UBA Service Manual PDF
UBA Service Manual PDF
REVISION HISTORY
Rev №. Date Reason for Update Comment
JCM is a registered trademark of JCM American Corporation. All other product names mentioned herein may be
registered trademarks or trademarks of their respective companies. Furthermore, ™, ® and © are not always mentioned
in each case throughout this publication.
UBA-1x-SS & UBA-x4-SS/SU Series
Table of Contents
TOC Page
1 GENERAL INFORMATION.................................................................................. 1-1
Model/Type Number Specifications ........................................................................... 1-2
Precautions .................................................................................................................. 1-2
User Cautions............................................................................................................................1-2
UBA-10/11/12 Component Names .............................................................................. 1-3
UBA-14/24 Component Names................................................................................... 1-4
Specifications .............................................................................................................. 1-5
Technical Specifications ...........................................................................................................1-5
Environmental Specifications ....................................................................................................1-5
Electrical Specifications.............................................................................................................1-5
Structural Specifications ............................................................................................................1-5
System Configuration ................................................................................................ 1-6
Primary Features ......................................................................................................... 1-6
Standard Unit Dimensions.......................................................................................... 1-8
UBA-1x Unit Dimensions with ICB........................................................................... 1-10
UBA-x4-SS Unit Dimensions ................................................................................... 1-11
UBA-x4-SU Unit Dimensions ................................................................................... 1-12
Standard Cash Box Dimensions .............................................................................. 1-13
Large Cash Box Dimensions.................................................................................... 1-14
Country Codes........................................................................................................... 1-15
Technical Contact Information ................................................................................. 1-17
Americas & Oceania................................................................................................................1-17
JCM American Corporation...................................................................................................................1-17
Europe, Africa, Russia & Middle East .....................................................................................1-17
JCM Europe GmbH...............................................................................................................................1-17
UK & Ireland ............................................................................................................................1-17
JCM United Kingdom Ltd. .....................................................................................................................1-17
Asia .........................................................................................................................................1-17
JCM Gold (HK) Ltd................................................................................................................................1-17
Japan Cash Machine Co, Limited (HQ) ................................................................................................1-17
2 INSTALLATION/OPERATION ............................................................................. 2-1
Installation.................................................................................................................... 2-1
Lock Installation .......................................................................................................... 2-2
DIP Switch Configurations ......................................................................................... 2-2
Connector Pin Assignments ...................................................................................... 2-3
Connector Pin Assignments (Continued 1) ...............................................................................2-4
Connector Pin Assignments (Continued 2) ...............................................................................2-5
Connector Pin Assignments (Continued 3) ...............................................................................2-6
Optional Conversion Circuit Boards and Harnesses............................................... 2-6
UBA 10/11/12-SS Optional Conversion Circuit Board ...............................................................2-6
UBA 14/24-SS Optional Conversion Circuit Board....................................................................2-6
Optional Conversion Circuit Board Installation Procedure ........................................................2-6
Optional Conversion Board and Harness Kits ...........................................................................2-7
External Interface Connection Structure for an Optional Conversion Board .............................2-7
Optional USB Connector ............................................................................................ 2-9
Jumper Configurations ............................................................................................... 2-9
Table of Contents
Continued Page
Retrieving Banknotes ..................................................................................................2-9
Clearing a Banknote Jam ..........................................................................................2-10
Cleaning/Preventive Maintenance ............................................................................2-11
Available Cleaning Card ............................................................................................2-11
Card Features .......................................................................................................................................2-11
Directions For Use ................................................................................................................................2-11
UBA 10/11/12/14 & 24 Related Schematics ..............................................................2-12
UBA Faceplate LED Lighting Control Circuit Schematic ........................................................ 2-12
UBA Optional Conversion Board Interface Circuit Schematic ................................................ 2-12
UBA 10/11/12-SS Standard Interface Circuit Schematic ........................................................ 2-13
UBA-14-SS Interface Circuit Schematic ................................................................................. 2-14
External Input/Output Connector Circuit Schematic ............................................................... 2-15
Operational Flowcharts .............................................................................................2-17
Operational Flowchart (Continued)......................................................................................... 2-18
3 COMMUNICATIONS ............................................................................................ 3-1
Americas & Oceania ................................................................................................................. 3-1
JCM American Corporation.................................................................................................................... 3-1
Europe, Africa, Russia & Middle East....................................................................................... 3-1
JCM Europe GmbH................................................................................................................................ 3-1
UK & Ireland ............................................................................................................................. 3-1
JCM United Kingdom Ltd. ...................................................................................................................... 3-1
Asia........................................................................................................................................... 3-1
JCM Gold (HK) Ltd................................................................................................................................. 3-1
Japan Cash Machine Co, Limited (HQ) ................................................................................................. 3-1
4 DISASSEMBLY/REASSEMBLY .......................................................................... 4-1
Tool Requirements .......................................................................................................4-1
Primary Unit Disassembly ...........................................................................................4-1
Acceptor Unit Disassembly.........................................................................................4-1
Side and Top Cover Removal ................................................................................................... 4-1
Front Access Door Removal..................................................................................................... 4-2
Opening Lever Disassembly..................................................................................................... 4-3
Circuit Board Removal.............................................................................................................. 4-3
CPU Board Removal.............................................................................................................................. 4-3
Upper Sensor Board Removal ............................................................................................................... 4-4
Lower Sensor Board Removal ............................................................................................................... 4-4
Transport Guides A, B, C, D, & E Disassembly ........................................................................ 4-4
Transport Guide A Disassembly ............................................................................................................ 4-4
Transport Guides B & C Disassembly ...................................................................................... 4-6
Transport Guides D & E Disassembly ...................................................................................... 4-7
Sensor Board Disassembly.........................................................................................4-7
Home Centering Sensor Board Disassembly ........................................................................... 4-7
Encoder Sensor Board Disassembly ........................................................................................ 4-7
Anti-Pullback Home Sensor Board Disassembly...................................................................... 4-7
Transport Unit Motors Disassembly...........................................................................4-8
Anti-Pullback Drive Motor Unit Disassembly ............................................................................ 4-8
Transport Motor Disassembly ................................................................................................... 4-8
Entrance Sensor Board Removal........................................................................................................... 4-8
Exit Sensor Board Disassembly............................................................................................................. 4-9
Centering Motor Unit Disassembly ........................................................................................... 4-9
Table of Contents
Continued Page
Transport C Timing Belt
Disassembly................................................................................................................. 4-9
Transport C Timing Belt Removal .............................................................................................4-9
Transport D Solenoid Removal ............................................................................................... 4-11
Cash Box Handle and Intelligent Cash Box ICB Module Unit Disassembly............................ 4-11
Cash Box Handle Removal...................................................................................................................4-11
ICB Module Removal ............................................................................................................................4-11
Cash Box Sensor Board Removal...........................................................................................4-12
Pusher Mechanism Unit Disassembly.....................................................................................4-12
Final Timing Belt Disassembly.............................................................................. 4-12
5 WIRING DIAGRAMS............................................................................................ 5-1
UBA Primary Components Parts Diagram ................................................................ 5-1
UBA-1x-SS SYSTEM WIRING DIAGRAM ................................................................... 5-3
UBA-1X-SS System Wiring Diagram (Continued 1)..................................................................5-5
UBA-14/24 System Wiring Diagram (Continued 2) ...................................................................5-7
UBA-14/24 System Wiring Diagram (Continued 3) ...................................................................5-9
6 PROGRAMMING, CALIBRATION & TEST ......................................................... 6-1
Workbench Tool Requirements.................................................................................. 6-1
