 PV Pres 1 Alrms & Wrnings EEPROM Failure
Variables 2 Pv % rnge Gage Failure
3 PV AO 2 Max. Pressure Watchdog Error
4 TV Snout temp Pushbutton Stuck
5 TV % rnge 3 Max. Electronics Low Voltage
6 TV AO Temperature Outside URV LRV
7 SV Elect temp 4 Max. Snout Temp Current SIM ON
NOTE: Above is the Menu Tree for the latest Device Descriptor. For units with software revision < 100
refer to Appendix 2 for appropriate Menu Tree.
Table of Contents
1 GENERAL ……………………………………………………………………………….6
2 NOTES ON SAFETY ...................................................................... 11
3 TECHNICAL DATA........................................................................21
4 TRANSPORT/DELIVERY .............................................................266
5 INSTALLATION ..........................................................................277
6 COMMISSIONING .....................................................................355
7 MAINTENANCE .........................................................................490
8 TROUBLESHOOTING .................................................................512
9 ACCESSORIES ..............................................................................52
10 APPROVALS/CERTIFICATES .......................................................534
11 APPENDIX 1 - DEFAULT VALUES ...............................................700
12 APPENDIX 2 – Menu Tree (Software Revision < 100)...............711
13 APPENDIX 3 – Oil Fill Offset ......................................................722
14 OUTLINE DRAWINGS……………………………………………………………….73
15 DYNISCO CONTACT INFORMATION………………………………………….89
1 GENERAL
This manual applies to the SPX melt pressure product family. The SPX industrial pressure family is
covered in a separate manual. This manual must be kept near the equipment in a readily and
immediately accessible location at all times. The content of this manual must be read, understood and
followed in its entirety. This applies in particular to the notes on safety. Following the safety
instructions will help to prevent accidents, defects and malfunctions.
DYNISCO will not be held liable for any injury, loss or damage resulting from failure to follow the
instructions in this manual.
If the product malfunctions, in spite of having followed the operating instructions, please contact
customer service from our website:
www.dynisco.com/contact
1.2 COPYRIGHT
Copyright law requires that this manual be used for intended purposes only.
It is strictly forbidden to allow reproduction of any kind “in whole or in part” to persons outside of
Dynisco, without approval from Dynisco.
The safety instructions are provided again in the individual sections of the manual.
1.4 ABBREVIATIONS
The mechanical system (filled assembly) consists of a lower diaphragm, a filled capillary tube, and an
upper diaphragm with a strain gage. The filled assembly transmits pressure from the process to the
strain gage diaphragm where it is converted to an electrical signal. The filled assembly isolates the
electronics from the high process temperatures.
The lower diaphragm is the surface in contact with the media being measured. This diaphragm can be
made from a choice of materials. The standard material is heat-treated 15-5 stainless steel with
DymaxTM coating. This has average corrosion and abrasion resistance and is similar to 17-4 stainless
steel. Other materials are also available including Hastelloy C-276 which has excellent corrosion resistant
properties (but is not good for abrasion). For other materials please consult the factory.
Behind the lower diaphragm is a capillary tube filled with a liquid (typically Hg, mercury) to the upper
diaphragm. As the process pressure deflects the lower diaphragm, the fill is displaced through the
capillary tube to deflect the upper diaphragm. Other fill liquids are available, please consult the factory.
The upper diaphragm has a strain gage element in the configuration of a Wheatstone Bridge. The
deflection of the upper diaphragm causes a change in the resistance of the strain gage and hence a
change in the balance of the bridge. The amount of imbalance is directly proportional to the applied
pressure. This completes the translation of pressure applied to the lower diaphragm into a usable
electrical signal.
The low level output signal from the bridge is amplified via an instrumentation amp circuit. The
amplified signal then goes to the input of the analog-to-digital (A/D) converter.
Once the microprocessor has the converted voltage input from the A/D converter, the digital signal is
sent to a digital-to-analog (D/A) converter which modulates the current of the unit’s power supply
between 4 and 20 mA for an output current proportional to the applied pressure.
There is also a resistance temperature detector (RTD) in the tip of the sensor (SPX 3XXX Models only).
This sensor is used to measure the temperature of the snout tip to improve accuracy by compensating
for snout temperature effects on the pressure measurement. The temperature sensed by this RTD can
be accessed digitally via HART or via an optional 4-20 mA temperature output. 4 mA and 20 mA
correspond to 0 and 400 Celsius, respectively.
An alternative 3 wire RTD temperature output option is available. The 3 wire RTD temperature output
comes from a second RTD located in the snout tip (SPX 3XXX Models only, not available with 4-20 mA
temperature output). The RTD is a 100 ohm RTD with an alpha of 0.00385 ohms/°C.
When using an SPX as a safety component in accordance with the EC Machine Directive, Annex IIc, the
equipment manufacturer must take any necessary precautions to ensure that malfunction of the PT
cannot cause damage or injury.
For installation in explosive gas atmospheres the device must be installed in accordance with European
installation guidelines EN 60079-14. For category 1 (zone 0) installations, over voltage protection of the
electrical connections shall be in accordance to EN 60079-14.
