Personal protection: Countermeasures against Accidents

1 All the mechanical equipments produced by Jiangsu Muyang Group are equipped with safety
devices, which are consistent with modern technical level and universally effective safety rules prior
to ex works, so that the customers can use the machines in accordance with the regulations.
2 Enterprises are obligate to execute following regulations to guarantee operators' safety.
3 The coupling shield cap must be mounted and closed at any moment. It is very dangerous to
personal safety, if they are open or disassembled. This point is also applicable for the preventive
device of manipulator.
4 The safety limit switch should always be kept in good order. The safety limit switch may not be
overlapped or discarded.
5 The grating cover plate, grid bar or guard grating are usually installed and delivered together with
the machine. They can only be disassembled with tools. And the machines with such kind of
devices can never put into work until the above-said devices have been properly installed.
6 The driving motor must be switched off completely when carrying out inspection, commissioning,
repair and maintenance. This can be realized through a full-phase separating and lockable switch
installed near the machine or on the operation desk and control panel on the site. It is not enough
only to screw off the fuse wire!
7 If the machines need other energy like pneumatic, hydraulic, steam and hot water energy, it is
necessary to cut off their energy supply or turn off the switch, and eliminate the pressure in the
internal pipeline system of the machine.
8 As for handling heated or cooled parts and components of the machine, especial care should still
be taken for the danger of burning possibility.
9 If you have pressed the emergency stop switch to stop the machine and you want to reset the
switch, so it is not permissible to only re-press this button to restart the machine. And the machine
can only be started by re-closing the main switch first.
10 If some machines are equipped with a local shutdown system, especial care should be taken.
Read the instruction manuals attached with the machine carefully. In such machines with a local
shutdown system, temperature will rise because of pressure or vacuum will occur after they have
been used for a period.
11 If the operators employed cannot read or write, the owner has the duty to explain to them clearly
where dangers exist and warn them special attention should be paid.
12 The cleaning, lubricating and oiling of the machine or its parts and components may be carried out
only when the machine is stopped. If you must climb on or enter the machine to do such work, the
mandatory provisions shall be made without exception: the power supply of motors must be cut off
completely and the switch must be locked!
13 Be careful, sampling from inside the machine can never be carried out unless there is not any
danger. Usually, the samples can be taken from the pipe under the machine instead of inside
machine.
1
14 Clear off the deposited dust, dirties and materials frequently. Keeping the machine clean can
enhance production safety and the cleaning level of workshop, and is also beneficial to dust
explosion prevention.
15 If oil (grease) leakage occurs, clean it immediately and seal well the place where leakage occurs,
for oil or grease leaked on the floor will easily bring about hazards to the operator.
16 In production operation, the machine must be equipped with safety devices, which may be neither
removed and abandoned nor reduced in functions. Otherwise, we are not responsible for any
accidents resulted here from, and reserve the right to ascertain where the responsibility lies.
17 Please execute the special regulations on accidents prevention in the operating instructions
provided us.
18 Only the trained professionals are allowed to operate the machine and equipment manufactured by
Muyang.
19 Measures for environmental protection
If you decide not to use the machine any longer after the machine is used for a certain number of
years, the measures for environmental protection and reutilization should be taken: drain the liquids
inside the machine (like motor oil, gearbox oil, brake oil and coolant etc.) into special containers and
send them to the preparation workshop. The plastic parts shall be picked out for reutilization. The metal
parts shall be sorted out so as to be crushed or scraped.
20 Labor protection
In order to guarantee the safety and health of labors during production process, it is necessary to
use labor protection articles (such as gloves, breathing masks and labor shoes) during operation.

2
Explosion protection: Countermeasures against Dust Explosion
and Fire Hazard

Common cleaning work

(1) Keeping the working site with combustible dust clean is an important condition for safe production.
(2) Try not to pile bagged or bulk materials between machines.
(3) In order to reduce dust emission to surrounding areas, all conveying devices, cyclone separators
and dust collectors should be kept in good condition. Especially, the unsealing phenomena of pipes
or top covers should be avoided.
(4) In order to reduce dust explosion hazard, dust everywhere must be cleaned out frequently and
effectively.
(5) Keep all motors free of deposited dust.

Frequent inspection and maintenance

(1) Regularly check the safety devices such as speed monitor or the like, at least once a week.
(2) Check and clean all the magnetic separators regularly, at least once a day.
(3) In order to avoid heat generation, it is necessary to regularly check the functions of all main shafts
and bearings, at least once a week, and to regularly carry out lubricating.