Software Download Preparation ................................................................................ 6-1
Software Downloading Procedure ............................................................................ 6-2
Program Installation ..................................................................................................................6-2
Programming Instructions .........................................................................................................6-3
Forced Download Requirements ...............................................................................................6-4
Calibration Procedures ............................................................................................... 6-4
Calibration Description ..............................................................................................................6-4
Calibration Tool Requirements ..................................................................................................6-4
When to Calibrate......................................................................................................................6-5
Initial Settings ............................................................................................................................6-5
Adjustment Procedure...............................................................................................................6-5
UBA-USB Tool Suite Overview................................................................................... 6-7
Installing the UBA Tool Suite Application ..................................................................................6-8
Installing the UBA Device Drivers ...........................................................................................................6-8
Connecting the UBA Unit ..........................................................................................................6-8
UBA USB Tool Suite Functions .................................................................................................6-9
Download ................................................................................................................................................6-9
Statistics ....................................................................................................................................6-9
Sensor Adjustment ....................................................................................................................6-9
7 EXPLODED VIEWS AND PARTS LISTS ............................................................ 7-1
Entire UBA-10/11/12-SS & 14/24/25-SS/SU Unit Views and Optional Parts ............ 7-1
Entire UBA-10/11/12-SS Unit Parts List ....................................................................................7-2
Transport Unit Exploded Views.................................................................................. 7-3
Transport Unit Exploded Views (Continued 1) ..........................................................................7-4
Transport Unit Exploded Views (Continued 2) ..........................................................................7-5
Transport Unit Exploded Views (Continued 3) ..........................................................................7-6
Transport Unit Parts List............................................................................................................7-7
UBA Frame Unit Exploded View .............................................................................. 7-12
UBA-SS Cash Box Unit Exploded View .................................................................................7-14
UBA-SS Cash Box Unit Exploded View (Continued) ..............................................................7-15
UBA Cash Box Pusher Unit Mechanism Exploded View ........................................................7-16
Table of Contents
Continued Page
Cash Box Unit Parts List ......................................................................................................... 7-18
Face Unit Exploded View...........................................................................................7-22
Faceplate Unit Parts List......................................................................................................... 7-23
Optional Unit Parts List ........................................................................................................... 7-23
8 INDEX ................................................................................................................... 8-1
A TROUBLESHOOTING .........................................................................................A-1
Introduction ................................................................................................................. A-1
Troubleshooting Overview ......................................................................................... A-1
Fault Table Listings..................................................................................................... A-1
Performance Tests ...................................................................................................... A-5
Choosing and Selecting Operational Tests............................................................................... A-5
No. 1 Transport Motor Forward/Reverse Rotation Test ........................................................................ A-5
No. 2 Stacker Test ................................................................................................................................. A-5
No. 3 Running Test ............................................................................................................................... A-6
No. 4 Anti-Pullback Mechanism Test..................................................................................................... A-8
No. 5 Centering Mechanism Test .......................................................................................................... A-8
No. 6 Solenoid Test ............................................................................................................................... A-9
No. 7 General Sensor Test.................................................................................................................... A-9
No. 8 Bill Acceptance Test .................................................................................................................. A-11
No. 9 DIP Switch Test ......................................................................................................................... A-11
LED Diagnostics Codes............................................................................................ A-12
Malfunction LED Error Codes ................................................................................................. A-12
Initialization LED Error Codes................................................................................................. A-14
LED Reject Codes ..................................................................................................... A-15
B GLOSSARY..........................................................................................................B-1
List of Figures
Continued Page
Figure 2-22 UBA-10/11/12-SS Bill Acceptor CPU Board Schematic Diagram ...... 2-13
Figure 2-23 UBA-14-SS Bill Acceptor CPU Board Schematic Diagram ................ 2-14
Figure 2-24 External Connector Interface Circuit................................................... 2-15
Figure 2-25 Bill Acceptor Operational Flowchart (Part 1) ...................................... 2-17
Figure 2-26 Bill Acceptor Operational Flowchart (Part 2) ...................................... 2-18
Figure 4-1 Acceptor Unit Removal......................................................................... 4-1
Figure 4-2 UBA Unit Cash Box & USB Board Removal......................................... 4-1
Figure 4-3 Side and Top Cover Removal .............................................................. 4-2
Figure 4-4 Side Cover Installation Points............................................................... 4-2
Figure 4-5 Transport Cover Removal .................................................................... 4-2
Figure 4-6 Front Access Door Removal................................................................. 4-3
Figure 4-7 TR Opening Lever Disassembly........................................................... 4-3
Figure 4-8 TR CPU Board Removal ...................................................................... 4-3
Figure 4-9 Upper Sensor Board Removal.............................................................. 4-4
Figure 4-10 Lower Sensor Board Removal.............................................................. 4-4
Figure 4-11 Roller Guide Removal .......................................................................... 4-4
Figure 4-12 Stacking Motor Removal ...................................................................... 4-5
Figure 4-13 Stacking Clutch Shaft Removal ............................................................ 4-5
Figure 4-14 Right Guide Mounting Screw Removals............................................... 4-5
Figure 4-15 Last Left Side Guide Mounting Screw Removal ................................... 4-6
Figure 4-16 UBA Side Frame Removals.................................................................. 4-6
Figure 4-17 UBA Guide B Removal ......................................................................... 4-6
Figure 4-18 Transport Guide B Removal ................................................................. 4-6
Figure 4-19 Transport Guide E Removal ................................................................. 4-7
Figure 4-20 Centering Home Sensor Board Removal ............................................. 4-7
Figure 4-21 Encoder Sensor Board Removal .......................................................... 4-7
Figure 4-22 Anti-Pullback Sensor Board Removal .................................................. 4-7
Figure 4-23 Anti-Pullback Motor Unit Removal........................................................ 4-8
Figure 4-24 Transport Motor Unit Removal ............................................................. 4-8
Figure 4-25 Entrance Sensor Board Removal ......................................................... 4-9
Figure 4-26 Exit Sensor Board Removal ................................................................. 4-9
Figure 4-27 Centering Motor Unit Removal ............................................................. 4-9
Figure 4-28 Timing Belts Removal........................................................................... 4-9
Figure 4-29 Mover Gear #1 & #2 Removal ............................................................ 4-10
Figure 4-30 Pulley Shaft Removals ....................................................................... 4-10
Figure 4-31 Mover Worm Gear Shaft Removal ..................................................... 4-10
Figure 4-32 Transport Drive Shaft Removal .......................................................... 4-10
Figure 4-33 Drive Belt Removal............................................................................. 4-11
Figure 4-34 Transport Guide D Solenoid Removal................................................ 4-11
List of Figures
Continued Page
List of Figures
Continued Page
1 GENERAL INFORMATION
This section provides a general overview of the • Standard Cash Box Dimensions
Universal Bill Acceptor Series (UBA-1x-SS & • Country Codes
UBA-x4-SS/SU) pictured in Figure 1-1. This first
In order to make operation of this device easier and
section is designed to help you navigate through
make navigation within this manual simpler, the
the manual with ease and provides the following
following illustrations were used within the text:
information:
• Safety Instructions, which need to be
• Model/Type Number Specifications
observed in order to protect the operators and
• Precautions equipment, have been written in bold text and
• Component Names have been given the pictographs:
• System Configuration • Special Notes, which effect the use of the Bill
• Specifications Acceptor, have been written in italic text and
• Primary Features have been given the pictograph:
• Complete Unit Dimensions • Steps, requiring the operator to perform
• Unit Dimensions with UBA Faceplate specific actions are given sequential numbers
(1., 2., 3., etc.)
• Unit Dimensions with ICB
Cash Box Handle Type/Color 3. (Type 3) Do not install the unit into a dusty
(6) 0 = Blue Plastic (standard) J = Steel (WBA) environment. Dust may affect and degrade
1 = Red Plastic N = None (WBA)
the sensor’s performance.
(7) Transport Unit Body Color
Do NOT carry the UBA Unit by the
0 = Black w/Blue Cover (standard)
Use a soft, lint-free cloth and a mild non- 11 of Section 2 of this Service Manual for
abrasive soap and water solution to clean more information on using the Waffletech-
dust and debris from the Banknote’s path. nology Cleaning Card.
Under no circumstances allow the cloth 8. Inserting worn or damaged Banknotes may
to be wet enough to allow excess fluid cause a jam. If a jam occurs when the Cen-
to run into the device; internal Printed tering Mechanism is closed, the Cover will
Circuit Boards may be damaged. Do not not open. To unjam the Unit when in this
use any Alcohol, solvents or scouring condition, recycle Power to allow the Unit to
agents which can attack the plastic reset. Refer to “Clearing a Banknote Jam” on
surfaces of the device. page 2-10 of Section 2 of this Service Man-
ual for more information on clearing Ban-
A new JCM authorized Waffletechnology knote jams.
Cleaning Card is now available for quick
cleaning of the UBA Unit. Refer to page 2-
UBA-10/11/12 Component Names
Figure 1-3 illustrates the UBA-10/11/12 Primary Component Parts and their relative locations.
Specifications
Technical Specifications
Table 1-2: UBA-1x Technical Specification
Acceptance rate: Refer to the specific Country’s Banknote Specifications when considering
the following Parameters:
98% or greater*
*Note: The following Banknotes types are excluded:
a) Banknotes with excessive or poor magnetism or unclear graphics
b) Double (dual) notes
c) Worn, dirty, wet, torn or excessively wrinkled Banknotes
d) Banknotes having folded corners or edges
e) Banknotes having the wrong cut dimensions or printing displacement
f) When security measures against counterfeiting are implemented, the software
may not fulfill the specified acceptance rate level.
