1.1. General:: Design and Fabrication of Hydraulic Machine With Pulling and Bending Operations
1.1. General:: Design and Fabrication of Hydraulic Machine With Pulling and Bending Operations
INTRODUCTION
1.1. General:
The hydraulic bearing puller is a device which is used for removing bearing on
the shaft. In the machine the press fit operations are very complicated to align the
assembly. For this type of operations required heavy force for dissembling the bearing
from the machines. It can widely & effectively have used for removing the bearing.
Bearings are made to exacting tolerances and have very fine surface finishes. In order to
maintain the geometrical precision and the surface integrity of ball and roller bearing
raceways and rolling elements, it is mandatory that care in storage, handling be observed.
The hydraulic bearing puller perform pulling operation safely and without harming
bearing surfaces.
The hydraulic pipe bending press fits any small to medium-sized industry when
machinery for large-scale production must necessarily make way for machinery with
distinctly lower production costs. The operating procedure of hydraulic pipe bending
machine is simple when compared to other pipe bending machine (Colliers
Encyclopaedia, 1997). Tube bending as a process starts with loading a tube into a pipe
bender and clamping it into place between two dies, the clamping block and the forming
die. The tube is also loosely held by two other dies, the wiper die and the pressure die.
1.2. HYDRAULICS
This total system is based on the principle of “pascal’s law of hydraulics”. That
is "The fluid pressure in an enclosed vessel’s is uniform in all direction". Consider a
vessel having two surfaces and having area A1 and A2 respectively. Also, F1 and F2 be
the forces acting on area A1 and area A2.
Considering surface 1 having area A1 and force F1. Therefore, Pressure acting on
surface 1 is given by,
P1 = F1 / A1 (1)
Similarly,
P2 = F2 / A2 (2)
As the pressure is same in all the direction, the smaller piston feels a smaller force
and a large piston feels a large force. Therefore, a large force can be generated with
smaller force input by using hydraulic systems.
P1 = P2
F1 / A1 = F2 / A2 (3)
Fluid does not absorb any kind of supplied energy and it is capable of moving
much higher load's and Providing much higher forces due to the incompressibility.
Fluid power is a term which was created to include the generation, control, and
applicationof smooth, effective power of pumped or compressed fluids (either liquids or
gases) when this power is used to provide force and motionto mechanisms. This force
and motion maybe in the form of pushing, pulling, rotating, regulating, or driving. Fluid
power includes hydraulics, which involves liquids, and pneumatics, which involves
gases. Liquids and gases are similar in many respects. The differences are pointed out in
theappropriate areas of this manual. This manual presents many of the fundamental
concepts in the fields of hydraulics and pneumatics. It is intended as a basic reference for
all personnel of the Navy whose duties and responsibilities require them to have
a knowledgeof the fundamentals of fluid power.
The study of liquids is divided into two main parts: liquids at rest (hydrostatics)
and liquids in motion (hydraulics). The effects of liquids at rest can often be
expressed by simple is removed, the water immediately returns to its original volume.
Other liquids behave in formulas. The effects of liquids in motion are more
difficult to express due to frictional and other factors whose actions cannot be
expressed by simple mathematics. Liquids have a definite volume but take the shape of
their containing vessel. There are two additional characteristics we must
explore prior to proceeding. Liquids are almost incompressible. For example, if a
pressure of 100 pounds per square inch (psi) is applied to a given volume of water that is
at atmospheric pressure, the volume will decrease by only 0.03 percent. It would take
When the end of a solid bar is struck, the main force of the blow is carried straight
through the bar to the other end (fig. 2-4, view A). This happens because the bar is rigid.
The direction of the blow almost entirely determines the direction of the
transmitted force.
backward, and sideways—so that the containing vessel is literally filled with pressure. An
example of this distribution of force isillustrated in figure 2-5. The flat hose takes on a
circular cross section when it is filled with water under pressure. The outward push of
the wateris equal in every direction.
In studying fluids at rest, we are concerned with the transmission of force andthe
factors which affect the forces in liquids. Additionally, pressure in and on liquids
and factors affecting pressure are of great importance.