When planning machinery and using one of the units from the SPX Family, follow the safety and accident
prevention regulations that apply to your application, such as:
The operator or owner of the larger overall system, e.g. a machine, is responsible for following the
safety and accident prevention regulations that apply to the specific application.
2 NOTES ON SAFETY
DYNISCO will not be held liable for any injury, loss or damage resulting from failure to follow the
instructions in this manual.
The SPX is an ESD sensitive component. Electrostatic discharge may damage the SPX. Take ESD
precautions.
Electrical shock can result in death or serious injury. Avoid contact with the leads and terminals. High
voltage that may be present on leads can cause electrical shock.
Mounting and electrical connection of the PT must be done by specialists with EMC training, following
all applicable regulations, and in pressure-less, voltage-free, intrinsically safe condition with the
machine switched off. The machine must be secured against being switched back on!
Deviation of the supply voltage from the value given in the technical specifications, or reverse polarity,
can damage the pressure transmitter and cause malfunctions that can pose a risk of explosion.
Several configurations of the SPX are designed and approved for use in hazardous classified areas. Units
intended for installation in these areas must bear the applicable approval agency label.
The SPX can be used in media temperatures up to +400°C (based on configuration). If the pressure
transmitter is used in other applications, the safety and accident prevention regulations specific to that
application must be followed. Ambient temperature for the electronics housing is +85°C maximum in
areas that are not classified as hazardous.
Higher temperatures can result in damage and malfunction. Do not install the pressure transmitter in
places where these temperatures are exceeded.
Before connecting a HART handheld communicator in an explosive atmosphere, make sure the
instruments in the loop are installed in accordance with intrinsically safe or non-incendive field wiring
practices.
Mercury is hazardous waste and must be disposed of in accordance with applicable laws. DYNISCO will
accept defective PT’s. If mercury escapes, use airtight packaging!
Connect the shield of the connecting cable on both sides, making sure it conducts with full and
continuous contact.
When introducing the connecting cable into an EMC compliant switch cabinet, for example, connect the
shield correctly (cable gland, conducting, full contact, and continuous) to the conductive housing or
route it via a built-in cable connector that is also connected to the conductive housing. Connect unused
cable cores or free cable ends correctly to the cable shield on both sides.
The housing of the SPX shall be connected reliably to the local equipotential bonding system. The
housing is electrically bonded to the process equipment through the process connection.
The installation of the SPX must be in accordance with European installation guidelines EN 60079-10.
For category 1 (zone 0) installations, over voltage protection of the electrical connections shall be in
accordance to EN 60079-14.
For category 1 (Zone 0) installations, care must be taken to avoid the danger of ignition due to
electrostatic discharges (ESD). The chance for static build up on the cable surface during normal
conditions of use, maintenance and cleaning must be eliminated. Install the cable in an appropriate
conduit or use some other cable reliable installation technique to avoid static electricity at the cable
surface.
The free length of the cable must be below 5 cm. If metallic conduits are used they need to be
grounded. If nonmetallic conduits are used they need to be antistatic (< 1G Ohm/cm2).
For application as category-1-equipment the connecting cable shall be equipped with a suitable
conductive coating (Rsurface < 109 ohms) to avoid possible electrostatic charge.
Those variants of the SPX that include the material aluminum shall be installed in such a way that
sparking as a result of impact or friction between aluminum and steel is excluded. Impact or friction
between aluminum and stainless steel is allowed if the existence of rust particles can be excluded.
After installation before operating the device the user must check that the complete installation and
wiring is intrinsically safe. Special care must be taken to insure that the power source is a certified
apparatus.
If the transmitter is installed in hazardous areas, only passive devices like switches or resistors may be
connected between the RCAL+ and RCAL- signals. Connection of any active electronic circuits or voltage
or current sources is not allowed.
In non-conduit units with the secondary 4-20mA option proper creepage and clearance distances must
be maintained between the mating connector and cabling per EN/IEC 60079-11. Proper creepage and
clearance distances are maintained using Dynisco SPX-T ATEX Intrinsically Safe mating connector cable
assemblies;
PT style connector cable assys - 50 ft cable - p/n 641002, 100 ft cable - 641004
PC style connector cable assys - 50 ft cable - p/n 641012, 100 ft cable - 641014
Additional ATEX Intrinsically Safe approval specific requirements are provided on the EC Type
Examination certificate, Dynisco drawing number 975161, located in section 10.2 of this manual. The
medium temperature (Tmed) listed in the EC Type Examination certificate is defined as the temperature
of the pressure transmission fluid below the measuring diaphragm (See Figure 1-1). This temperature
can be verified by measuring the surface temperature at the base of the electronics housing.