Banknote Types Accepted: Width: 2.44 – 3.35 in. (62 – 85mm), Length: 4.72 – 6.5 in. (120 – 165mm [up
to 6.7 in. (170mm) when using a WBA Steel Cash Box])
Insertion Direction: Refer to the specific Country’s Banknote Specifications relative to the
Banknote Types being used
Processing Speed: Approximately 2 seconds (from Banknote insertion to Vend Signal output)
Approximately 5 seconds (from Banknote insertion to stacking completion )
Diagnostic Indicators: Front Panel Faceplate LEDs
Escrow: 1 Banknote
Anti-stringing Mechanism: Pull-Back (PB) Unit (anti-pullback system – JCM Patented)
Cash Box Capacity: 500 notes or more
Interface: USB 2.0 Compatable (full speed transfer [120 bps])
ID-003 JCM Standard Serial Interface (UBA-10/11/12)
ID-024 OEM Interface
ID-028 JCM USB Serial Interface (UBA-14/24)
(Ask JCM for the proper communication specification for your Unit)
Contact JCM for other Interface requirements if required.
Environmental Specifications
Table 1-3: UBA-1x Environmental Specification
Operating Temperature: 41ºF to ~ 122ºF (5ºC to ~ +50ºC)
Storage Temperature: - 4ºF to ~ 140ºF (-20ºC to ~ +60ºC)
Relative Operating Humidity: 30% to ~ 85% RH (non-condensed)
Relative Storage Humidity: 30% to ~ 86% RH (non-condensed)
Visible Light Sensitivity: Avoid Direct Sunlight Contact
Installation: Indoors Only
Electrical Specifications
Table 1-4: UBA-1x Electrical Specification
Supply Voltage: 12VDC ± 5%
(NOTE: Use a power supply with a 4.0A or more capability)
A 24VDC to12VDC conversion board option is available.
System Configuration
Figure 1-5 illustrates a typical UBA system configuration.
Figure 1-10 Bill Acceptor UBA-1x-SS Complete Unit Dimensions with UBA Faceplate Diagram
Figure 1-11 Bill Acceptor UBA-1x-SS Complete Unit Dimensions with ICB Diagram
Switch
Switch ON Switch OFF
No.
Pin
No. Signal Name* I/O† Function
NOTE: Photo-coupler and RS-232C signal level isolation can be jumper selected using
jumpers located on the CPU board. The related jumper selections are described in
“Jumper Configurations” on page 9 and page 10 of this Section.
Pin
No. Signal Name* I/O† Function
Pin
No. Signal Name* I/O† Function
Pin
No.
Signal Name I/O* Signal Description
1 NC Reserved
2 NC Reserved
3 TXD Out Transmit signal output line from Acceptor to Controller
4 NC Reserved
5 +12V Power +12V DC Power
6 GND (Power) 0V DC Ground Plain
7 LED Power LED Drive Line (anode)
8 LED - LED Drive Line (cathode)
*. I/O (input/output) is the terminal viewed from Bill Acceptor’s side.
NOTE 1: The 24VDC/ to 13.5VDC Conversion DC/DC Converter is NOT mounted on the JAC # 300-200139R (EDP #123523) Circuit Board.
NOTE 2: Used for the JAC # 400-100556RA (EDP #124736) Harness.
NOTE 3: Used for the JAC # 701-100095R (EDP #124738) Harness.
The pin assignments for and are listed in Table 2-8 & Table 2-9 respectively.
Figure 2-10 illustrates the External Interface Connection Structure for an Optional Conversion Board.
Figure 2-10 Optional cc-Talk Conversion Board External Interface Connection Structure
Table 2-12 lists the Pin Assignments for the CN1 Jumper Configurations
Connector shown in Figure 2-10. The 5 Volt DC UBA CPU Board contains three
Table 2-12 Optional cc-Talk Conversion Board jumper plugs. Photo-coupler isolation and/or
Connector Pin Assignments RS232C selection is configured by these jumpers.
Connector CN1 All three jumpers must be configured to the same
Header: S10B-PHDSS(LF,SN) (Nishiuchi) setting (See Figure 2-11).
Contact Type: SPHD-002I-P0.5 (JST)
Housing: PHDR-10VS (Japan Molex)
Recommended Wire: UL1016 AWG#26
JST PHDR-10VS (2mm, 5x2)
1 Interface 12V DC
2 Interface Ground
3 UBA 12V DC
4 Power Ground
5 UBA TXD
6 UBA RXD NOTE: Jumper Settings for Photo-coupler
isolation and RS232C communications are
7 cc-Talk (+) shown correctly set.
8 cc-Talk (-) Figure 2-11 5V DC CPU Board Bottom View
9 Reset
The 3.3 Volt DC UBA CPU Board also contains
10 Reset three jumper plugs, but they are adjacent to one
Optional USB Connector another. Photo-coupler isolation and/or RS232C
selection is also configured by these jumpers. All
Table 2-13 list the Optional USB Connector (JAC three jumpers must be configured to the same
Part No. 300-100154) Pin Assignments. setting (See Figure 2-12).
Table 2-13 Optional USB Connector
Pin Assignments
Optional 24 VDC Connector & USB Converter
Header: LY20-10P-DLT1-PSE (JAE)
Housing: LY10-DC10 (JAE)
Contact Type: LY10-C2-5-10000 (JAE)
Recommended Wires: Pin No. 1 & 6 = UL1061
AWG #26; Pin No. 4 & 5 = UL2547 AWG #26;
Pin Nos. 7 - 10 = UL2854 AWG #28
LY10-DC10 (JAE) (2mm, 5x2)
Do not use alcohol, thinner or citrus card authorized for use on the UBA Gaming
based products for cleaning any Validator (See Figure 2-19).
surfaces.
Operational Flowcharts
Figure 2-20 depicts part one of a typical Banknote acceptance flow process.
Go to Part 2
1. Pull the release lever located on top of the 4. Slide each Cover in the direction indicated
Unit and fully open the Transport (TR) Sec- by the small arrows shown in Figure 4-3 c1
tion of the Acceptor’s Cover in the direction & c2 to remove each side cover.
of the large arrow shown in Figure 4-3 a.
5. To remove the Transport Cover, release six
(6) Tabs; three located on each side of the
Transport Cover using a Flathead Screw-
driver (See Figure 4-5).
2. Remove the E-Clip retaining the small NOTE: The Stacking Motor Gear and the
torque transfer gear (See Figure 4-11 b & Clutch Spring Stopper must be realigned as
c1), then remove both the small and large shown in Figure 4-12 before remounting the
gears from the assembly (See Figure 4-11 c1 Stacking Motor!
& c2). 9. Turn the UBA Acceptor Unit upside-down
3. Using a finger, pull back on the spring again.
loaded Roller Guide Home Lever 10. Remove the Stacking Clutch Shaft retaining
(See Figure 4-11 d1 step ) and pull the E-clip and Bushing (See Figure 4-13 a), then
Roller Guide up and out of the assembly pull the assembly downward and out of the
(See Figure 4-11 d2 step ). Unit in the direction of the large down point-
4. Turn the UBA Acceptor Unit upside-down. ing arrow shown in Figure 4-13.
12. Remove the three (3) E-Clips securing the 16. Pull Transport Shaft #2 out of Transport
Transport Drive Shaft end and internal Drive Drive C (See Figure 4-33 a).
Pulleys from Transport Drive C (See Figure 17. Lift Drive Pulleys #1, #2 and #3 and their
4-32 a). adjacent two (2) Parallel Pins up and out of
13. Pull the Transport Drive Shaft out and the assembly as Transport Shaft #2 is with-
remove the two (2) Drive Pulleys along with drawn (See Figure 4-33 b).
the two (2) adjacent Parallel Pins all up and 18. Remove the three freed Timing Belts from
out of the assembly as the Transport Drive the assembly.
Shaft is withdrawn (See Figure 4-32 b).
NOTE: Reinsert the Parallel Pins into Drive
Pulleys #1 and #2 only! No Parallel Pin is
required for Drive Pulley #3.
Figure 4-35 Cash Box Handle Removal Figure 4-37 Cash Box Sensor Removal
ICB MODULE REMOVAL 3. Carefully lift the Cash Box Sensor Board up;
Perform the following steps to remove the UBA disconnect its Harness Connector Plug, and
ICB Module: remove the Cash Box Sensor Board from the
1. Remove the two (2) module mounting Transport Guide E Assembly.
screws securing the ICB Module Box Cover
Pusher Mechanism Unit Disassembly
to the ICB Module Box Assembly
(See Figure 4-36 a). Perform the following steps to disassemble the
UBA Pusher Mechanism Unit:
1. Open the Cash Box lid and remove the two
(2) internal Pusher Mechanism Unit Mount-
ing Screws from the back inside wall of the
Cash Box (See Figure 4-38).