Electric apparatus
Regularly check the electric apparatus and articles, and special attention should be paid to
the following points:
(1) It is forbidden to use any flashlights and other lamps without shielding or explosion-proof glass.
(2) It is forbidden to use any lengthened cable or electric furnace.
(3) It is necessary to immediately repair or replace the electric devices and equipment if any failure
occurs.
(4) The cables without conduits are not allowed to be installed on the floor.
(5) Cut off power supply of the machine when going off work.
(6) An electrician should be assigned to check the insulation of all the lines of electric network
according to relevant regulations on heavy current, at least once a year.

Smoking and welding

(1) Smoking is prohibited, which is applicable to all workers and staff of the enterprise as well as guests,
customers, foreigners and drivers visiting the factory.
(2) If the tools such as welding machine or soldering lamp (flame soldering lamp) etc.
are required for repair or installation, do as best as possible to arrange the work in
a special workshop or on a special site.
(3) If it is necessary to carry out welding or the like directly in production area or storehouse once in a
while, written applications must be submitted to a related supervisor in advance for written approval.
3
 The above mentioned operations can be carried out only when special safety measures have been
taken, such as laying pieces of water soaked canvas or canvas special for covering on the
surrounding area and preparing fire extinguishers. After completion of the operation, the welding site
and the surrounding area are to be monitored at least for 10h. The gas cutting sparks are very
dangerous, for people can't see where they will fly on earth. They can cross through the narrow
clearance of walls and drop downstairs or to the next rooms, or even fly off 10 m away in distance. If
the sparks drop in dusts, fire accidents may occur at any time.
(4) Welding is prohibited on a running conveyor. If the welding work is necessary, shut down the machine
first, and then make a thorough cleaning and isolate both sides of the welding site tightly with
materials like mineral wool to avoid connecting with other conveying devices, silos or tanks. If the
work is to be done on the chutes or conveying pipes, it is necessary to disassemble them or divert
their lower ends and seal them to avoid welding sparks entering the conveying pipes or silos.

Effect of static electricity

In order to ensure the safety of electric circuits and avoid explosion resulted from spark discharge,
the paint coat at the electric connections must be removed.

4
Safety

I. Safety Points

(1) It is prohibited to open the operating gate until the machine has been fully stopped.
(2) The main switch must be shut off and locked for all maintenance and inspection work.
(3) Electric installation and the treatment of conducting parts can only be done by specialized persons
in accordance with the related electric safety standards.
(4) The mixer must be run on the condition that all accident precaution regulations are strictly observed.
Whoever takes off guarder or make it dysfunctional should be responsible for the safety result.
(5) In case maintenance and inspection work should be done with a welder or other tools that can
generate sparks, strict safety precautions must be taken against dust explosion and combustion
(see “Explosion proof : Countermeasures against Dust Explosion and Fire Hazard”).
(6) When the mixer is under stoppage, attention must be taken to prevent it from being started by any
starting mode.
(7) It is not allowed to take off the guard shields for chain wheels and two air cylinders.
(8) The safety mechanism of the operating gate is equipped with an interlocked limit switch for opening.
It must be correctly wired as per requirement so as to ensure the power-off of the machine when the
operating gate is opened, and additionally in such case the machine can not be started. Owing to
the fact that this safety mechanism is related to life safety, it can never be removed or discarded!
Whenever there is anything wrong with this mechanism, it should be repaired or renewed promptly.
(9) It is forbidden to approach the rotating components by finger during running of the machine. The
inspection, maintenance and cleaning work may be done only after the mixer rotor has been
completely stopped.
10. Safety of the electric system
Before the electric circuit is cut off, it is strictly prohibited to open the terminal box for avoiding
electric shock.
The control system of the mixer must be supplied by Jiangsu Muyang Group Co., Ltd. or checked
by an expert from Muyang before commissioning, otherwise the technical safety responsibility of
the supplier will be dispelled.
Electric control is a component part of the safety regulations for accident precaution.
Prior to commissioning the control system must be tested by the expert from Jiangsu Muyang
Group in light of the testing list and a permit will be signed by him.
If the control system for Muyang machinery equipment is not used as per the conditions mentioned
above, the Muyang Group will refuse to take any responsibility. If the Muyang Group is required to take
responsibility, the Group will reserve the right to investigate and affix the responsibility of the operator.
If the control system for Muyang machinery equipment is not used as per the conditions mentioned
above, the Muyang Group will refuse to take any responsibility. If the Muyang Group is required to take
responsibility, the Group will reserve the right to investigate and affix the responsibility of the operator.