Maximum allowed pressure range of each SPX by pressure range model code:
Pressure Range
XX
2
Code PSI Bar Kgf/cm MPa KPa
01 1 0.07 0.07 0.007 7
02 2 0.14 0.14 0.014 14
03 3 0.2 0.2 0.02 20
04 4 0.27 0.27 0.027 27
05 5 0.35 0.35 0.035 35
06 10 0.7 0.7 0.07 70
07 15 1 1 0.1 100
08 25 1.75 1.75 0.175 175
09 50 3.5 3.5 0.35 350
10 75 5 5 0.5 500
11 100 7 7 0.7 700
12 150 10 10 1 1000
13 250 17.5 17.5 1.75 1750
14 500 35 35 3.5 3500
15 750 50 50 5 5000
16 1000 70 70 7 7000
17 1500 100 100 10 10000
18 2000 140 140 14 14000
19 2500 175 175 17.5 17500
20 3000 200 200 20 20000
21 5000 350 350 35 35000
22 7500 500 500 50 50000
23 10000 700 700 70 70000
24 15000 1000 1000 100 100000
25 20000 1400 1400 140 140000
26 25000 1750 1750 175 175000
27 30000 2000 2000 200 200000
33 200 14 14 1.4 1400
Installation shall comply with the latest edition of the instruction manual. The latest edition of the
instruction manual is available for download from the Dynisco website:
www.dynisco.com
Replacement with non-factory components may adversely affect the safe use of the systems.
Additional SPX-T FM Explosionproof Approval specific installation requirements are provided on the
SPX-T FM Explosionproof Control drawing, Dynisco drawing number 000610, Figure 5-1 of this manual.
Also see section 10 of this manual (Approvals and Certificates) for FM certificates of compliances that
list hazardous location limitations and approved model code configurations.
For SPX units that are explosion-proof approved the power supply rating is 13-30 Vdc.
1) Do not remove the transmitter push-button seal screws in explosive environments when the circuit
is live (applicable to all models except SPX-T).
2) Transmitter push-button seal screws must be fully engaged to meet Explosion-proof requirements
(applicable to all models except SPX-T).
SPX-T CSA Explosionproof Approval specific installation requirements are provided on the SPX-T CSA
Explosionproof Control drawing, Dynisco drawing number 000611, Figure 5-2 of this manual.
Contact factory for CSA certificates of compliances that list hazardous location limitations and approved
model code configurations.
1) Do not remove the transmitter push-button seal screws in explosive environments when the circuit
is live (applicable to all models except SPX-T).
2) Transmitter push-button seal screws must be fully engaged to meet Explosion-proof requirements
(applicable to all models except SPX-T).
See pressure range table in section 2.4 for maximum allowed pressure range of each SPX by
pressure range model code:
一、 产品安全使用特殊条件
产品防爆合格证号后缀“X”代表产品安全使用有特殊条件:
1. 产品外壳含有轻金属,用于0区时需注意防止由于冲击或摩擦产生的点燃危险。
2. 产品外壳含非金属,使用时须防止产生静电火花,只能用湿布清理。
二、产品使用注意事项
1. 产品温度组别与使用环境温度范围和介质温度范围之间关系为:
温度组别 T6 T4
2. 本安电气参数:
该产品必须与已通过防爆认证的关联设备配套共同组成本安防爆系统方可使用于爆炸性
3.
气体环境。其系统接线必须同时遵守本产品和所配关联设备的使用说明书要求,接线端子不得接
错。
4. 用户不得自行更换该产品的零部件,应会同产品制造商共同解决运行中出现的故障,以
杜绝损坏现象的发生。
5. 产品的安装、使用和维护应同时遵守产品使用说明书、GB3836.13-2013“爆炸性环境
第13部分:设备的修理、检修、修复和改造”、GB3836.15-2000“爆炸性气体环境用电气设备
第15部分:危险场所电气安装(煤矿除外)”、GB3836.16-2006“爆炸性气体环境用电气设备
第16部分:电气装置的检查和维护(煤矿除外)”、GB3836.18-2010“爆炸性环境
第18部分:本质安全系统”和GB50257-1996
“电气装置安装工程爆炸和火灾危险环境电力装置施工及验收规范”的有关规定。
二、 产品安全使用特殊条件
产品防爆合格证号后缀“X”代表产品安全使用有特殊条件:
1. 产品外壳含非金属,使用时须防止产生静电火花,只能用湿布清理。
2. 涉及隔爆结合面的维修须联系产品制造商。
二、产品使用注意事项
1. 产品温度组别与使用环境温度范围和介质温度范围之间关系为:
温度组别 使用环境温度
T6 -20℃~+60℃
T5 -20℃~+85℃
用户在使用时应将产品外壳可靠接地。
2.
安装现场应不存在对产品外壳有腐蚀作用的有害气体。
3.
用户不得自行更换该产品的零部件,应会同产品制造商共同解决运行中出现的故障,以
4.
杜绝损坏现象的发生。
5. 产品的安装、使用和维护应同时遵守产品使用说明书、GB3836.13-2013“爆炸性环境
第13部分:设备的修理、检修、修复和改造”、GB3836.15-2000“爆炸性气体环境用电气设备
第15部分:危险场所电气安装(煤矿除外)”、GB3836.16-2006“爆炸性气体环境用电气设备
第16部分:电气装置的检查和维护(煤矿除外)”和GB50257-
1996“电气装置安装工程爆炸和火灾危险环境电力装置施工及验收规范”的有关规定。
User’s obligations
The operator or owner of the larger overall system, e.g. a machine, is responsible for following the
safety and accident prevention regulations that apply to the specific application.
