ENSC2001 Final Report
ENSC2001 Final Report
1.0 Introduction
The main aim of this assignment is to design and build a rocket made of a 600mL Coke bottle
and a circuit board that will control its launch. The performance such as the trajectory and drag
behaviour will be calculated and predicted. This final milestone (Milestone 4) focuses on the
team’s ability to design and construct the coke bottle rocket that has a parabolic trajectory and is
stable during flight. The rocket must also be structurally robust so that it can withstand a
minimum of three launches and subsequently, a minimum of 3 strikes to the ground upon
landing.
The launch is controlled by a launch vehicle with an integrated logic and timer circuit (built for
Milestone 2) with the former controlling the vehicle along a track and the latter controlling the
countdown for the rocket launch.
Simulations in Microsoft Excel were used to calculate the theoretical trajectory of the rocket and
its drag behaviour. In order to use the simulation, the local gravity was calculated and the drag
coefficient of the rocket was calculated by using a wind tunnel.
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able to withstand a pressure of 50 psi along with 50 mL of water and be structurally sound so
that it can endure three pressurised launches and therefore three landings without breaking.
2.2 Prototypes
Two prototypes were built for the trial launch so that as much data could be collected on the
flight path and the behaviour of the rocket during flight so that the final design could be
perfected as much as possible. The prototypes were designed to be as different as possible
(including difference in nose cone and fin design) from each other allowing a bigger range of
data to be collected. The launch and flight of each prototype was filmed in slow motion so that
further analysis could be made on the behaviour of the rocket during flight.
2.2.1 Prototype 1
The main objective of prototype 1 (P1) was to keep weight to a minimum so that the rocket could
remain airborne for as long as possible therefore increasing the overall horizontal distance of the
flight. Figure 1 below shows the design of P1.
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The deformation of the fins meant that more energy was lost due to drag as the air passing over
and under the fins was no longer smooth. Although the rocket itself suffered no damages even
after three test flights the prototype was ultimately rejected due to the high degree of design
inefficiency.
2.2.2 Prototype 2
While prototype 2 (P2) also focused on minimising weight, the key idea was for the rocket to be
as streamline as possible. This ultimately would allow less drag and therefore a longer flight time
and further horizontal distance. Figure 3 shows the design for P2.
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2.3 Final Rocket Design
The final design had to meet all of the criteria as stated in the project brief. This meant the nose
cone of P2 had to be completely redesigned to be structurally sound for three launches and
landings. A plastic cap from a baby bottle was chosen due to its conical nature and its strength
and was secured in place by cloth tape. This cloth tape is not only stronger than standard sticky
tape but it also added weight to the nose cone allowing for the centre of mass to be closer the
front therefore meaning a more stable flight and trajectory. Using this baby bottle cap meant that
the nose cone was already uniform in shape and that the tape could be applied evenly for an even
mass distribution allowing for a more stable flight.
The fins were attached using the same principle as the fins on P2 however the shape of them was
altered. The fins are a crucial part to the rocket. They allow the rocket to remain straight and
stable during flight minimising any random motions (Barrowman, 1975). For maximum
efficiency they must be placed at ninety degrees to the surface of rocket body and placed at
regular intervals reducing the chance of any unwanted torque occurring at the tail. In order to
reduce weight, a three fin design was chosen for the final model. The shape of the fins was
carefully chosen. Having a large surface area lowers pressure drag but in turn increases friction
drag. Yet the fins must be long enough to be outside the turbulent air near the body of the bottle.
The final shape decided for the fins was a parallelogram (Apogee Rockets, 2015). The fins were
made using corflute, a material that is similar in design to cardboard only made with plastic
instead. This allowed for the fins to be fixed as close as possible to the rocket body (refer to P2
fin design) but also provided a stronger fin than cardboard without adding too much extra
weight. The final weight of the rocket was 84 g. The final design of the rocket is shown in Figure
5 below.