2. Slide the Pusher Mechanism Unit out of the
assembly in the direction of the large arrow
in Figure 4-38.
5 WIRING DIAGRAMS
This chapter provides the Universal Bill Acceptor • UBA Primary Components
Series (UBA) wiring diagrams and component • System Wiring Diagrams.
parts lists for the following items:
UBA Primary Components Parts Diagram
See
NOTE
Below.
Figure 5-4 UBA-14-SS & UBA-24-SS/SU External Connector Interface Circuit Wiring Diagram
Figure 5-5 UBA-14/24 Optional Conversion Board Interface Circuit Wiring Diagram
• Mag Tool Kit (JAC Part #701-000086RA). Kit is connected by clicking on the Pull-
includes Calibration Papers (White, Black & down Tab (See Figure 6-14 a) and selecting
UV) and the Mag Tool as well. “RS232C”.
• MAG Tool US Power Cable (JAC Part #300- 3. In the Dialog Box that appears (See Figure
100007RA). 6-15), select the COM Port to which the
• Adjustment Program (ADJTOOL_V1.06- UBA is connected, and Mouse-click on the
4.exe,comm.ini and adj.ini) available Select Screen Button (See Figure
at www.jcmglobal.com. 6-15).
When to Calibrate
1. After a Bill Acceptor component has been
disassembled for repair.
2. After a sensor board has been replaced.
3. If a CPU Board is replaced.
Initial Settings
1. Make sure that the UBA jumper setting are
Figure 6-15 COM Port Selection Screen
in the photo-coupler isolation position.
4. Turn UBA DIP Switch #8 ON, apply power
2. Connect the two External Power Supply
to the UBA, then turn DIP Switch #8 OFF.
Communications cables between the UBA
and PC Serial Port respectively (See Figure 5. Click to begin the UBA Adjustment
6-13). program (See Figure 6-14 b). The automatic
3. Set UBA Front Panel DIP Switch 8 to ON, Motor Speed Check Test will run, and a Dia-
and supply power to the External Power log Box Window will then ask for the
Supply unit. "White" Reference paper to be set in place
(See Figure 6-16).
4. Create and name a new folder on your PC
5. Save the decompressed "ADJTOOL_
Vxxx.exe","comm.ini" and
"adj.ini" adjustment programs in the
newly created folder.
Adjustment Procedure
To begin adjusting the UBA Unit proceed as
folows:
NOTE: The UBA Unit muust be in a Frame Figure 6-16 White Reference Test Screen
for calibration!
6. Open the UBA's Upper Guide, Insert the
1. Double click on the latest version of the White Reference Paper (See Figure 6-18
UBA_ADJTOOL_ Vxxxx.exe. applica- ), firmly close the Guide Cover
tion and the Figure 6-14 Screen will appear. (See Figure 6-18 ) and Mouse-Click on
the OK Screen Button.
a
16. Mouse-click on the OK Screen But- Motor Speed Transport Motor Speed Error
Error
ton again, and this calibration process will be EEPROM Write Adjustment Value Writing Error.
complete. Error Replace the Processor PCB.
Full functionality of the UBA-USB Tool Suite was for the Drivers; if located, the PC will imme-
implemented in Software Versions v1.71-16, diately install the proper Driver(s). Follow
v1.76-17, v1.77-17, v1.76-24 and v1.76-13 or later. the prompts presented on the Screen.
However, the download function can only be
accessed on older version of UBA Acceptor Soft-
ware.
The USB Tool Suite Application is available for
download from the JCM Website at: http://
www.jcmglobal.com/en/support/downloads.aspx
(See Figure 6-25).
Statistics
The “Statistics” Tab Selection is used to read
AccLoad Statistics from within the UBA Unit
(See Figure 6-31 a).
When the “Statistics” Tab is selected, the AccLoad
Screen shown in Figure 6-31 will appear.
To “Read” data back from the UBA Unit,
Mouse-click on the Read Screen Button
(See Figure 6-31 b).
Information on the “Accload Program” is available
Figure 6-28 UBA-USB Tool Suite Standard Screen in the “ACCLOAD Quick Reference Guide”,
available on JCM Global Website.
UBA USB Tool Suite Functions
The three functions available with the UBA-USB
Tool Suite are as follows:
• Download a
• Statistics
• Sensor Adjustment.
Download
The download program is used to update the
Software in a UBA Unit.
When selecting the download option, the UBA
Downloader Program will open as shown in Figure b
6-29.
To load a specific data object into a UBA proceed Figure 6-30 UBA-USB Tool Suite ACCLoad
Screen
as follows:
1. Mouse-click on the Browse Screen
Sensor Adjustment
Button and select the data file desired to load The Sensor Adjustment Program is used to
into the UBA. calibrate the UBA Unit.
To open the Sensor Adjustment Program, select the
Sensor Adjustment Option in the UBA-USB Tool
Suite Application (See Figure 6-31).
2 7
9 10
ACC1 ACC2 ACC3 ACC4 6
1 OP6, OP7,
OP8, OP9
OP5
3
OP4
OP3
OP2
OP1
Figure 7-1 Entire UBA-10/11/12-SS & 14/24/25-SS/SU Units, Accessory & Optional Part Exploded Views
138425* Configuration UBA TRANSPORT UNIT (with 3.3 V - For UBA-10/11/12 (CPU Board
1 Dependant 8 Meg Flash Memory) R included.)
*. An interim EDP Number. Contact your JCM Sales Representative prior to ordering this part.
†. Refer to Table 7-6 on page 7-23 of this Section for the availablity of Additional Optional Parts.
Ref No. EDP Number JAC Part No. Description Qty. Remark
101 109101 900-100846R UBA TRANSPORT GUIDE C 1
102 109099 900-100368R UBA SENSOR LENS A 2
103 109098 900-100596R UBA SENSOR LENS B 4
104 102974 900-100626R UBA MAG ROLLER 1
105 063353 250-100531 MAG SPRING 1
106 102997 200-101108RA MAG ROLLER PIN 1
107 102764 900-100538R UBA SENSOR COVER 1
108 102776 900-100630R UV PARTITIONER 1
109 102773 900-100631R LIGHT GUIDE A 1
110 102772 900-100634R LIGHT GUIDE B 1
111 116204 300-100346R ENTRANCE SENSOR R 1
112 103006 200-100854 TRANSPORT DRIVE SHAFT 1
113 091168 900-100946RA PULLEY D 5
Recommended
114 104296 900-100616R TIMING BELT 2 Service Part
115 103003 200-101111RA TRANSPORT SHAFT 2 1
Recommended
116 104297 900-100648R TIMING BELT 1 Service Part
117 103007 200-101112RA PULLEY SHAFT 4
118 091169 900-100947RA TRANSPORT PULLEY R 8
119 119302 900-100948RA PULLEY ROLLER R 4
120 103009 200-101113RA PULLEY SHAFT 2 2
121 102783 900-100949RA PULLEY MOVER P 1
122 143337 900-200202RA LOWER SENSOR SPACER 1
123 103983 200-100842R UBA MOVER SCREW 1
124 102970 900-100657 UBA FINAL MOVER GEAR 1
125 119306 900-100639R MOVER BEARING R 2
126 102999 200-101109RA MOVER GEAR SHAFT 1
127 102969 900-100658 UBA 2ND MOVER GEAR 1
Recommended
128 103923 451-000071R CENTERING MOTOR ASSY. 1 Service Part
Ref No. EDP Number JAC Part No. Description Qty. Remark
139 102971 900-100629R UBA 2ND ROLLER GEAR COVER 1
140 103004 200-100840 HORIZONTAL WORM GEAR SHAFT 1
141 102753 900-100593R UBA TRANSPORT GUIDE B 1
142 105234 300-500013RA ANTI-PULLBACK HOME SENSOR 1
143 107846 900-100488 ROLLER GUIDE HOME LEVER 1
144 102976 900-100624 ROLLER GUIDE HOME ROLLER 1
145 103001 200-100849 ROLLER LEVER SHAFT 1
146 103023 250-100513R ANTI-PULLBACK LEVER SPRING 1
147 103002 200-100923R ANTI-PULLBACK CLUTCH SHAFT 1
148 102972 900-100627 ROLLER GEAR CLUTCH 2
149 103017 250-100512R ANTI-PULLBACK CLUTCH SPRING 1
150 103010 200-100841 ROLLER GEAR SHAFT 1