1.2.5. Properties
1.2.6. Viscosity
or viscometers. Several types of viscometers are in use today. The Saybolt viscometer,
shown in figure 3-1, measures the time required, in seconds, for 60milliliters of the
tested fluid at 100°F to pass through a standard orifice. The time measured is used to
express the fluid’s viscosity, in Say bolt universal seconds or Say boltfurl seconds.
The glass capillary viscometers,shown in figure 3-2, are examples of the second
type of viscometer used. These viscometers are used measure kinematic viscosity.
Like the Say bolt viscometer, the glass capillary measures the time in seconds required
for the tested fluid to flow through the capillary. This time is multiplied by the
temperature constant of the viscometer in use to provide the viscosity, expressed in
centistokes. The following formulas may be used to convert centistokes (cSt
units) to approximate Say bolt universal seconds (SUS units).
An ideal hydraulic liquid should be free from acids which cause corrosion of the
metals in the system. Most liquids cannot be expected to remain completely
noncorrosive under severe operating conditions. The degree of acidity of a liquid, when
new, may be satisfactory; but after use, the liquid may tend to become corrosive as it
begins to deteriorate.
1.2.12. Minimumtoxicity
toxic chemicals and, as a result, most hydraulic liquids are free of harmful chemicals.
Some fire-resistant liquids are toxic, and suitable protection and care in handling must
be provided.
A fluid with a specific gravity of less than 1.0is desired when weight is critical,
although with proper system design, a fluid with a specific gravity greater than one
can be tolerated. Where avoidance of detection by military units is desired, a fluid
which sinks rather than rises to the surface of the water is desirable. Fluids having a
specific gravity greater than 1.0 are desired, as leaking fluid will sink, allowing the
vessel with the leak to remain undetected. That under extreme pressure a fluid may
be compressed up to 7 percent of its original volume. Highly compressible fluids
produce sluggish system operation. This does not present a serious problem in small,
low-speed operations, but it must be considered in the operating instructions.
1.2.14. Cleanliness
Hydraulic
Fluids
Fig. 4:Types
4 of hydraulic fluids
There have been many liquids tested for use in hydraulic systems. Currently,
liquids being used include mineral oil, water, phosphate ester, water
water-based ethylene
glycol compounds, and silicone fluids. The three most common types of hydraulic
liquids are petroleum-based,
based, synthetic fire-resistant,
fi and water-based
based fire
fire-resistant.
1.2.15.Petroleum-based
based fluids
fluid
The most common hydraulic fluids used in shipboard systems are the
petroleum-based
based oils. These fluids contain additives to protect the
the fluid from oxidation
(antioxidant), to
o protect system metals from corrosion (anticorrosion), to reduce
tendency of the fluid to foam (foam suppressant),and to improve
improve viscosity. Petroleum
Petroleum-
based fluids are used in surface ships’ electro hydraulic steering and deck
machinery
y systems, submarines’ hydraulic systems, and aircraft automatic pilots,
shock absorbers, brakes, control mechanisms, and other hydraulic systems using seal
materials compatible with petroleum-based
petroleum fluids.
1.2.15.2.Synthetic Fire-resistant
resistant fluids
Petroleum-based
based oils contain most of the desired properties of a hydraulic
liquid. However, they are flammable under normal conditions and can become
explosive when subjected to high pressures and a source of flame or high ttemperatures.
Non flammable synthetic liquids have been developed for use in hydraulic systems where
fire hazards exist.
1.2.15.3.Water-based Fire-resistant
Fire fluids
Department of Mechanical
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Design and fabrication of hydraulic machine with Pulling and Bending operations
The most widely used water-based hydraulic fluids may be classified as water-
glycol mixtures and water-synthetic base mixtures. The water-glycol mixture contains
additives to protect it from oxidation, corrosion, and biological growth and to enhance
its load-carrying capacity. There-fore, frequent checks to maintain the correct ratio
of water are important. The water-based fluid used in catapult retracting
engines, jet blast deflectors, and weapons elevators and handling systems
conforms to MIL-H22072.The safety precautions outlined for phosphate ester fluid
and the disposal of phosphate ester fluid also apply to water-based fluid conforming to
MIL-H-22072.