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a piece of string. The string was moved along the body until the body was perpendicular to the
string. The CoG was located to be 11 cm from the nose. To find whether the CoP was behind the
CoG, the rocket was swung around in a circular motion. If the rocket did not tumble or fly tail
first then the CoP was behind the CoG indicating a stable flight. In this case, the rocket was
stable deemed to be stable. The heavier nose pushed the CoG towards the nose and the larger tail
fins pushed the CoP towards the tail (Rockets for Schools, 2010).
The rocket performed successfully during the launch and there was minimal body rotation.
Figure 6 shows the body rotation of the rocket over a 1.5 second interval, starting at the top left
hand image, moving right, then down to the bottom left image and finishing at the bottom right
hand image. Rotation during the time interval was a sixth of a full rotation in the clockwise
direction.
3.0 Model
3.1 Overview
In order to appropriately model the rocket flight, a number of simulations were used in order to
calculate the following data:
• Local gravity in Perth
• Drag coefficient of the rocket
• Velocity and displacement just after tube thrust, water thrust and free flight phases.
These simulations were conducted using Excel. The results from the each experiment
(Measuring Local Gravity, Free Flight Analysis and the Bernoulli Equation experiment) were
recorded. These results were tabulated into Excel and the relevant formulas need in order to
calculate the final results were entered into each of the cells. The results of the simulations were
tabulated and graphed.
3.2 Assumptions
For these simulations to operate, a number of assumptions had to be made. These include the
following:
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• The rocket is regarded as a point mass throughout the whole simulation
• The only force acting on the rocket is drag
• There is no lift force provided
• There are no crosswinds
• There is no rotation
• The air is smooth and not turbulent
• The mass of the air in the rocket is negligible when compared to the mass of water
inside the body
• Thrust stage continues at launch angle
• Ignore Gravity in thrust
2𝐶𝐶𝐶𝐶
𝑃𝑃0𝑔𝑔 𝜋𝜋𝑟𝑟 2 −� �
𝑣𝑣1 = � (1 − 𝑒𝑒 𝑚𝑚𝑠𝑠𝑠𝑠𝑠𝑠
) (3)
𝐶𝐶
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Following the formula, the simulation provided the results for each rocket launch shown in the
Table 1 below.
Table 1 Tube thrust simulation results
Launch Vol. of Water Pressure Velocity Displacement
1 0 mL 30 psi 40.3 m/s 0.165 m
2 100 mL 50 psi 31.2 m/s 0.165 m
3 150 mL 40 psi 27.9 m/s 0.165 m
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3.3.6 Rocket Pressure
300
Pressure in rocket
250
Atmospheric pressure
Pressure (kPa)
200
150
100
50
0
0.0000 0.0050 0.0100 0.0150 0.0200 0.0250
Time (s)
Figure 7 Rocket pressure
3.3.7 Summary of Numerical Values Used
CONSTANTS GIVEN
Patm: atmospheric pressure 101325 Pa
ρw: density of water 998.23 kg/m
γ: adiabatic index for air 1.4 []
r: nozzle radius 0.01075 m
EULER
time step (s) Thrust 0.0010 s
time step (s) Flight 0.005 s
CONSTANTS MEASURED
g: local gravity 9.88 m/s
CD: drag coefficient 0.414 []
C: drag constant 0.000414 kg/m
Correction factor 1 []
Actual bottle drag 0.414 []
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4.0 Experiments
4.1 Test Procedure
1. Set up the safety area and rocket testing area.
2. Attach the rocket to the launch vehicle and make sure that is securely fastened. Connect
the logic and timer circuit board to the vehicle.
3. Pressurise the rocket with 30 psi of air only. Detach the pump and clear the launch zone.
4. The launch will be digitally controlled via computer.
5. Measure the distance the rocket has travelled from the launch point to the landing point.
6. The second and third tests will be conducted manually.
7. Fill the rocket up with 100 mL of water and attach it to the launch device. Make sure that
no water is split during this process.
8. Pressurise the rocket to 50 psi and detach the pump.
9. Pull the launch string and measure the distance the rocket has travelled from the launch
point to landing point.