Intended Use
See Certificate in section 10.5
Safety Function
See Certificate in section 10.5
For units with the optional monitoring channel (Guardian Series, Option Code = GCxxx):
Under normal operating conditions the relay contacts are closed. In the event that a failure is detected
the relay contacts open. Detectable failures include:
1) Loss of Power
2) Open Gage
3) Input over a predefined (customer selectable at time of order) threshold
The Guardian Series transducer has been designed to provide a protective measure. This has been done
by the avoidance and control of systematic and random failures.
Measure the pressure and provide a safety relay output. Since this is being used to perform a protective
measure, this sensor should only be used for monitoring the pressure and not controlling the process.
Best practices declare that safety and control must be independent from each other.
The Guardian Series transducer detects many hardware failures including an open or short in the
measuring gage and if there is an overpressure condition. If any of these failures occur, the output relay
will open. It is the user’s responsibility to connect this relay to the system in such a way that when this
relay opens, it brings the system to a safe state.
This fault state is not latched. It is up to the user to latch this error if desired.
Recommended practices
This Guardian Series transducer must be installed in such a way that the opening of the output relay will
bring the system to a safe state. In this safe state the instrument that is monitoring the pressure should
be left operational.
This error indication is not latched. If it is necessary to latch the error until it is manually reset, this is the
user’s responsibility.
At startup and on a periodic basis the safety system should be tested to ensure proper operation. This
will require applying a pressure to the Guardian Series transducer that is over the safe level but less than
the maximum pressure. Verify that the protective measure is initiated to take the machine to a safe
operating condition.
The product may only be assembled, installed, configured, commissioned, operated and maintained by
persons with proven skills. Persons with proven skills are suitably experienced to operate devices,
systems, plant and machinery in accordance with the general standards and guidelines for safety
technology.
• Are familiar with the basic regulations concerning health and safety and accident prevention
• Have read and understood the safety guidelines given in this description
• Have a good knowledge of the generic and specialist standards applicable to the specific
application
Relay specs: Maximum switching voltage: 200Vdc; Maximum switching current: 0.5A
Device pinout
3 TECHNICAL DATA
The exact meanings of the letter/digit combinations are given in the corresponding sections of this
Chapter.
XX XX XX XX X XX XX XX X XX XX XXXX
Model Option Code
Accuracy Temperature Sensor
Process Style Electrical Connection
Hazardous Area Classification Communications
Diaphragm Material Rigid or Flexible Capillary Length
Process Connection Rigid Stem (Snout) Length
Pressure Engineering Units Pressure Range
3 3 91 SA 48 P 21 BU FF BAG TB XXXX
SPX-T Option Code
High Accuracy 4-20mA Output
Button Seal Flange-Mount PT1H-12-8P Connector
ATEX / Instrinsically Safe HART with zero & span
DyMax Coated 15-5 PH SST 30" , 76cm Flex
Flat Faced Flange 5" , 12.7cm
PSI 5,000
Note(s):
1) Review section 3.4 Performance Characteristics for accuracy definition and details.
2) Review “Notes on Safety” (Chapter 2) before installation in Hazardous locations.
3) Accuracy can be affected with choice of diaphragm and coating.
4) Certain models are not available in some configurations.
5) For other process connections please consult factory.
6) Please see the appropriate figure in section 5.8 for dimensions of your specific flange.
7) For other mounting flanges/process connections not listed please consult factory.
8) Other approved ranges may exist, please consult factory.
9) Other lengths available, please consult factory.
10) Transmitters are available with certain approved option codes. Please consult factory for list of
approved options.
3.15.3 REPEATABILITY
Model Pressure
SPX 2242/2243/5342/5343 2 X FSP or 35,000 PSI, whichever is less
SPX 2241/2244/5344 2 X FSP or 15,000 PSI, whichever is less
SPX 229X/539X 2 x FSP
SPX 4222/4232/4352/4622/4672 2 x FSP or 35,000 PSI, whichever is less
SPX 4502 3 x FSP
SPX 3X42/3X43/3X9X 1.5 x FSP
Model Pressure
SPX 2XXX/4XXX/5XXX 6 x FSP or 45,000 PSI, whichever is less
SPX 3XXX Greater than 2 x FSP
20 Hz [-3db]
50 mS
PROCESS CONNECTION
The SPX Conforms to CE in accordance with EMC directive. See Declaration of Conformity for more
details.
3.8 MATERIALS
3.9 TORQUE
3.11 WEIGHT
The weight varies depending on product configuration. Average weight range is 1 to 5 pounds.
3.12 DIMENSIONS
The dimensions vary based on product configuration. Contact Dynisco if product dimensions are
required.
4 TRANSPORT/DELIVERY
Toxic hazard!