151 102754 900-100518R UBA TRANSPORT GUIDE A 1
152 116208 300-100343R CENTERING HOME SENSOR R 1
153 102979 119-000019R UBA ROLLER GUIDE BEARING 1
154 109100 900-100306R UBA TRANSPORT GUIDE D 1
155 091079 900-100636R SQUARE PRISM E3 3
156 102981 900-100608R UV COVER 1
157 103000 200-101110RA TRANSPORT ROLLER SHAFT 2
158 119299 900-100660R TRANSPORT ROLLER TR1 4
159 108996 250-100484 UBA TRANSPORT SPRING 1
160 103833 200-1001114RA SPRING CLIP 2
161 119331 900-100654R ROLLER ROCKER SPRING 2
162 102996 200-100924R MOVER ROLLER SHAFT 1
163 119298 900-100661R MOVER ROLLER GUIDE 2
164 103014 250-100507R UBA MOVER SPRING 1
165 102977 900-100653R SPRING STOPPER 1
166 102768 900-100651R UBA OPENING LEVER 1
167 102771 900-100655R OPENING LATCH RIGHT 1
168 102770 900-100656R OPENING LATCH LEFT 1
169 103020 250-100526R OPENING LEVER SPRING 1
170 102993 200-101058R OPENING LATCH SHAFT 1
171 103016 250-100506R OPENING LATCH SPRING 2
172 102756 900-100620R UPPER ROLLER LEVER 1
173 102755 900-100621 SOLENOID LINK LEVER 1
174 102758 900-100619 UPPER ROLLER SLIDER 1
175 103013 200-100848 MOVER BEAM SHAFT 1
176 102995 200-100850 SLIDER SHAFT 1
177 103022 250-100503 SOLENOID SPRING 2
178 102998 200-100744R SOLENOID LEVER SHAFT 2
Recommended
179 104071 451-000070R SOLENOID ASSY. R 1 Service Part
180 102760 900-100637 SOLENOID BASE 1
Ref No. EDP Number JAC Part No. Description Qty. Remark
Recommended
181 116213 300-100352R UPPER SENSOR BOARD R 1 Service Part
182 102750 900-100873 UBA TRANSPORT GUIDE E 1
183 102991 200-101105RA REAR GUIDE ROLLER SHAFT 1
184 102975 900-100622 UBA TRANSPORT ROLLER 2
185 102992 200-101106RA REAR GUIDE SPRING SHAFT 1
186 103018 250-100505 REAR GUIDE ROLLER SPRING A 1
187 103019 250-100504 REAR GUIDE ROLLER SPRING B 1
188 102766 900-100640 WIRE TUNNEL 1
189 102781 900-100684 CASH BOX SENSOR BOARD COVER 1
190 116206 300-100351R CASH BOX SENSOR R 1
191 102990 200-101057R GUIDE FULCRUM PIN 2
192 102994 200-101107RA TUNNEL SHAFT 1
193 102767 900-100771R FRONT COVER 1
194 103008 200-101007R FRONT DOOR SHAFT 1
195 103832 200-100855 UBA TRANSPORT LATCH 1
196 103005 200-100857 STACKER CLUTCH SHAFT 1
197 102793 900-100643 2ND STACKING GEAR 1
198 103610 200-100847 UNI-DIRECTIONAL CLUTCH 1
199 118806 200-100853 PLATE LOCK R 1
200 102792 900-100642 STACKING GEAR CLUTCH 1
201 103015 250-100509 CLUTCH SPRING 1
202 104061 900-100652 CLUTCH SPRING STOPPER 1
203 102978 900-100674 TRANSPORT BEARING LIMIT 1
204 102968 900-100645 FINAL STACKING GEAR 1
205 102794 900-100647 3RD STACKING GEAR 1
206 102967 900-100646R 4TH STACKING GEAR 1
Recommended
207 106441 451-000029R TRANSPORT MOTOR 1 Service Part
Recommended
208 106443 451-000059R STACKING MOTOR 1 Service Part
Recommended
209 102786 900-100663R TRANSPORT MOTOR GEAR 1 Service Part
Recommended
210 102791 900-100644R STACKING MOTOR GEAR 1 Service Part
Recommended
211 102989 142-090429R MOTOR SPACER 1 Service Part
212 102787 900-100692R 2ND TRANSPORT GEAR 1
213 102788 900-100662R 3RD TRANSPORT GEAR 1
214 102790 900-100688R FINAL TRANSPORT GEAR 1
215 108154 200-100708 GEAR PIN 2
216 102784 900-100633 TRANSPORT GEAR COVER 1
217 102765 900-100623 UBA ROLLER GUIDE 1
218 102973 900-100625R ROLLER GEAR GUIDE 1
219 102980 900-100611R ROLLER GUIDE CAP 1
220 118554 300-100325R ENCODER SENSOR R 2
Ref No. EDP Number JAC Part No. Description Qty. Remark
221 103875 400-100503R ENCODER HARNESS R 2
222 103877 400-100505R CASH BOX SENSOR HARNESS 1
223 103873 400-100506 UPPER SENSOR BOARD HARNESS R 1
Ref No. EDP Number JAC Part No. Description Qty. Remark
244 092949 900-100659 CABLE TYE 4
For UBA-24/25
Models Only
Ref No. EDP Number JAC Part No. Description Qty. Remarks
301 102982 900-100501R UBA TRANSPORT STAND 1
302 102988 900-100594R PRISM STAND 1
303 106067 200-100837R STAND GROUNDING TAB 1
304 102986 900-100332R UBA STAND GEAR 2 2
305 103011 200-100838R STAND GEAR SHAFT 2
306 052620 200-100342R STAND GEAR SHAFT 1
308 052648 250-100536 FRONT GUIDE SPRING 1
309 108810 200-100707R UBA STAND GEAR SUSTAINER 2
310 103012 200-100839R STAND LEVER SHAFT 1
311 102987 900-100872R CASH BOX LEVER 2
312 052650 250-100498R FRONT LEVER SPRING 2
313 102983 900-100680R CASH BOX LEVER A 1
314 102984 900-100588R CASH BOX LEVER B 1
315 052649 250-100011R REAR LEVER SPRING 1
316 128210 900-100590 UBA FRAME A 1
317 128212 200-100835R UBA FRAME B 1
318 143211 200-100836R UBA FRAME BASE 1
319 104016 186-300516R 3X6 SCREW with Washer (Small) 2
320 127827 200-000332R Transport (TR) Stand Bracket 1 UBA-24/25 Only
321 127828 149-000014R 2.6x5 SCREW 2 UBA-24/25 Only
521
Figure 7-9 UBA Cash Box Unit Pusher Mechanism Exploded View
Ref No. EDP Number JAC Part No. Description Qty. Remarks
401 103176 900-101026RA BUSHING LINK B 2
402 128522 900-101027RA PUSHER PLATE 1
403 081620 900-100254R O-RING P11 (#EPDM70) 8
404 103177 900-101028RA BUSHING LINK A 1
405 070749 200-100865 U-ARM PIN 82 1
406 128523 900-101029RA PUSHER RACK 1
407 128531 200-200564R PUSHER PI-BEARING 2
408 128524 900-101031RA ROLLER RACK 2
409 104260 200-101078RA LINK SHAFT 2
410 070750 200-100864 LEFT ARM SHAFT 82 1
411 104274 250-100559RA PUSHER SPRING B 1
412 052579 900-100583 RIGHT ROLLER GUIDE R 1
413 114533 200-200566R LEFT ARM SHAFT 1
414 128519 200-200567R PUSHER BASE 1
415 052626 200-100733R ROLLER SHAFT GUIDE 1
416 052634 200-101010 PULLEY STUD 2
417 128533 900-200352RA PULLEY S2M W5 B 2
418 128521 900-100764R PUSHER GUIDE, RIGHT 1
419 128520 900-100765R PUSHER GUIDE, LEFT 1
420 104615 900-100945R LABOR ROLLER 2
421 104263 200-101079R STUD LEVER 2
422 104275 250-100539R TENSION SPRING LEFT 1
423 104276 250-100540R TENSION SPRING RIGHT 1
424 052561 900-100336R BUSHING F6B R 1
Ref No. EDP Number JAC Part No. Description Qty. Remarks
441 128532 900-200355R PULLEY S2M W5 A R 2
442 034849 200-100552R PULLEY R (REO-04) 2
443 123647 200-100893R TRANSPORT PULLEY SHAFT 1
444 052577 900-100582R PULLEY COLLAR R 1
445 103175 900-100595R PULLEY COVER 1
446 003705 100-100092R E-RING Ø2 SUSTAINER 22
447 003707 100-100043R E-RING Ø3 SUSTAINER 6
448 003708 100-100044R E-RING Ø4 SUSTAINER 8
449 005555 186-260106R 2.6X6 PAN HEAD SCREW with Spring and 4
Flat Washer
451 104280 186-260012RA 2.6X12 SCREW with Spring and Flat Washer 2
(Small)
452 081191 200-100997R 2X10 PARALLEL PIN SUSTAINER 6
453 104616 200-101081RA ROLLER STUD 2
454 104266 900-101033RA TENSION LEVER ROLLER 2
455 103165 900-101034RA TRANSPORT SHAFT BUSHING 1
456 106593 900-101035RA STW-FT60 TO.25 POLLYVYNAL SLIDER 2
457 123914 200-000333R 1X5 PARALLEL PIN SUSTAINER 1
458 123526 900-200356R BOX TRANSPORT GEAR 2ND 1
461 123527 900-200053RA BOX TRANSPORT GEAR 1ST 1
463 128526 200-200570R GEAR STUD (P-2) 1
464 003611 181-308000R M3X8 PAN HEAD SCREW with Spring and 2
Flat Washer
465 103159 200-101083RA LEVER CASE 4
466 070751 200-101084RA STOP LEVER PIN 4
467 070742 900-100683R STOP LEVER R 4
468 070720 250-100562RA STOP LEVER SPING 4
Ref No. EDP Number JAC Part No. Description Qty. Remarks