10. Repeat steps 7 to 9 for the third test using 150mL of water and with a pressure of 40 psi.
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Table 6 Rocket performance
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Vertical distance (m)
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12
0
0 10 20 30 40 50 60 70
Horizontal distance (m)
Figure 8 Simulated path of projectile for 40 psi and 150 mL water flight
The results from the rocket launch test compared with the simulation test run in excel involves a
level of variance. The real world test gives results that include all other factors that aren’t
factored in during the calculations for the simulation, the simulation provides us with a rough to
close approximation of what to expect from a real world test. Using the results from the 40 psi
and 150 mL water test (closest results to simulation) we can adjust the drag coefficient for future
tests to give us a more realistic calculation of height, distance and speed of the rocket.
However, it is important to note that the drag coefficient used in our calculations were derived
from a previous model rocket which included a nose cone that was much sharper, switching to a
more hemispherical nose cone (as required by the brief) would have lowered the drag coefficient
as seen in quoted from the literature above. With this understanding it is possible that if the final
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rocket design was used in the wind tunnel, a drag coefficient closer to the real world result might
have been obtained, leading to a more accurate excel simulation.
Other factors that influence the accuracy of our result could be from the value used for gravity in
or simulation compared with actual testing. The value measured for gravity in the laboratory was
found to be 9.89 m/s2 (Appendix 1) which is partially higher than the scientific standard of 9.81
m/s2 (Taylor & Thompson, 2008), using the SI unit for gravity on Earth the simulation result
shifts closer to real world result.
From the table on thrust phase for the 40 psi and 150 mL water, we can see that the phase only
lasts 0.005 s before all the water is expelled, this estimation is closely accurate to the real world
test as seen in the film of our rocket which was filmed at 240 frames per second (Figure 9). Even
slowed down 8 times the rocket is expelling water for what only seems a fraction of a second.
This shows that the pressure of water inside the bottle actually expels the water in what could
almost be considered instantly. Besides the astounding rate of which the water leaves the system
the slow motion capture of the rocket launch actually confirms the calculations in the thrust
phase of excel as the time steps match.
Figure 9 Four consecutive frames recorded at 240 fps of the thrust phase
Lastly, also examining the videos of each rocket launch shows that the calculated flight time of
the rocket is accurate also, for the second launch again the flight time lasts about 3.7 s, a count of
the video shows the rocket in flight for roughly 4 s. With horizontal speeds nearing 14 m/s at the
time of landing, and extra 0.3 s equates to just over 4.5 m, this can also suggest where the extra
distance in the real world test came from. The combination of drag variance and time variance
would explain the differences in result.
It is important to note that the results for the first and second launch had similar variances in the
simulation results, around 10% from the real world results. The third launch real world test had a
result almost 40% lower than the simulation. This discrepancy could be due to the calculation or
to other combination of factors, more possibly any sudden gusts of wind that are experienced at
heights above the ground that cannot be felt to those at ground level. However, similar results
were discussed amongst the other groups testing their rockets and as such the discrepancy
requires further investigation to determine why it is so large in comparison to the first two
launches.
What the results demonstrate in this project is how accurate the calculations can be and how
close they can resemble a real world result. By accounting for more factors it is possible to refine
these calculations to provide more accurate simulation results. Currently accepted constants in
science and engineering are garnered from using more accurate equipment and in depth
formulas, the building blocks for these more these improved methods and equipment is seen
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from our more rudimentary experiments, such as the gravity laboratory, which were the starting
experiments used to first measure acceleration due to gravity, and to achieve results similar to the
SI units proves the experiments reliability.
6.0 Conclusions
The motion of a soda-bottle water-rocket was investigated through numerical simulations and
actual field testings. The design of the rocket was selected to minimise rotation and drag
resistance while maintaining structural robustness and stability during flight. The rocket design
was improved from four fins to three fins and from a conical tip to a hemispherical tip.