The SPX contains a small amount of mercury (Hg) as its standard transmission medium. If the diaphragm
is damaged, mercury may escape. For alternate (non-Hg) transmission mediums please consult factory.
Never transport or store the SPX without the protective cap in place. Remove the cap shortly before
installation.
Mercury is hazardous waste and must be disposed of in accordance with applicable laws. DYNISCO will
accept defective SPXs.
The SPX is an ESD sensitive component. Electrostatic discharge may damage the SPX. Take ESD
ATTENTION
precautions.
4.2 STORAGE
• Store the SPX in original packaging only
• Protect against dust and moisture
INSTALLATION
NOTES:
2. Follow all Notes on Safety in Section 2 during installation.
Do not remove the protective cap on the SPX until ready to install.
Before mounting the SPX, check mounting hole carefully. The SPX must only be mounted in holes that
satisfy the requirements below. A hole that does not satisfy these requirements can damage the
Transmitter.
Insure the mounting hole is clear of any frozen polymer or debris and is machined to the proper
dimensions.
For threaded SPX transmitters coat the threads with a high temperature anti-seize grease or a suitable
parting agent, this will help prevent the SPX snout from sticking permanently in the mounting hole. For
flanged configuration units, apply Anti-Seize to mounting bolt threads. Use proper Buttonseal gasket
and install on transducer tip.
Install unit into the process connection (Do NOT torque transmitter into the hole at this time!). Allow
time for the transmitter snout temperature to equalize to the process temperature. This will help
eliminate thread galling and ease removal later. There should be NO pressure applied at this time.
Always use a torque wrench applied to the designated hexagon collar or mounting bolts while screwing
the transmitter in and out. Do not apply the tool to the housing or housing/sensor connection.
After temperatures have equalized, apply proper torque as described in Section 5.2 of the Manual and
tighten transmitter into mounting hole.
After the correct torque has been applied units with flexible capillary require the electronics to be
mounted away from the process heat using mounting hardware, P/N 200941.
Connect power to the transmitter. For conduit output configuration, Red wire is Sig+/Exc +, Black wire is
Sig-/Exc-, Green wire is Ground. For a 6 or 8 pin connector version, Pin A is Sig+/Exc+ and pin B is Sig-
/Exc-. Insure proper loop supply voltage is applied to transmitter.
Make sure that the medium is in molten condition during transmitter removal. Removing the
transmitter while the medium is in solidified condition can damage the sensor diaphragm.
When removing the SPX, carefully clean the diaphragm of the transmitter with a soft cloth while the
medium is still malleable.
Always remove the SPX prior to cleaning the machine with abrasives or steel wire brushes. Also, do not
clean the SPX with hard objects, such as a screwdriver, a wire brush, etc. This will possibly damage the
transmitter.
Before reinstalling the SPX, ensure that the mounting hole is free from hardened plastic. A mounting
hole cleaning tool kit is available to aid in removing of the material. (Dynisco Part Number 200100 for
½-20, 200101 for M18 and 200102 for M10 ports.) A gauge plug to check the hole is included in this kit.
The SPX is an ESD sensitive component. Electrostatic discharge may damage the PT. Take ESD
ATTENTION
precautions.
Mounting and electrical connection of the SPX must be done by specialists with EMC training, following
all applicable regulations, and in pressure less, voltage-free, intrinsically safe condition with the
machine switched off.
The most common causes of transducer damage are: installation in improperly machined or plugged
ATTENTION mounting holes and cold starts. The tip of the transducer consists of a stainless steel diaphragm that
must be protected from severe abrasives, dents and scores.
Burn Hazard! The SPX must be removed with the melt in the molten condition. The
SPX can be very hot when removed. WEAR PROTECTIVE GLOVES!
Careful attention should be paid to correctly machine the mounting port. Failure to use the
recommended mounting port may result in erroneous pressure measurement, difficult transducer
removal, premature sensor failure, process fluid leaks, and personnel hazard. In applications involving
high temperature operation and/or repeated thermal cycling a good high quality anti-seize compound
should be applied to the threaded surfaces.
SPX
SPX 2242 SPX 2243
2241/2244/2290/2291
SPX 3X42 SPX 3X43
Model SPX 3X9X SPX2292
SPX 4222/4622/4352/4672 SPX 4232
SPX 4502
SPX 5342 SPX 5343
SPX 539X/5344
Torque Max. 56.5 Nm Max. 5.6 Nm Max. 39.5 Nm Max. 108.5Nm
Spec (500 inch-lbf.) (50 inch-lbf.) (350 inch-lbf.) (80 ft-lbf.)
Dynisco offers a set of mounting hole-machining tools with all the necessary drills, taps, and reamers for
the Dynisco standard ½-20 UNF-2A and M18 and M10 mounting holes used in high temperature and
plastics processing applications (Dynisco Part Numbers 200925, 200105 and 901949 respectively).
Detailed instructions are sent with the machining kits. Copies of the instructions are available from
Dynisco upon request.