5
Safety

II. Explanation of safety marks

1. Safety mark of "Beware of electric shock": Do not open the junction

box of the motor until it is switched off to avoid personal injury.

2. Safety mark near the operation gate. Injury to your hand or head
When opening the operation gate.

3. Safety mark "Beware of injury from the machine": Do not contact

running parts with hands when the machine is running. The inspection,
repair, disassembly or replacement etc. can be carried out only after
the machine is stopped.

4. Safety mark of “Do not remove the safety guard shield“. Do not
remove the safety guard shield when the machine is running or has
not been completely stopped.

5. Marks of rotating direction, which specify the correct rotation directions.

Do not rotate reversely, to avoid any damage of the equipment.

6
Safety

III. Schematic diagram of safety marks

②
③

Fig. 1 Schematic diagram of safety marks

①Safety mark near the operation gate

②Safety mark of “Beware of injuries from the

machine”

③Safety mark of “Do not remove the safety

guard shield

④Safety mark of "Beware of electric shock"

7
Safety

IV. Attention points

1. The operation, checking and maintenance etc. of machine or equipment can only be carried
out by the qualified professionals trained by Muyang Group.
2. Whenever maintenance or repairing is to be done the power must be cut off first so as to
prevent the motor from accidental staring.
3. All related employees should receive safety education, the enterprise management should be
in charge of it, and the national, local or the other internal safety regulations of the enterprise
should be observed.
4. The machine must not be used for the applications which are not in the application range.
5. The safety marks must be kept clean and can not be taken off or covered.
6. The safety guards can never be dismounted, covered or overlapped willfully, and can never be
opened until the machine has completely stopped. And the machine can only be started when
these safety guards are in good order functionally.
7. The damaged parts must be repaired or replaced promptly.
8. For transportation and handling, it is not allowed to damage the equipment by bundling. In case
there is any machine damage or missing of parts found in transportation or handling, it should
be reported to the management immediately.
9. Prior to installation, all machine parts must be kept in their original packages. The machine
parts and packing boxes should be properly covered and stored in places sheltered from rain,
sunning and damp. The permissible load of hoister should higher than the equipment weight. As
hoisting, only the hoisting points assigned on the machine can be used; the hoisting ropes must
be fixed correctly and reliably; and no one is allowed to be under the equipment being hoisted.
In installation, enough space should be reserved for future maintenance and replacement of the
equipment.

8
Safety

V. Noise data
Noise testing
Noise testing method and condition:

Noise – pressure level LP≤ - dB（A）

Idling noise – power level LW≤ 90 dB（A）

Noise in test-surface – pressure level LP= 74 dB（A）

Test-surface specifications LS= 16 dB（A）

Equivalent noise – power level Lweq= - dB（A）

VI. Vibration data

The vibration can not exceed 12 mm/s under effects of many complicated environments.

9
Briefing of the mixer
I. General
1. Application and adaptability
SLHSJ series double-shaft paddle mixer is widely used for mixing powdery, granular, flaky, blocky,
sticky and miscellaneous materials in feed, cereal, food, chemicals, pharmaceutical and pesticide
industries.
2. Features of the machine:
2.1 Short mixing period and high mixing homogeneity: For common materials the mixing
homogeneity can reach CV≤5% within 45s~60s, thus shortening mixing time and greatly improving the
production efficiency of the feed mill;
2.2 No mixture segregation: After homogenous mixing, the mixture will not be graded in further
mixing, therefore segregation due to the great difference in specific gravity or granularity of materials
will not occur, resulting in a mixture with highly accurate proportions;
2.3 Fast discharging and little residues: The full-bottom double-leaf discharge gate features fast
discharging with little residues;
2.2 No mixture segregation: After homogenous mixing, the mixture will not be graded in further
mixing, therefore segregation due to the great difference in specific gravity or granularity of materials
will not occur, resulting in a mixture with highly accurate proportions;
2.3 Fast discharging and little residues: The full-bottom double-leaf discharge gate features fast
discharging with little residues;
2.4 Great amount of liquid addition: Several kinds of liquid can be added according to demands;
2.5 With gentle mixing action, it can also be used for drying or cooling: The mixing action is so
gentle and free of damage to the original properties of materials that it can be used for drying or cooling
through adding a hot or cold air system;
2.6 Three-row chains are used for the sprocket & chain system, and two rotors rotating in opposite
directions driven by a cycloid-pin gear speed reducer, featuring unique driving mechanism, smooth
running, high torque and low abrasion;
2.7 An unique chain take-up adopted, which is easy assembling, quick disassembling and
convenient adjustment;
2.8 The unique W-shaped trough structure with small opening, big middle part and narrow lower
part make the machine fine and unique shape and appearance with small floor space required and
reduced residue;
2.9 As Muyang’s mature technology, the discharge gate sealing mechanism adopted improves the
reliability of sealing.
3. Operating conditions
3.1 Material characteristics
Particle size of intake ingredient particles: Length of edge not exceeding 80mm
Bulk density: 0.15～0.8 kg·dm-3