The actual performance of the rocket for test 2 was well predicted by the numerical simulation of
the projectile path with the measured test distance of 67.1 m slightly greater by 5.2 m than the
simulated distance of 61.9 m. There was also good agreement for test 1 with the measured
distance 6.0 m lower than the predicted distance though a significant discrepancy was observed
for test 3.
The measured drag coefficient of the rocket (CD = 0.26) was slightly lower than the drag
coefficient obtained from numerical simulation (CD = 0.414) and published values in the
literature (CD = 0.4) for a hemisphere. The discrepancies between the estimated drag coefficients
and published data from the literature are mainly due to a slightly different gravity level and
variable actual field wind level.
7.0 References
Apogee Rockets (2015). Technical Publication 16 – What Type of Fin Shape is Best. Available
from: https://www.apogeerockets.com/Technical_Publication_16
Hesterman, D., Guzzomi, A., Togneri, R., Ghisalberti, M. & Keating, A. (2015). ENSC2001
Motion. The University of Western Australia, Perth.
Taylor, B.N. & Thompson, A. (2008). Declaration on the unit of mass. The International System
of Units, pp. 52
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Appendix 1 Gravity Laboratory Results
Positions 1-5
0.07
y = 0.2502x - 0.0309
0.06 R² = 0.9999
0.05
0.04
L1^2
0.03
0.02
0.01
0.00
0.00 0.10 0.20 0.30 0.40 0.50
L1*T^2
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Position 6-10
0.07
0.05
0.04
L1^2
0.03
0.02
0.01
0.00
0.00 0.10 0.20 0.30 0.40 0.50
L1*T^2
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Appendix 2 Drag Coefficient Laboratory Results
0.5
0.45
y = 0.0004x + 0.136
0.4
R² = 0.9909
Air speed squared, v^2
0.35
0.3
0.25
0.2
0.15
0.1
0.05
0
0 200 400 600 800
Drag force
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Appendix 3 Venturi Laboratory Results
FAST FLOW
Flow Distance Duct Static Dynamic Total Total Head
Volume Time Duct Velocity
Rate Point Into Duct Diameter Head Head Head Measured
(mL) (s) Area (m2) (m/s)
(m3/s) (m) (mm) (m) (m) (m) (m)
178 1.21 1.47E-04 A 0.00 25.0 4.91E-04 0.295 0.30 0.0046 0.300 0.285
194 1.28 1.52E-04 B 60.28 13.9 1.52E-04 0.298 1.00 0.0508 0.348 0.250
150 0.91 1.65E-04 C 68.68 11.8 1.09E-04 0.295 1.51 0.1158 0.411 0.205
154 0.91 1.69E-04 D 72.58 10.7 8.99E-05 0.293 1.88 0.1805 0.473 0.155
166 1.03 1.61E-04 E 81.08 10.0 7.85E-05 0.290 2.05 0.2146 0.505 0.100
Average 1.59E-04 F 141.54 25.0 4.91E-04 0.200 0.32 0.0053 0.205 0.180
SLOW FLOW
Flow Distance Duct Static Dynamic Total Total Head
Volume Time Duct Velocity
Rate Point Into Duct Diameter Head Head Head Measured
(mL) (s) Area (m2) (m/s)
(m3/s) (m) (mm) (m) (m) (m) (m)
234 2.63 8.90E-05 A 0.00 25.0 4.91E-04 0.248 0.18 0.0017 0.249 0.245
134 1.43 9.37E-05 B 60.28 13.9 1.52E-04 0.247 0.62 0.0194 0.266 0.228
154 1.8 8.56E-05 C 68.68 11.8 1.09E-04 0.245 0.78 0.0312 0.276 0.213
160 1.89 8.47E-05 D 72.58 10.7 8.99E-05 0.245 0.94 0.0452 0.290 0.195
138 1.58 8.73E-05 E 81.08 10.0 7.85E-05 0.240 1.11 0.0630 0.303 0.175
Average 8.80E-05 F 141.54 25.0 4.91E-04 0.220 0.18 0.0016 0.222 0.200
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