When machining the hole pay careful attention to the concentricity between the threads and the 0.312/
0.314 diameter. Since the pressure seal is on the 45° seating surface, this surface should be examined
for good finish, free from burrs, etc.
It is general good practice to check the mounting hole before installing the transducer. One procedure is
to coat a gauge plug (Dynisco Part Number 200908 for the 1/2 –20 standard port, 435901 for the short
tip ½ – 20 version, 200960 for the M18), with Dykem machine bluing on surfaces below the thread.
Insert the gauge plug into the mounting hole and rotate until surface binding is encountered. Remove
and inspect. Bluing should only be scraped off of the 45° sealing chamfer. If bluing has been removed
from other surfaces, the mounting hole has not been machined properly.
Note that the pressure seal on flange mounted units is made at the lower o-ring or gasket, not the
flange.
The SPX has 4-20 mA output. The transmitter power supply and output are supplied over the same pair
of wires.
Observe National Electric Code and national regulations for applications in hazardous areas.
Do not lay connecting cables in the direct vicinity of cables carrying higher voltage or used to switch
inductive or capacitive loads.
For FM approved SPX 3XXX Explosionproof installations, install in accordance with controlled
drawing 000610 (Figure 5-1).
For CSA approved SPX 3XXX Explosionproof installations, install in accordance with controlled
drawing 000611 (Figure 5-2).
The device must be connected to a certified power supply. Each unit will include a primary 4-20mA
output. The unit may also have one of the options listed in the table below. See section 2.9 for wiring
details of units with GCxxx option code.
Connection Type
Terminal Conduit-Lead
Signal 6-Pin 8-Pin
Description Wire Color
PWR+/SIG+ Red A A
Primary 4-20mA PWR-/SIG- Black B B
CASE Green - -
Options
Optional RCAL RCAL+ Orange F E
Only RCAL- Blue E D
Color Code
SPX
SPX 3XXX ONLY
Note: The Optional Dual RTD option (TA) is a second RTD in the snout tip that is brought to the
connector. The RTD is a 100 Ohm RTD with an alpha of 0.00385 Ohms/°C.
If the transmitter is installed in hazardous areas, only passive devices like switches or resistors may be
connected between the RCAL+ and RCAL- signals. Connection of any active electronic circuits or
voltage or current source is not allowed.
Figure 5-1 Electrical Configuration for FM Approved Explosionproof SPX 3XXX Installations
Figure 5-2 Electrical Configuration for CSA Approved Explosionproof SPX 3XXX Installations
6 COMMISSIONING
There are two ways of commissioning the SPX transmitters. This can be done by utilizing the ZERO and
SPAN actuators or by HART Communications via a communicator connected to the pressure loop.
If the SPX is equipped with the optional HART communications, it is not necessary to access the
zero/span actuators on the sensor.
If the transmitter is not equipped with HART then the zero/span actuators must be utilized. However,
Sections 6.3 through 6.8 and 6.11 may be skipped.
The transmitter output must be nulled at zero pressure after installation when the machine has
stabilized at operating temperature. This is easy to understand why when considering the mechanical
properties of the sensor.
As described in section 1.5, a fill fluid transmits the process pressure from the sensor tip of the
transmitter (at process temperature) to the electronics housing (at ambient temperature). As the
transmitter sensing tip is brought from ambient to process temperature, the fill fluid expands and
increases the amount of deflection on the sensing diaphragm. This creates a positive pressure reading,
as if a small pressure was actually applied, even with zero pressure on the system. Even with the
advanced temperature correction performed by the SPX 3XXX, there is a slight residual temperature
offset so rezero may be beneficial.
Also, depending on the orientation of the sensor, the weight of the fluid will have an effect on the
sensing diaphragm. The weight of the fluid will either increase the deflection of the diaphragm as if a
small pressure is applied or may pull on the diaphragm as if pressure was pulling away from the sensor
(a negative reading).
There are some other effects that may affect the zero as well, such as torque, side loading, etc. For
more information contact Dynisco.
All of these effects can be compensated for by setting the transmitter zero after the machine has
stabilized at operating temperature.
When the actuator is depressed in a certain sequence, the output will be corrected to reflect 4 mA. This
is done by the transmitter electronics automatically by adjusting the LRV and URV settings
simultaneously to the offset required to obtain 4 mA. Normally a Zero calibration is all that is required
after installation since the Transmitter span has been calibrated at the factory. In the event the Full
Scale output is not correct when checked against a calibrated pressure source or dead weight tester, the
transmitter span can be adjusted via the Span actuator. This is performed by applying a known
calibrated full scale pressure to the transmitter and depressing the Span actuator in a certain sequence.
When complete, the transmitter electronics will have adjusted the URV to correct to output to equal 20
mA.
The span actuator should never be used to set the URV without zeroing the PT with the zero actuator
ATTENTION
first.
If for some reason the calibration is incorrect and the user wishes to revert back to the Factory
Calibration, a procedure can be performed to revert the calibration back to factory state. Refer to
“Resetting to Factory Default Settings” in this Chapter.
