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Polycope MDF VF

This document provides an exam guide for a manufacturing analysis course, including authorized materials, instructions, and questions on solid solutions and phase equilibrium as well as eutectic phase diagrams. The questions cover topics such as phase diagrams, designing alloys to meet strength and elongation properties, solubility on phase diagrams, determining phases formed during cooling, and designing heat treatments.

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Ella Kabongo
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136 views

Polycope MDF VF

This document provides an exam guide for a manufacturing analysis course, including authorized materials, instructions, and questions on solid solutions and phase equilibrium as well as eutectic phase diagrams. The questions cover topics such as phase diagrams, designing alloys to meet strength and elongation properties, solubility on phase diagrams, determining phases formed during cooling, and designing heat treatments.

Uploaded by

Ella Kabongo
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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HARMONISED EXAM ANSWER GUIDE JANUARY SESSION 2018

COURSE : MANUFACTURING ANALYSIS


SPECIALTY: HND1 MF
EXAMINER : ELLA ONDOUA JACQUES GEORGES Duration : 2H
DOCUMENTS AUTORISED :
CALCULATORS AUTORISED : YES  INSTRUCTIONS :
NO

QUESTIONS
A: SOLIDE SOLUTIONS AND PHASE EQUILIBRIUM
1. What is a phase diagram?
2. You need to produce a Cu-Ni alloy having a minimum yield strength of 20,000 psi, a minimum
tensile strength of 60,000 psi, and a minimum % elongation of 20%. You have in your
inventory a Cu-20% Ni alloy and pure nickel. Design a method for producing castings having
the required properties.

B: EUTECTIC PHASE DIAGRAMS


1. Determine (a) the solubility of tin in solid lead at 100°C, (b) the maximum solubil- ity of
lead in solid tin, (c) the amount of that forms if a Pb-10% Sn alloy is cooled to 0°C, (d) the
masses of tin contained in the α and β phases, and (e) the mass of lead contained in the α and
β phases. Assume that the total mass of the Pb-10% Sn alloy is 100 grams.

1
2. A portion of the magnesium-aluminum phase diagram is shown in Figure 12-10. Suppose a
Mg-8% Al alloy is responsive to an age-hardening heat treatment. Design a heat treatment
for the alloy.

3. Design a heat treatment to produce the pearlite


structure shown in Figure 12-15(b).

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