KIRLOSKAR

DIESEL GENERATING SETS

KG135W / KG135WS
Diesel Generating Set Output Ratings
Phase / Hz Standard Optional
Prime Rating Standby Rating
Model Voltage Voltage
at 0.8 pf (lag) at 0.8 pf (lag)
(L-L) (L-L)
KG135W (OPEN)
135 kVA 148.5 kVA 3 Phase / 380V to
220V
108 kW 118.8 kW 60 Hz 480V*
KG135WS (SAE)
• S
SAE – Sound Attenuated Enclosure * kVA rating may change please consult KOEL
• Ratings are according to ISO 8528; refer to ratings definition on page 2.

KG135W KG135WS

Note: Above picture shown for illustration purpose only, actual product may be different.

Features

• Extremely reliable.
• Lower operating cost.
• Easy maintenance – higher uptime.
• Sound attenuating enclosure (canopy) is fully integrated and designed for all weather conditions
(weather proof).
• Best in class Sound attenuation – 70 dB(A) at 7 meters as per ISO 8528
• State of the art generating set control system with high degree of accuracy and reliability.
• Ideally suitable for critical industries like Construction, Manufacturing, Textile, Services etc.
• Superior design standards that minimize power deration even at high ambient temperatures.
• Efficient and prompt after sales service available.

Power, Performance, Peace of Mind.

 Ratings Definition:
Emergency Standby Power (ESP) :

Emergency standby power is defined as the maximum power available during a variable electrical power
sequence, under the stated operating conditions, for which a generating set is capable of delivering in the event
of utility power outage. The permissible average power output over 24hours of operation shall not exceed 70%
of the ESP. No overload is permitted above ESP rating.

Prime Rated Power (PRP) :

These ratings are applicable for supplying continuous electrical power (at variable load) in lieu of commercial
purchased power. There is no limitation to the annual hours of operation and this model can supply 10%
overload power for 1 hour in 12 hours.

Continuous Rated Power :

These ratings are applicable for supplying power continuously to a constant load upto the full output rating for
unlimited hours. No sustained overload capability is available for this rating.

GENERATING SET SPECIFICATIONS CONTROL SYSTEM

Model - Open Type KG135W
Model - SAE Type KG135WS
Line Voltage (Volts) 220V 380V
Phase Voltage (Volts) 127V 220V Controller Make Deepsea
Frequency (Hz) 60 Controller Model DSE 6120 MKII
Power Factor 0.8 Generator Voltage
Generator Amps
Phase Three phase Generator Frequency
Open – 225 Generator kW, kVA, kVAr
Fuel Tank Capacity (Liters) Generator kWh
SAE – 225 Digital display Generator power factor
Fuel consumption at 100% instrumentation Mains Voltage
29.2 Battery Voltage
load (lit/hr) +5% tolerance
Fuel consumption at 75% Engine hours Run
21.9 Oil Pressure Gauge
load (lit/hr) +5% tolerance
Engine Temperature Gauge
Sound level at 7 m for Silent
70 Fuel Level
Generating set dB
Fail to Stop
Open – 217x104x164 Low Oil pressure
Overall dimensions (cms) High Engine Temperature
SAE – 325 x 114 x 187
Under/Over-speed
Open Type – TBA Under/Over voltage
Weight (kgs) Emergency Stop
SAE Type – 2170 Shutdowns/Safeties
Failed to reach loading voltage
Failed to reach loading frequency
Charge Fail
Over Current
Low DC Voltage warning
Low coolant level
Automatic Starting &
Available
AMF facility

Power, Performance, Peace of Mind.

Engine Technical Data

Physical Data Fuel System

Engine Make Kirloskar Type of fuel filter Two stage spin on type
Engine Model 4K1080TA Governor Type Electronic
Number of cylinders 4
Class of Governing ISO 8528-5, Class G2
Configuration Inline
Type Four stroke Fuel pump type Rotary

Bore x Stroke (mm) 105 x 125 Fuel pump make Stanadyne

Class A2,
Displacement (Ltr) 4.32 Recommended Fuel
High speed diesel
Cooling Water cooled Fuel consumption at 100%
29.2
Turbo charged after load (lit/hr) +5% tolerance
Aspiration Fuel consumption at 75%
cooled 21.9
load (lit/hr) +5% tolerance
Compression Ratio 15.5 : 1 Fuel consumption readings are based on diesel fuel
Starting Arrangement 12V Electric with a specific gravity of 0.85 and confirming to BS
2869, Class A2)