1. Connect Power Supply to SPX signal leads with 250 ohm load and milliamp meter in series with
loop.
2. If commissioning on the bench with a dead weight tester or calibrated pressure source, ensure
pressure connection is free of leaks.
3. Apply power to the SPX transmitter and observe loop current with zero pressure applied. It
should be 4 mA. If other than 4 mA proceed to step 4.
4. Perform Zero Function
Note: The screw must be threaded into the endplate for normal operation. Failing to do so will cause
the device to go into failsafe.
The available pressure is now adopted as the new lower range value
Steps past this point are not part of a normal bench setup and should only be performed by qualified
ATTENTION individuals, as the SPX is highly stable and has been factory calibrated with highly accurate pressure
generators. This function should only be performed on such equipment.
5. Apply Full Scale pressure and verify output is 20 mA. If output is other than 20 mA, perform
Local Span adjustment:
a. SPX 2XXX/4XXX/5XXX (Pushbutton)
i. Do not remove seal screw when the circuit is live in a hazardous area.
ii. Remove span pushbutton seal screw.
iii. Using a 2mm or smaller Allen key, depress the pushbutton for a ½ second.
iv. Release pushbutton for a ½ second.
v. Depress the pushbutton again for a ½ second and release.
The available pressure is now adopted as the new upper range value.
The zero procedure is only recommended after the process temperature has stabilized and the SPX
electronics housing has been permanently installed. When the zero trim function is selected (HART
Quick key 1,2,5,1,3,1) the output will be corrected to reflect zero pressure. This is done by the
transmitter electronics automatically by adjusting digital PV to zero and analog output will be 4 mA.
Normally a Zero Trim is all that is required after installation since the Transmitter span has been
calibrated at the factory.
In the event the Full Scale output is not correct when checked against a calibrated pressure source or
dead weight tester, the Transmitter span can be adjusted by performing the Sensor Trim function. This is
performed by first applying Zero Pressure and selecting Lower Sensor Trim (HART Quick Key 1, 2, 5, 1, 3,
2) and following the prompts on the HART Communicator. When complete, apply a known calibrated
full scale pressure to the Transmitter and selecting Upper Sensor Trim (HART Quick Key 1, 2, 5, 1, 3, 3)
and follow the prompts on the HART Communicator. When complete, the transmitter electronics will
have adjusted the digital PV to correct to full scale output.
ATTENTION Never perform upper sensor trim without performing lower sensor trim first.
In hazardous areas, refer to the handheld communicator instruction manual for instructions for HART
Communicator to function properly.
The HART Communicator can interface with the SPX anywhere along the 4 - 20 mA cable as shown in the
following figure.
6.3.3 PROCEDURE
1. Connect Power Supply and HART Communicator per the above diagram.
2. If commissioning on the bench with a dead weight tester or calibrated pressure source, insure
pressure connection is free of leaks.
3. Apply power to the SPX transmitter and turn on the HART Communicator by pressing the
ON/OFF key. The LCD display should show [SPX-T or SPX depending on model] in the upper left
corner. If this is not present, consult the Troubleshooting section of this manual.
4. Set PV Units (Fast Key 1,3,2) to appropriate pressure unit. (e.g. psi, Bar, kgf/cm2, MPa)
5. Set Tag (Fast Key 1,3,1).
6. If transmitter output needs to be re-ranged, set the appropriate LRV (Fast Key 4,1) and URV
(Fast Key 4,2)
• Note: URV cannot be turned down below the PV Minimum span (Fast Key 1,4,1,5)
7. Set Lower Trim (Fast Key 1,2,5,1,3,1)
8. Verify SPX transmitter output. Zero pressure output should read 4 mA.
Steps past this point are not part of a normal bench setup and should only be performed by qualified
ATTENTION individuals, as the SPX is highly stable and has been factory calibrated with highly accurate pressure
generators. This function should only be performed on such equipment.
9. Next, using calibrated pressure source, apply pressure equal to value set in URV in step 6.
Output should equal 20 mA. If output does not equal 20 mA proceed to step 10.
10. To calibrate full scale output, first apply pressure equal to full scale pressure of unit. Next
perform Upper Sensor Trim (Fast Key 1,2,5,1,3,2). Output should now equal full scale pressure.
11. If Transmitter Output Damping is required, set PV Damping (Fast Key 1,3,5) to the appropriate
value.
12. Press the left arrow key until the HART Communicator is off-line then turn the power off.
When a special condition is detected, the SPX goes into fail-safe mode and the transmitter output goes
high, by default. However, using a HART communicator, the transmitter can also be configured to drive
its output low or to freeze the output where it was just before the fail-safe was detected. The actual
analog output levels are indicated below.
A low alarm (3.6 mA) is possible but not recommended because HART communications are not
guaranteed until the cause of the alarm is removed.
Using the HART communicator, the specific condition that triggered the fail-safe mode alarm can be
read for diagnostic purposes. (See Status in the HART menu tree.)