479 103171 900-100241R CAP HANDLE 2
Ref No. EDP Number JAC Part No. Description Qty. Remarks
Recommended
128230 451-100104RA BATTERY (CR2450HR T-4 WK) 1 Service Parts
518
139239 900-200365R PROTECTION SPONGE (Standard Cash 1 Recommended
Box) Service Parts
Ref No. EDP Number JAC Part No. Description Qty. Remarks
601 113236 400-100586RA RIGHT FACEPLATE HARNESS PLATE 1
For UBA
602 113237 400-100587RA RIGHT FACEPLATE RELAY HARNESS R 1 FACEPLATE UNIT
A
603 006481 186-300016R 3X16 SCREW with Spring and Flat Washer 2
604 056771 200-200332RA SHIELD PLATE 1
For UBA
605 113927 200-101088RA SHIELD PLATE 1 FACEPLATE UNIT
A
For UBA
606 113928 200-101084RA WIRE HOLDER 1 FACEPLATE UNIT
A
607 112644 900-200366R INSERT LIGHT GUIDE 2
For UBA
113926 900-101043RA INSERT GUIDE UBA (BLACK) 1 FACEPLATE UNIT
A/2
608
For UBA
112642 900-101044RA INSERT GUIDE UBA 1 FACEPLATE UNIT
1
Ref No. EDP Number JAC Part No. Description Qty. Remarks
R T
Red Chip LED Timing Belt
location of the… 2-1 Transport C… 4-9
Reference Paper Timing Belts
Black Final removal/replacement… 4-12
Part No. for… 6-4 TITO
Ultra Violet definition of… 2-2
Part Number for… 6-4
Tool Requirements
White for calibrating unit… 6-4
Part No. for… 6-4
workbench & field… 6-1
removal/replacement… 4-9 Transport Unit
S Guides B & C… 4-6; 4-7
U
Safety
pictographs indicating… 1-1 Universal Bill Acceptor
Schematic photo of a… 1-1
circuit flow W
interface… 2-12; 2-13; 2-14
Security Locks Warning
installation of… 2-2 dropping or throwing of unit… 1-2
Special Notes holding Transport Upper Guide Open when removing
italic text highlights… 1-1 covers… 4-2
Specifications liquid damage… 1-3
electrical… 1-5 solvent use… 2-11
model number… 1-2 Wiring Diagrams
structural… 1-5 system & individual primary parts of… 5-1
technical… 1-5
Steps
sequential numbering of… 1-1
Symbol definitions
3 types of… 1-2
Symptoms/Error
Possible Fault Causes Corrective Action Required
Messages
No external power is applied Verify that the Power Supply +12VDC and Ground cables are
to the connected to the appropriate pins on the main
Bill Acceptor connector. NOTE: The small LED to the left of the front panel
(+12VDC & GND) DIP Switches indicates power available when lit.
Verify that all harness connectors are properly seated.
Wrong or inappropriate
connections Check for any bent, missing or damaged pins in the connector
plugs and mating receptacles.
Redownload the correct software. Refer to “Software
Corrupted software. Downloading Procedure” on page 6-2 of Section 6 for software
Bill Acceptor is not downloading instructions.
working
(does not accept any Refer to the “Performance Tests” on page A-5 of this Appendix
bills). and conduct an Initial Operation Test. If the test result is
CPU Board failure. Negative (NG), replace the CPU Board. Make sure to recalibrate
the sensors after CPU Board is replaced.
Remove and then reinsert the ICB Sensor Board into the CPU
ICB Sensor Board is not Board socket.
inserted into the CPU Board
socket. NOTE: The ICB Sensor Board must be inserted in place
regardless if its features are being used or not.
(For UBA-11 only) Remove the Acceptor Unit from the frame.
The EPROM is inserted Remove the EPROM from CPU Board and reinsert it in the
backwards. correct direction.
Symptoms/Error
Possible Fault Causes Corrective Action Required
Messages
Drive belts are dirty or Clean all drive belts and pressure rollers.
damaged. Replace as necessary.
A pressure roller spring is Check all pressure roller springs using a finger press test.
loose or missing. Replace as necessary.
A foreign object is lodged in Clean the Transport path and remove any foreign object
the Transport path and/or discovered.
inside the Cash Box.
Bill jams occur often. The Acceptor Unit is not
properly seated all the way Re-seat the Acceptor Unit back into the frame so it is firmly
into the frame seated all the way back into the frame so the Acceptor Unit
(the Acceptor Unit latch
release levers are not locked release lever latches securely lock onto the frame.
onto the frame).
Bill is wider than 85 mm or
narrower than 62mm (out of Use only bills widths having the correct UBA size
UBA Bill width specifications.
specifications).
Dirt and/or stains on the Clean the Transport path. Refer to the Cleaning/
rollers, belts and lenses. Preventive Maintenance procedure in Section 2 of this Manual.
The unit has been dis-
assembled and re- Make sure to readjust the sensors after reassembling
calibration adjustment has the UBA Unit. Refer to the “Forced Download Requirements” on
not occurred following page 6-4 of Section 6 of this Manual.
a reassembly.
Acceptance rates. The wrong software or an Make sure that the programmed Flash or EPROM memory
old version of the software is the latest version, and it supports the currency values
software being used. and country allowing acceptance.
Check the particular specifications for the required Bill type
Software not designed to acceptance, and make sure the bills will be accepted by the
accept current Bills software loaded (i.e., check denomination/issuing year, etc.).
Sensor lenses are loose or Sensor lenses require re-positioning.
missing. Contact JCM Technical Support.
Turn the Power OFF and ON again. This action should tell the
Upper Guide can not Centering Guides are not at host machine to send a reset command to reinitialize the unit.
be opened. their home position. If power cannot be applied, use a Hexagonal Nut Driver to open
the Upper Guide and manually reset the guide.
Download the correct software for currency being accepted.
Incorrect software Refer to “Software Downloading Procedure” on page 6-2 of
(different currency type). Section 6of this Manual regarding Software Downloading.
Make sure the bill values required are included in the software
Bills are not being accepted specifications (i.e., denominations/issuing year, etc.) Refer to the
by the “Forced Download Requirements” on page 6-4 of
software. Section 6 of this Manual.
Incorrect DIP Switch Enable all denominations by setting all DIP
All bills being settings. switches to OFF.
rejected. Bill acceptance is being
inhibited by Host Controller Enable Bill acceptance for the required Host command.
command
Upper/Lower Sensor Board Change the Upper or Lower Sensor Board with a known good
failure. board. Refer to Section 4 regarding Circuit Board Removal.
Unit was disassembled and
re-calibration did not occur Recalibrate all UBA Sensors following reassembly.
following
reassembly.
Symptoms/Error
Possible Fault Causes Corrective Action Required
Messages
Upper Guide is open. Firmly close the guide.
A foreign object or a jammed Open the Guide, remove the foreign object or jammed bill, and
Motor bill is stuck in the Transport close the cover.
path.
continues to run.
Refer to the “No. 1 Transport Motor Forward/Reverse Rotation
Motor driver failure. Test” on page A-5 of this Appendix and conduct a Forward/
Reverse Motor Rotation Test.