The main concept of the project is to combine the bearing puller & pipe bending
in a single machine. It includes only one hydraulic jack. By using that hydraulic jack we
can perform the two operations that are pull the bearing frim the shaft & bend the pipe
according to the die angle. Now a day both the operations are done in separately with
separate hydraulic jack. In this project, we are combining these two operations in a single
machine with single hydraulic jack. The main advantage of this machine was to do the
both operations that are pulling & bending operations in a single machine. It is portable.
LITERATURE REVIEW
2.1. General:
The hydraulic bearing puller is a device which is used for removing bearing on
the shaft. In the machine the press fit operations are very complicated to align the
assembly. For this type of operations required heavy force for dissembling the bearing
from the machines. It can widely & effectively used for removing the bearing. Bearings
are made to exacting tolerances and have very fine surface finishes. In order to maintain
the geometrical precision and the surface integrity of ball and roller bearing raceways and
rolling elements, it is mandatory that care in storage, handling be observed. The hydraulic
bearing puller perform pulling operation safely and without harming bearing surfaces.
The hydraulic pipe bending press fits any small to medium-sized industry when
machinery for large-scale production must necessarily make way for machinery with
distinctly lower production costs. The operating procedure of hydraulic pipe bending
machine is simple when compared to other pipe bending machine (Colliers
Encyclopaedia, 1997). Tube bending as a process starts with loading a tube into a pipe
bender and clamping it into place between two dies, the clamping block and the forming
die. The tube is also loosely held by two other dies, the wiper die and the pressure die.
A.V. Vanalkar et.al1 In this paper machine the press fit operations are very complicated
to align the assembly. For this type of operations required heavy force for assembly &
dissembling the bearing from the machines. It can widely & effectively used for
removing the bearing. Bearings aremade to exacting tolerances and have very fine
surface finishes. In order to maintain the geometrical precision and the surface integrity
of ball and roller bearing raceways and rolling elements, it is mandatory that care in
storage, handling and installation be observed. The hydraulic bearing puller and pusher
perform both pulling and pushing operation safely and without harming bearing surfaces.
Mohan Krishna S. A. et.al2 in this paper he tell how to bend the pipes, rods and bars
by using hydraulics. The pipe or rod to be bent is supported between the holders and jack
is actuated on pipe. It exerts force on the pipe and bends it to the angle depending on
the dies used. Actuation of hydraulic jack is simple and easy to maintain. In
industries, they use presses and load appliers to bending applications Hence it is
better to replace conventional machines by hydraulic pipe bending machine.
Nilesh Nirwan et.al4 has found a PORTABLE ROLLING PIPE BENDING MACHINE
is used for reliability, easy convey and good quality purpose. But there is some
difficulties like not used for mass production and slow process due to hand operated
device. In this machine he can use the pullies as the dies for pipe bending.
A. Pandiyan et.al5 has found a ZIGZAG PIPE BENDING MACHINE is used for
making zigzag profile pipe. It is operated by hydraulic bottle jack. This bending machine
is only used for zigzag profile so, not used for other bending operations. In this machine
we can use the hydraulic jack has bolted arrangement is not there. This only used for
zigzag bending of the pipe. It is not used for the bending of the correct angles.
Sachin throat et.al6 found a hydraulic operated bearing puller. It is a device which is to
remove the bearing from the shaft by using the puller set up from supporting device. In
this machines the press fit the operations are very complicated to align the assembly. It
can widely be used. It is easy to fit on the bearing and removing. This can be effectively
used removing the bearings.
M. Huae et.al7 developed in this paper, an analytical model of to study the mechanics of
continuous plate edge bending mode of the four roll bending process. Solving governing
differential equation for the large deflections of an elastoplastic thin plate with an
arbitrary strain hardening on the material.
N.Saravanan et.al9 is found the machine is to bend the rod at the specified
dimensions which is used in the building construction which called as Stirrups.
Stirrup is an important reinforced element which acts as a shear reinforcement.