In a fail-safe condition the PV is not affected and can still be read using the handheld HART
communicator. For process related fail-safe conditions, the transmitter will remain in the alarm state
until the source of error disappears. If certain electronics errors are detected, the fail-safe condition will
latch until a reset is performed by either cycling the power or through a software command.
4 - 20 mA Saturation 4 - 20 mA Alarm
Low 3.8 mA 3.6 mA
High 20.5 mA >21 mA
You can alter the actual transmitter mA output values by performing an analog output trim using the
HART Communicator.
When a transmitter is in an alarm condition, the analog output displayed by the handheld indicates the
alarm value of the analog output – NOT the value the transmitter would have, if the sensor had not
detected the failure.
If the device is in multidrop mode, the NAMUR levels are no longer achievable. Instead the fail safe
condition is indicated by the field device status and the additional diagnostics.
Reranging
The SPX allows for the 4 mA and 20 mA points (LRV and URV respectively) to be adjusted so that output
resolution can be improved. A Re-range or “Turndown” ratio of 6:1 is possible. Accuracy specifications
remain dependent upon the Full Sensor Range without any turndown applied. Three methods of Re-
ranging the SPX Transmitter are outlined below.
Note: If pressure applied to the transmitter is not in the range of the 6:1 turndown ratio, the transmitter
will reject the Span attempt. This will be indicated by the output not adjusting to 20 mA after a few
attempts using the Span Actuator.
The LRV and URV have now been adjusted to zero the device without affecting the span.
After Rezeroing, it is possible to set the span by adjusting the URV with the span actuator. The span
actuator should never be used to adjust the URV without using the zero actuator to set the LRV first.
URV or Full Scale Turndown is performed by applying any pressure, within the 6:1 ratio of the
transmitter that you want to be the 20 mA point. When the pressure is held steady:
Note: The screw must be threaded into the endplate for normal operation. Failing to do so will cause
the device to go into failsafe.
The SPX has now adjusted the URV 20 mA point to match the pressure applied.
Damping (1,3,5)
The damping time constant affects the speed with which the primary output signal reacts
to changes in pressure as shown in the figure on the following page. Damping is off by
default but values between 0 and 30 seconds can be set using the handheld communicator.
The damping value must be entered in integers. If non-integers are entered, the system
rounds to the next integer.
Status (1,2,1,2)
Reads Device Status from SPX.
PV Unit (1,3,2)
The pressure unit defines the unit of measure that the pressure-specific parameters are transmitted in.
The SPX can be configured in the engineering units of psi, Bar, MPa, and kgf/cm² or as a percentage of
Full Scale (FS). After selecting a new pressure unit, all entries for pressure are recalculated to the new
unit, using the following conversion rules:
Tag (1,3,1)
An inventory “Tag” identification number may be stored in transmitter memory (8 characters
maximum). Software tag is a single question mark by default.
Descriptor (1,3,4,2)
A 16 character text can be entered for further description of transmitter e.g. location, function, position,
etc.
Message (1,3,4,3)
A 20 character message can be set and displayed on the HART Communicator.
The factory settings for the sensor (including zero and span) can be restored if they are changed
inadvertently using the Zero/Span Actuators or the HART communicator. The list of parameters
restored is shown below.
Make sure Control System is in Manual mode. Temporary loss of Loop Output during
Electronics Re-boot may occur.
To reset the sensor using the actuators, use the following procedure:
Note: The screws must be threaded into the endplate for normal operation. Failing to do so will cause
the device to go into failsafe.
At this point, the LRV and URV will be set to factory defaults.
7 MAINTENANCE
7.1 MAINTENANCE
Mounting and electrical connection of the SPX must be done by specialists with EMC training, following
all applicable regulations, and in pressureless, voltage-free, intrinsically safe condition with the
machine switched off.
The most common causes of transducer damage are: installation in improperly machined or plugged
ATTENTION mounting holes and cold starts. The tip of the transducer consists of a stainless steel diaphragm that
must be protected from severe abrasives, dents and scores.
Burn Hazard! The SPX must be removed with the melt in the molten condition. The
SPX can be very hot when removed. WEAR PROTECTIVE GLOVES!
Toxic hazard!
The SPX contains a small amount of mercury (Hg) as its standard transmission medium. If the diaphragm
is damaged, mercury may escape. For alternate (non-Hg) transmission mediums please consult factory.
Never transport or store the SPX without the protective cap in place. Remove the cap shortly before
installation.
Mercury is hazardous waste and must be disposed of in accordance with applicable laws. DYNISCO will
accept defective SPXs.
Please send defective SPX units back to your DYNISCO representative. For DYNISCO addresses, see the
back cover of the operating manual.
7.3 WARRANTY
The SPX Series Dynisco Pressure transmitters will provide excellent service and superior performance if
proper care is taken during handling, installation, and use. This DYNISCO product is warranted under
terms and conditions set forth in the DYNISCO web pages. Go to www.dynisco.com and click on the
"warranty" link under the “Post-Sales Support” tab at the top of the web page for complete details.
8 TROUBLESHOOTING
9 ACCESSORIES
10 APPROVALS/CERTIFICATES
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Tree for software revision < 100
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