Incorrect DIP Switch Set the DIP Switch No. 8 to ON, and resupply power
settings. to the UBA.
Refer to the “No. 9 DIP Switch Test” on page A-11 of this
Can not enter the Dip switch failure. Appendix and conduct a DIP Switch TEST to check if the
TEST mode. specific DIP Switch Block has a failure.
Exchange the CPU Board with a known good board. Refer to
CPU Board failure. “CPU Board Removal” on page 4-3 of Section 4 of this Manual
regarding Circuit Board Removal.
Table A-2 Adjustment Fault Conditions
Symptoms/Error
Possible Fault Causes Corrective Action Required
Messages
Can not start the PC Operating System (OS) The current Adjustment program only supports the
ADJTOOL_V*** is not compatible. Windows 2000/XP Operating System.
.exe program by
double-clicking on its The program files are Request the correct programs from JCM.
icon. corrupted.
Check the PC harness connections and the related UBA
Wrong or inappropriate interface connectors. Check for any bent, missing or
connections damaged pins in the connector plug and receptacle.
Set the UBA DIP Switches 1 to 7 OFF and Switch 8 to ON.
UBA DIP Switch
Communication Recycle the power supplied to the external maintenance power
settings are incorrect.
Error. supply (P/N 702-000148).
Refer to the “No. 9 DIP Switch Test” on page A-11 of this
DIP Switch failure. Appendix and conduct a DIP Switch Test.
Exchange the CPU Board with a known good one. Refer to
CPU Board failure. Section 4 regarding Circuit Board Removal.
Incorrect reference Follow the instruction provided in the ADJTOOL_V***.exe
paper type. program and use the correct reference paper recommended.
Adjustment Error.
Upper/Lower Sensor Board Change the Upper or Lower Sensor Board with a known good
failure. board. Refer to Section 4 regarding Circuit Board Removal.
Symptoms/Error
Possible Fault Causes Corrective Action Required
Messages
DIP Switch settings are Set all DIP Switches to OFF.
incorrect.
Connectors are off or Firmly reconnect all of the communication connectors.
loosely connected.
Check for any bent, missing or damaged pins in the connector
Damaged connector pins. plugs and mating receptacles.
Exchange the CPU Board with a known good one. Refer to
Cannot CPU Board is corrupted. “Circuit Board Removal” on page 4-3 of Section 4of this Manual
communicate with regarding Circuit Board Removal.
host. Verify that the correct interface between the Host machine and
Incorrect Interface. the Bill Acceptor is being used.
The ICB Board is not installed on the CPU Board.
Install the ICB Board.
Acceptor Head Failure. The ICB Board is installed incorrectly. Check that the PLUG
Number on the ICB Board and SOCKET Number
on the CPU Board agree. Reinstall the ICB Board in the
correct direction.
Performance Tests guish (go out) After few seconds, the diag-
The UBA is equipped with diagnostic features to nostic LEDs will independently turn ON &
aid in repair and maintenance. This portion of OFF depending on the test being executed.
Appendix A describes the test procedure for use 5. To finish a test, set DIP Switch No. 8 to ON
with each function using DIP Switch settings to again, and turn the UBA power OFF.
identify the cause of a failure condition. In order to
Choosing and Selecting Operational
identify a failure condition’s cause, the UBA has to Tests
be in the TEST mode.
Set the UBA into the “Test Mode”, and then set the
To enter the TEST mode perform the following DIP Switches to match each operational test shown
steps: in the following Test Tables. Set DIP Switch 8 to
1. Set DIP Switch No. 8 to ON and supply the OFF initially to start each test.
power to the UBA. NOTE: The setting of DIP Switch 8 to ON
2. Check that both the Red and Green diagnos- again will interrupt a test, and restore the
tic LEDs are lit. This condition indicates the system to the Test Mode.
unit is now in the TEST mode. No. 1 Transport Motor Forward/Reverse
3. Set the DIP Switches depending on the test Rotation Test
you wish to execute. The tests listed in Table A-4 detect the for-
4. Set DIP Switch No. 8 to OFF to start a par- ward and reverse rotational motor speed.
ticular test. When the test begins, both the Confirm that the motor operates smoothly
Red and Green diagnostic LEDs will extin- without emitting abnormal noise.
Table A-4 Transport Motor Speed Test Error Conditions
No. 4 Anti-Pullback Mechanism Test The Green LED will Flash as the Anti-
The test listed in Table A-7 detects the Pullback Mechanism passes the Home
Anti-Pullback mechanism operational Position.
condition. If there are any problems with the center-
When the Green and Red LEDs are out, it ing mechanism, the Red LED will blink 9
indicates the Anti-Pullback mechanism is times.
working properly.
Table A-7 Anti-pullback Mechanism Test Error Conditions
No. 5 Centering Mechanism Test When the Green and Red LEDs are out, it
The test listed in Table A-8 detects the indicates the Centering Mechanism is
Centering Mechanism operational condi- working properly.
tion. If there are any problems with the Center-
When the Centering Mechanism is in the ing Mechanism Sensor Board, the Red
Home Position, the Green LED will be LED will blink 14 times.
steady ON.
Table A-8 Centering Mechanism Test Error Conditions
Centering
Red LED Green LED
Mechanism Status Status
Causes and Conditions
Condition
Centering Mechanism Home Sensor Board and/or CPU
Centering Board failure may have occurred. Check all harnesses and
Mechanism 14 Flashes OFF connectors. Exchange the Centering mechanism Home
Error Sensor Board with a known good board. Refer to Section 4
regarding Circuit Board Removal.
DIP Switch
Sensor Name Conditions Test Conditions
Anti-Pullback 3 ON, & Rotate the Anti-Pullback Roller with your fingers. When the Anti-Pull-
back Roller is in its Home position, the Green LED should illuminate.
Home Position 1-2 + 4-6
If the Green LED flickers ON and OFF while rotating the Anti-Pullback
Sensor OFF
Roller, the sensor’s condition is normal.
Move the Centering Mechanism with a Hexagonal Nut Driver. When
3 ON, &
Centering Home the Centering Mechanism is in its Home position, the Red LED should
1-2 + 4-6
Position Sensor OFF illuminate. If the Red LED lights when the Centering mechanism is at
its Home position, the sensor’s condition is normal.
Open the Upper Guide and move the belts forward to check the
4 ON, & Transport Motor Encoder Sensor. When the Transport Encoder Sen-
Transport Motor
Encoder Sensor 1-3 + 5-6 sor is blocked by an interrupter blade, the Green LED should illumi-
OFF nate. If the Green LED flickers On and OFF as the belts are moved,
the sensor’s condition is normal.
4 ON, & Rotate the Stacker gear with a finger. When the Stacker Encoder’s
Stacker Motor Sensor is blocked by an interrupter blade, the Red LED should illumi-
1-3 + 5-6
Encoder Sensor nate. If the Red LED flickers ON and OFF while rotating the gear, the
OFF
sensor’s condition is normal.
Remove the Cash Box from the Frame Unit. When the Pusher Home
Pusher Plate Sensor’s Left Arm is pushed, and the Pusher Home Sensor is
5 ON, &
Home Position
1-4 + 6 OFF blocked,
the Green LED will be lit (ON). When the Pusher Home
Sensor Sensor Arm is released, the sensor is unblocked and the Green LED
will extinguish (go OFF).
Remove the Cash Box from the frame unit. When the Cash Box
Stacker Detection 5 ON, & Seated Sensor’s right lever is blocked, the Red LED should illumi-
Sensor 1-4 + 6 OFF nate. If Red LED goes ON when the Cash Box is set into its fully
seated position, the sensor’s condition is normal
NOTE: Refer to tables A13, A14 or A15 for error listings relating to this test.
Step
LED Status 6. Set all remaining Switches to OFF as
No. DIP Switch Setting indicated in Table A-12 Step No. 5.
Red Green
Both the Green and Red LED should
now light.
1 ON ON
If any diagnostic LED status condition
is different from those listed in the Table
A-12 Steps, a DIP Switch and/or CPU
2 OFF OFF
Board failure may have occurred. Refer
to Section 4 regarding Circuit Board
Removal. If the error can not be
3 OFF ON resolved, contact JCM Technical
Support.
4 ON OFF
5 ON ON
LED Status
Error Causes and Solutions
Red LED Green LED
Change the CPU Board. Refer to Section 4 regarding
1 Flash ON Boot ROM error
Circuit Board Removal.