Presently, stirrups are made manually, which suffers from many drawbacks like lack of
accuracy, low productivity and resulting intosevere fatigue in the operator. In manual
stirrup making process, operators not only subjecting their hands to hours of repetitive
motion, but in many occasions it results into several musculoskeletal disorders (MSDs).
The project is designed based on the principle of Hydraulic system. The hydraulic
load has more power compare to the other type of loads like pneumatic and electric. By
using heavy loads we can increase the productivity of the product. The manual stirrup
making process suffers from the many draw backs
MACHINE& PARTS
3.1. Hydraulic bearing puller:
When the handle is operated, the plunger reciprocates then the oil from the
reservoir is sucked into the plunger cylinder during upward stroke of the plunger through
the suction valve. The oil in the plunger cylinder is delivered into the ram cylinder during
the downward stroke of the plunger through the delivery valve. This pressurized oil lifts
the load up, which is placed on top plate of the ram. After the work is completed the
pressure in the ram cylinder is released by unscrewing the lowering screw thus the
pressure releases and the ram is lowered, then the oil is rushed into the reservoir.
3.2.2. Jaws:
Fig.7: Jaws
The metal which is used for gripping the bearing or the part which is to be pulled.
That means these are used to improv grip on part being pulled.The jaws of the main
clamps unique adjustable design. Only two screws, the thimble jaws, a variety of auto
models that the rapid clamping firm to improve work efficiency.
3.2.3. Handle:
Fig.8: Handle
The handle will only the tool which operates the hydraulic jack. it provides for
compact storage of the unit in the included tough plastic carrying case.
The hydraulic bending press is one of the most flexible machines in the market,
allowing the fabricator or ironworker to shear, punch, bend, scroll, and press thousands of
different parts. When considering industrial machinery, the hydraulic bending press is
the perfect machine shop tool for the met fabricator. The hydraulic pipe bending
press fits any small to medium-sized industry when machinery for large-scale
production must necessarily make way for machinery with distinctly lower
production costs. The operating procedure of hydraulic pipe bending machine is simple
when compared to other pipe bending machine (Colliers Encyclopaedia, 1997).Tube
bending as a process starts with loading a tube into pipe bender and clamping it
into placebetween two dies, the clamping block and the forming die. The tube is also
loosely held by two other dies, the wiper die and the pressure die.
individual can lift a load weighing several tons. A small initial force exerted on the
handle is transmitted by a fluid to a much larger area. The operation of hydraulic jack
depends on ―Pascal‘s lawǁ. This states that when a fluid is at rest in a closed vessel and
if a certain pressure is applied at any point the pressure will be transmitted equally in all
directions.
When the handle is operated, the plunger reciprocates then the oil from the
reservoir is sucked into the plunger cylinder during upward stroke of the plunger through
the suction valve. The oil in the plunger cylinder is delivered into the ram cylinder during
the downward stroke of the plunger through the delivery valve. This pressurized oil lifts
the load up, which is placed on top plate of the ram. After the work is
completed the pressure in the ram cylinder is released by unscrewing the lowering screw
thus the pressure releases and the ram is lowered, then the oil is rushed into the reservoir.
It consists of plunger cylinder on one side and ram cylinder on the other side. These
two cylinders are mounted on base which is made of mild steel. Plunger cylinder
consists of plunger which is used to build up the pressure by operating the handle.
Plunger cylinder consists of two non-return valves i.e. one for suction and other for
delivery. Ram cylinder consists of ram which lifts the load. The ram cylinder connectedto
delivery valve of plunger cylinder. It is also consists of lowering screw this is nothing
but a hand operated valve used for releasing the pressure in the ram cylinder for get down
the load.
3.4.2. Handle:
Fig.11: Handle
The handle will only the tool which operates the hydraulic jack. it provides for
compact storage of the unit in the included tough plastic carrying case.