Air System Lubrication System

Dry type replaceable

Air Filter Type Type of lube oil filter Full flow spin on type
element
Air Volume required for
10614 Oil to be used SAE 15W-40 API : CI4
Ventilation (m³/hr)
Through G-rotor gear
Combustion air flow (m³/hr) 292 Oil pump type
pump
Total Air Flow required for
11327 Lub oil sump capacity (lit) 17
ventilation (m³/hr)
Total Fresh air required 0.3% of fuel
18705 Lube oil consumption
(m³/hr) consumption

Cooling System Electrical System

Cooling system capacity (lit) 54 Starting Arrangement 12V Electric

Starter 12V Electric

Water pump type Centrifugal

Starter Battery Rating 150Ah

Radiator fan load (hp) 6.5
Engine mounted 12V
Battery charging alternator
battery charger
Battery charger amps 35

Power, Performance, Peace of Mind.

 Alternator Technical Data

Physical Data Operating Data

Line Voltage (Volts) 220V 380V Line Voltage (Volts) 220V 380V
Manufacturer Stamford Over speed (RPM) 2250
Model UCI274D1 UCI274D1 Excitation Self excited
Number of bearings 1 Efficiency (%) 90.8 90.5
Insulation class H THD at full linear balanced
< 5%
Winding pitch 2/3 load AC waveform
Voltage Regulation (%) ± 1.0
Wires 12
Reactance per unit (Xd) 2.36 2.52
Ingress Protection Rating IP 23
Reactance per unit (X’d) 0.20 0.21
AVR Model SX 460
Reactance per unit (X’’d) 0.14 0.15

Sound Attenuating Enclosure (Canopy) General Data

Sound Level 70 dB at 7 meter as per ISO 8528 • A full set of Illustrated
spare parts catalogue
• Fully Integrated, metal construction for ALL
WEATHER USE (weather proof).
Documents • Operation &
Maintenance manual
• Black zinc die cast, Aluminium hinges or
Stainless steel hinges tested to withstand • Circuit Diagrams
corrosive environment conditions. ISO 8528, ISO 3046, IS
Quality
Construction 100002, BS5514, DIN
• Fuel filling spout with lock. Standards
6271, ISO 9001, ISO 14001
• Emergency stop button on canopy exterior.
• Provision of glass window for viewing control
panel
• Provision for lifting canopy
Easy access through lockable doors for
Maintenance operation/maintenance and repair works (including
access for radiator service)
Protection
IP 21 Standard
Standard

KIRLOSKAR OIL ENGINES LIMITED

Head Office: Laxmanrao Kirloskar Road, Khadki, Pune 411 003, India.
Tel.: +91 20 2581 0341 / 534 Fax: +91 20 2581 3208 Website : www.koel.co.in

International business offices

KIRLOSKAR DMCC
JBC-5, Cluster W, Jumeirah Lake Towers, P.O.Box 37745, Dubai. U.A.E
Tel.: +971 4 443 8591 Fax: +971 4 441 4532
Email: [email protected] Website : www.kirloskar.ae

JOBURG INDUSTRIAL TRADING S.A.(Pty) LTD.

Unit B1, The Stables Business Park, Cnr of Third Avenue & Second Road,
Limbro Park, Modderfontein, Johannesburg.
Tel.: +27(0) 11 553 6900/6903 Email: [email protected]

KIRLOSKAR KENYA LTD.

P.O. Box 60061, Off Dunga Road, Nairobi, Kenya. Tel.: +254 20 653 6632
Fax: +254 20 653 3390 Email: [email protected]

KOEL AMERICAS CORPORATION

Suite 4, Tamina Business Park, 32407 Tamina Road, Magnolia 77354,
Texas USA Tel.: +1 832 675 1595 Email: [email protected]

Kirloskar Oil Engines Limited reserved the right to change the design or specifications without notice

Power, Performance, Peace of Mind.

IBG/Q/ 078 Rev 00