1. Incorrect external
ROM contents or
empty program Change the CPU Board. Refer to Section 4 regarding
2 Flashes ON
2. No program in the Circuit Board Removal.
external Flash
ROM
3 Flashes ON Internal RAM error Change the CPU Board. Refer to Section 4 regarding
4 Flashes ON External RAM error Circuit Board Removal.
Missing Boot
5 Flashes ON In UBA-14/24 Units.
EPROM
1 Flash OFF Cash Box Full Empty the Cash Box and re-install.
Stacker motor may be corrupted. Change the motor if
defective. A Stacker Encoder Board failure may have
Stacker Pusher also occurred. Check all harnesses and connectors.
Mechanism fault
2 Flashes OFF Exchange the Stacker Encoder Board and/or CPU
(Transport Jam
Type 1) Board if required with a known good board. Refer to
Section 4 regarding Disassembly Instructions and
Circuit Board Removal.
An Exit Sensor Board failure may have occurred.
Check all harnesses and connectors. Exchange the
Transport Jam
3 Flashes OFF Exit Sensor Board and/or CPU Board if required with a
Type 2
known good board. Refer to Section 4 regarding Circuit
Board Removal.
A Stacker Encoder Sensor failure may have occurred.
Check all lenses for dirt or scratches. To clean the
lenses and sensors, refer to Section 2 regarding
Stacker Encoder Preventive Maintenance.Check all harnesses and
4 Flashes OFF signal fault or an
connectors. A Lower Sensor Board failure may have
Acceptor Jam
occurred. Exchange the Lower Sensor Board if
required with a known good board. Refer to Section 4
regarding Circuit Board Removal.
Transport Motor The Transport Motor Speed Encoder Sensor does not
5 Flashes OFF
speed error detect motor rotation or requires sensor adjustment.
Check all harnesses and connectors. A Motor or CPU
Board failure may have occurred. Exchange the Motor
Transport Motor and/or CPU Board with a known good motor or board.
6 Flashes OFF
failure Refer to Section 4 regarding Disassembly Instructions
and Circuit Board Removal.
7 Flashes OFF Sensor Failure Replace either the Upper or Lower Sensor Board.
A comunications failure between the Upper Sensor
Communications Board and the CPU Board. Replace either the Upper
8 Flashes OFF
Failure Sensor Board and/or the CPU Board. Check that all
cables are properly connected.
LED Status
Error Causes and Solutions
Red LED Green LED
An Anti-Pullback Home Sensor Board and/or a Lower
Sensor Board failure may have occurred. Check all
Anti-Pullback harnesses and connectors. Exchange the Anti-
9 Flashes OFF
Unit Error Pullback Home Sensor Board and/or a Lower Sensor
Board with a known good board. Refer to Section 4
regarding Circuit Board Removal.
Cash Box not seated or not present. A Cash Box
Sensor Board failure may have occurred. Check all
harness and connectors. Exchange the Cash Box
10 Flashes OFF Cash Box Error
Sensor Board and/or CPU Board if required with a
known good board. Refer to Section 4 regarding
Circuit Board Removal.
11 Flashes OFF ICB Module Error ICB Module missing, or requires replacement.
12 Flashes OFF Cheated Sensor blocked at an improper time.
A Solenoid or an Upper Sensor Board failure may have
Centering
Mechanism occurred. Check all harness and connectors.
13 Flashes OFF Exchange the Upper Sensor Board with a known good
Solenoid
Error board. Refer to Section 4 regarding Disassembly
Instructions and/or Circuit Board Removal.
A Centering Mechanism Home Sensor Board and/or
CPU Board failure may have occurred. Check all har-
Centering nesses and connectors. Exchange the Centering
14 Flashes OFF
Mechanism Error Mechanism Home Sensor Board with a known good
board. Refer to Section 4 regarding Circuit Board
Removal.
LED Status
Error Causes and Solutions
Red LED Green LED
3 Flashes OFF ICB Module ICB disabled or Cash Box is Active.
New Processor Board, or Calibration is correct. Re-cali-
5 Flashes OFF Calibration brate the Sensors (See “Calibration Procedures” on
page 6-4 in Section 6 of this Service Manual).
Intelligent Cash Box (ICB) Communications Error
11 Flashes OFF ICB Module
(Failure Type 02).
Intelligent Cash Box (ICB) Check Sum Error
12 Flashes OFF ICB Module
(Failure Type 07). Memory partially cleared.
Intelligent Cash Box (ICB) Installed with data from another
13 Flashes* OFF ICB Module
machine (i.e., data not cleared) (Failure Type 08)*.
Intelligent Cash Box (ICB) not initiated (Failure Type 09).
14 Flashes OFF ICB Module
Memory not properly cleared.
Intelligent Cash Box (ICB) Module Error (Failure AF). No
15 Flashes OFF ICB Module
ICB Module detected present on Validator.
*. Occurs when three (3) rapid flashes are present when unit is initially powered-up indicating an ICB failure.
LED Status
Error Causes and Solutions
Red LED Green LED
OFF 1 Flash Slanted Bill Insertion Re-insert the bill straight.
Check Magnetic Head for dirt or scratches. To clean the
Magnetic Head, refer to Section 2 regarding
Magnetic Sensor Preventive Maintenance. An Upper Sensor Board
OFF 2 Flashes
pattern error failure may have occurred. Check all harnesses and
connectors. To change the Upper Sensor Board refer to
Section 4 regarding Circuit Board Removal.
Paper detected Remove the paper jam from the Acceptor path and
OFF 3 Flashes inside the Acceptor clean the lenses. To clean the lenses and Sensors,
in standby mode refer to Section 2 regarding Preventive Maintenance.
An Upper and/or Lower Sensor Board failure may have
Optical Sensor level occurred. Check all harnesses and connectors. To
OFF 4 Flashes change the Upper/Lower Sensor Board, refer to
error
Section 4 regarding Circuit Board Removal.
Banknote movement error (Timing). Check for worn or
Banknote feed error
OFF 5 Flash dirty Belts, poor quality Banknotes or Debris in the Bill
Type 1 Transport Path.
Banknote identif- Remove the Bill from the Acceptor and clean the
OFF 6 Flashes
ication error lenses. To clean the lenses and sensors, refer to
Section 2 regarding Preventive Maintenance. An Upper
Barcode Read
OFF 7 Flashes and/or Lower Sensor Board failure may have occurred.
error Check all harnesses and connectors. To change the
Double Note or Upper/Lower Sensor Board, refer to
OFF 8 Flashes Section 4 regarding Circuit Board Removal.
Ticket error
Check and set DIP switches properly. Refer to Section
OFF 9 Flashes Inhibited Bill 1 regarding Component Names, and Section 6
referencing Software Specifications/Requirements.
OFF 10 Flashes Return Bill Bill inhibited by host machine.
OFF 11 Flashes Reserved N/A
OFF 12 Flashes Banknote feed error Check all bill path sensors.
Check all belts and rollers in the Transport path. To
clean the belts and rollers, refer to Section 2 regarding
Banknote length
OFF 13 Flashes Preventive Maintenance. To change the belts and
error rollers, refer to Section 4 regarding Disassembly
Instructions.
Check for dirty/clouded Lenses and clean the Lenses.
OFF 14 Flashes Photo Pattern To clean the lenses, refer to Section 2 of this Service
error Manual regarding Preventive Maintenance Procedures.
Clean the UV Sensor and the White Reflecting Block
below the Sensor. An Upper Sensor Circuit Board fail-
OFF 15 Flashes UV Sensor ure may have occurred. To change an Upper Sensor
error
Circuit Board, refer to Section 4 of this Service Manual
regarding Circuit Board Removal.
P
13 Photo-coupler isolation – an LED and photo sensor combination utilized to isolate
electrical signals… See Page 1-7
14 Pictographs – small internationally recognized safety and attention symbols placed to the
left of Notes, Cautions and Warnings throughout the Manual… See Page 1-1
15 Pusher Mechanism – a device used to stack received Banknotes (Bills) into the Cash Box
… See Page 4-12
R
16 RS-232C Communication – a common serial data communication standard protocol
… See Page 1-7
S
17 Sensor – a Photo Sensitive Device and LED combination designed to detect timing and
movement events… See Page 4-4
18 Solenoid – an electro-magnetically retracting piston that mechanically moves a lever arm or
other actuator within the UBA… See Page 4-11
T
19 Transport Unit – the upper portion of a UBA that moves a Banknote (Bill) past the various
Sensors present in the Unit… See Page 4-2
U
20 UBA – an acronym for Universal Bill Acceptor… See Page 1-1
21 USB – an acronym for Universal Serial Bus… See Page 2-8.
See
NOTE
Below.