DESIGN
4.1. Introduction:
Now a days some operations are very difficult to operate like removal of bearing
from the shaft & pipe bending. It is very difficult to remove the bearing in traditional
method. Traditional method of bearing removal is hammering, but unnecessary action of
hammering some problems are arrive. The unsafe and excessive hammering cause’s
damage of bearing surface or sometimes chance to failure and excessive human
effort required. In order to remove the bearing we make some modifications in
traditional method. That modification is easy to removing the bearing with less human
effort. Based on these problems we make a design for removing of bearing from the
shaft. The bearing pullers are already available in market. So, we will make some
modification in it. That is we will add a one extra operation to it. That is pipe bending.
These all operations are done by hydraulics. The term hydraulics plays a key role
in now a days. Because of by using hydraulic we can get more output with less input.
That mean with less effort of human we will get more output. In this project these two
operations are done by using hydraulics only. The principle used in this is “pascal’s law
of hydraulics” states that the motion of fluid in closed vessel is uniform in all directions.
Design:
Components which are used for making the hydraulic machine with bearing puller & pipe
bending are:
Threaded rods
Hexagonal nuts
Square blocks
Square rods
Hydraulic jack
Pulleys
Bearing plates
Bushings
Circular rods without threading
Circular plate
Hydraulic jack – 1
Circular plate – 1
Threaded rods – 4
Pulleys – 2
Bearing plates – 2
Bushings – 4
Circular rods without threading – 2
Square blocks – 4
Square rods – 2
Hexagonal nuts – 24
Washers – 24
Fig
Fig.12:Three-dimensional model
Department of Mechanical
cal Engineering, SIETK, Puttur Page | 24
Design and fabrication of hydraulic machine with Pulling and Bending operations
Fig.15:Front view
Department of Mechanical
cal Engineering, SIETK, Puttur Page | 25
Design and fabrication of hydraulic machine with Pulling and Bending operations
4.3. Components:
4.3.1. Hydraulic jack:
When the handle is operated, the plunger reciprocates then the oil from the
reservoir is sucked into the plunger cylinder during upward stroke of the plunger through
the suction valve. The oil in the plunger cylinder is delivered into the ram cylinder during
the downward stroke of the plunger through the delivery valve. This pressurized oil lifts
the load up, which is placed on top plate of the ram. After the work is completed the
pressure in the ram cylinder is released by unscrewing the lowering screw thus the
pressure releases and the ram is lowered, then the oil is rushed into the reservoir.
Fig.17:Circular plate
Circular plate is used for the supporting of the hydraulic jack during the operations of
bearing pulling and pipe bending. We make a hole on the circular plate and attached the nut
which suitable for the external thread of the hydraulic jack. Then we made the welding
operation for the nut and circular plate. The material which is used for the circular plate is
cast iron. The properties of the cast iron are:
4.3.4. Pulleys:
Fig. 19:Pulleys
Department of Mechanical
cal Engineering, SIETK, Puttur Page | 29
Design and fabrication of hydraulic machine with Pulling and Bending operations
Fig.20:Bearing plates
The plates which can hold the bearing shaft. The material of these plates are cast
iron. Cast iron is made when pig iron is re melted in small cupola furnaces (similar to the
blast furnace in design and operation) and poured in to the molds to make castings. Cast iron
is generally defined as an alloy of cast iron with greater than 2 percent ccarbon
arbon and usually
with more than 0.1 percent silicon. The properties of the cast iron are:
Department of Mechanical
cal Engineering, SIETK, Puttur Page | 30
Design and fabrication of hydraulic machine with Pulling and Bending operations
4.3.6. Bushings:
Fig. 21:Bushings
These are used to support the bearing plates on the rods. The circular rods are
inserted in a bushings. Welding is done in between the bushings and bearing plates. Then the
bearing plates are supported by this bushings on the rods. The material is used for bushings
is cast iron. Cast iron is made when pig iron is re melted in small cupola furnaces (similar to
the blast furnace in design and operation) and poured in to the molds to make castings. Cast
iron is generally defined as an alloy of cast iron with greater than 2 percent carbon and
usually with more than 0.1 percent silicon. The properties of the cast iron are:
Fig.23:Square blocks
The square blocks which supports the pulleys. It has two holes on the two sides of
the square block. For this square blocks the cast iron material is used.Because of it is strong
in compression and weak in tension. . Cast iron is made when pig iron is re melted in small
cupola furnaces (similar to the blast furnace in design and operation) and poured in to the
molds to make castings. Cast iron is generally defined as an alloy of cast iron with greater
than 2 percent carbon and usually with more than 0.1 percent silicon. The properties of the
cast iron are:
It shrinks on cooling.
It is strong in compression but weak in tension.
The tensile and compressive strength of cast iron of average in 150N/mm2& 60N/mm2.
It does not rust easily.
It placed in salt water, it becomes soft.
It is hard but it is brittle also.
Fig.25:Hexagonal nuts
The nuts which are used to hold or fix the whole setup. That means when we want to
fix the circular plate or pulley set or bearing plate set by this hexagonal nuts. For this also the
cast iron is used. Cast iron is made when pig iron is re melted in small cupola furnaces
(similar to the blast furnace in design and operation) and poured in to the molds to make
castings. Cast iron is generally defined as an alloy of cast iron with greater than 2 percent
carbon and usually with more than 0.1 percent silicon. The properties of the cast iron are:
It shrinks on cooling.
It is strong in compression but weak in tension.
The tensile and compressive strength of cast iron of average quality is 150 N/mm2&
60N/mm2.
It does not rust easily.
It placed in salt water, it becomes soft.
It is hard but it is brittle also.
It is not ductile hence it cannot be adopted to shocks and impacts.
PROCEDURE
5.1. Arrangement of the components:
is place on another two bushings which are locate on the each rod. Then we will perform
the welding operation in between the bushings and plates.
Fig.28:Total frame
First we can take the circular rods without threading then we can perform the
turning operation at both ends of the two rods with the length of 30mm at both ends. We
can remove the material about the thickness of 2.5mm. Then insert that rods in to the
bushings. One rod in two bushings and another rod in another two bushings. Then place
the bearing plate on two bushings which is locate on the each rod. Another bearing plate
is place on another two bushings which are locate on the each rod. Then we will perform
the welding operation in between the bushings and plates. Then take the this bearing
plates set and attached to it square rods after performing the drilling operation. Then we
insert that set in to the square rods and perform welding operation on it. After completing
the operations we will make a hole on the square rods. Because of we will insert the
threaded rods in it.
Holes are made by drilling operation. After performing this operation we will
insert the threaded rods in to the square rods and fitted with hexagonal nuts. Take two
rollers ,place the bearings to both sides of the two rollers. After that take four square
blocks with two holes on any two sides. Then by using small shaft we can fit the rollers
the rollers in between the square blocks. One roller in between the two square blocks and
another in between another two square blocks. We can fit these by using hexagonal nuts.
These rollers are fit above the bearing pulling plates. After fitting these we place a
circular plate at the top.
Then we take a circular plate and make a hole on it. Because we pass the
hydraulic jack from that hole. We can attach a die with internal threading that was made
according to the external threading on the hydraulic jack. Then attach the die to the
circular plate by using welding operation. Then fit the circular plate on the threaded rods
by using hexagonal nuts. The above is the arrangement of the “Hydraulic machine with
pulling & bending operations”.
5.2. Working:
This machine work on the principle of Pascal’s law of hydraulics. In this machine
we can do both the operations pull the bearing as well as bending the pipe.
Department of Mechanical
cal Engineering, SIETK, Puttur Page | 40
Design and fabrication of hydraulic machine with Pulling and Bending operations
Department of Mechanical
cal Engineering, SIETK, Puttur Page | 41
Design and fabrication of hydraulic machine with Pulling and Bending operations
We cannot use this machine for operations are required higher force than the
hydraulic jack.
Chances of leakage is high.
Special treatments required from corrosion, dirt etc.:
Ageing and chemical deterioration ,cause chances of disintegration.
The application of this machine is in both the fields of which the hydraulic bearing
puller & hydraulic pipe bending machine.
Material handling field-for shipping and maintenance departments.
Construction field-earth moving operations & construction of buildings.
Automobile industries use them for assembling and transferring body parts.
Naval industry-uses them for cargo handling.
Other prominent industries like agriculture, aviation and aerospace industries use
these pullers.
Building construction (Windows, Trusses, Interior decoration)
Furniture’s (Beds, Hospital equipment’s, Wheel chairs)
Automotive (Exhaust, Seat frames, Stabilizers)
Chemical Plant- Petrochemical Plants.
Dismantling transmission parts, such as bearings, couplings, bushes, gear wheels, etc.
CALCULATIONS
Sample calculations:
P = F/A
1KN = 1000N
= 10,000N
= 50*1000N
= 50,000N
= (π x 502)/4
= 1963.495mm2
P = F/A
= 50,000/1963.495
= 25.5 N/mm2
P = F/A
Here area (A) = sum of the cross-section area of the cylinder in the hydraulic jack (A1) &
cross section area of the pushing die on the bearing (A2)
A2 = (π x 102)/4
= 78.539 mm2
A = A1+A2
= 1963.495+78.539
= 2042.034 mm2
= F/( A1+A2)
= 50,000/2042.034
= 24.485 N/mm2
P = 24.4 N/mm2
P =F/A
The above angle is in degrees (0) but we convert that in to radians by multiplying that to
π/180
= 1.396 rad
A2 = 50 x 1.396
= 69.81 mm2
= 1963.495+69.81
= 2033.305 mm2
Pressure P = F/A
= 50000/2033.305
= 24.6 N/mm2
Therefore the pressure excreted on the pipe from the hydraulic jack in bending
operation is P = 24.6 N/mm2
CONCLUSION
The work is a good solution to bridge the gates between institution and
industries. The work is completed the work with the limited time successfully.
Before concluding a point to note is that the particular pipe bending and bearing
pulling operations which we have designed for multiple operation. To facilitate the
above, there is a provisioning the frame to change the table if necessary. Thus if we want
to perform any press operations using die and punch, than arable having a
provision to hold a die can be used and corresponding punch can be fixed to the ram
end.
References:
1. A.V. VanalkarDesign and Fabrication of Hydraulic Bearing Puller and PusherIJIRST –
International Journal for Innovative Research in Science & Technology| Vol 1 | Issue 11 |
April 2015ISSN (online): 2349-6010.
2. Mohan Krishna S. A.EXPERIMENTAL DESIGN AND FABRICATION OF
APORTABLE HYDRAULIC PIPE BENDINGMACHINEInternational Journal of
Development ResearchISSN: 2230-9926Vol. 4, Issue, 12, pp. 2681-2684, December,
2014.
3. Prof R.V. CHAUDHARYDESIGN AND DEVELOPMENT OF PIPE BENDING
MACHINEISSN : 2249-5770.
4. Prof. Nilesh Nirwanand Prof. A.K. Mahalle, Department of Mechanical Engineering,
G.H. Raisoni college of engineering Nagpur has found a PORTABLE ROLLING PIPE
BENDING MACHINEIn april,2013.
5. Prof. A. PandiyanDepartment of Mechanical Engineering, Of Saveetha School of
engineering Chennai has found a ZIGZAG PIPE BENDING MACHINEIn Nov, 2015.
6. Sachin throatdesign of a hydraulic operated bearing puller International Journal of
innovation in Engineering and Technology,Vol.2 Issue 2 April 2013 ISSN:2319-1058.
7. M. Huaeto study thecontinuous plate edge bending mode of the four roll bending
process1997. Serope, Manufacturing Processes for Engineering Materials, Addision
Wesley, USA, Edition 3.
8. Mohanraj G Thydraulic operated bearing pullerInternational Journal for Innovative
Research in Science & Technology| Volume 2 | Issue 11 | April 2015ISSN (online):
2349-6010.
9. N. SaravananDesign and Fabrication of Hydraulic Rod Bending MachineInternational
Journal of Innovative Research in Science, Engineering and Technology An I SO 3297 :
2007 Certified Organization, Vol.3 , Special Issue 2 , April 2014 Second National
Conference on Trends in Automotive Part s Systems and Application s( TAPSA- 2 0 1 4
) On March.