10
 3.2 Environment conditions
Ambient temperature for normal operation ranges -10 ～ +40 ℃, and the machine should be
customized in case this condition can not be complied with.
Relative humidity for normal operation is within 85%, it is necessary to customize the geared motor
if this condition can not be complied with.
Elevation for normal operation is below 1000 meters, it is necessary to customize the geared motor
if this condition can not be met.
℃
Temperature for normal transportation is within the range of -25～55 .
3.3 Arrangement conditions
Upstream and downstream equipment should be matchable with the mixer technologically.
Power for normal operating shall be within the tolerance range of ±10% V, ±1 Hz.
Power for the users shall be equipped with over-load protection system.

11
Briefing of the mixer

4. Composition of the model and its meaning

S LH SJ □ □

Improved model: Version No.

3
Product specification: effective volume (m )

Code of the model: double-shaft paddle

Code of the variety: screw mixer

Code of specialty: feed processing equipment

II. Main technical parameters

See Table 1 for main technical parameters and Table 2 for relation between actual volume and
mixing capacity of each batch.

Table 1 Main technical parameters

Item Power Duration for each Homogeneity

mixing batch (s) Weight (kg)
(kW) (CV)
Model

SLHSJ10A 55 ≤5% 11340

SLHSJ8A 45 ≤5% 8800

SLHSJ7A 45 ≤5% 8650

SLHSJ4W 30/37 ≤5% 6720

SLHSJ3A 22 ≤5% 5600

SLHSJ2A 18.5/22
～
45S 60
≤5% 5180
(The time can
SLHSJ1A 11/15 be prolonged ≤5% 2420
properly
SLHSJ0.5A 5.5/7.5 according to ≤5% 1360
different
SLHSJ0.35 4 materials)
≤5% 1210
A

SLHSJ0.2A 2.2 ≤5% 720

SLHSJ0.1A 2.2 ≤5% 620

SLHSJ0.06 1.1
≤5% 370
A

12
Briefing of the mixer

Table 2 Relation between actual volume and mixing capacity of each batch
Item
3
Capacity (kg/bat.) Fill modulus Volume (m ) Remarks

Model

SLHSJ10A 5000 0.4～0.8 ～84

Calculate according to mixing
0.4～0.8 3.2～7 capacity of each batch when bulk
SLHSJ8A 4000
＞
0.4～0.8 2.8～6
density of materials 0.6; and
SLHSJ7A 3500 according to volume when bulk
0.4～0.8 1.6～3.5
density of materials ≤ 0.6
SLHSJ4W 2000

SLHSJ3A 1500 0.4～1 1.2～3

SLHSJ2A 1000 0.4～1.4 0.8～2.8

SLHSJ1A 500 0.4～1.4 0.4～1.4

Calculate according to mixing
0.4～1.4 0.2～0.7 capacity of each batch when bulk
SLHSJ0.5A 250
＞
0.4～1.4 0.14～0.49
density of materials 0.5; and
SLHSJ0.35A 175 according to volume when bulk
0.4～1.4 0.08～0.28
density of materials ≤ 0.5
SLHSJ0.2A 100

SLHSJ0.1A 50 0.4～1.4 0.04～0.14

SLHSJ0.06A 25 0.4～1.4 0.024～0.084

III. Working principle and structural feature

1. Working principle
The machine consists of two rotors rotating in opposite directions, and the rotors are welded with
multiple paddles in special angles. The paddles bring about materials rotating along the internal walls of
the trough counterclockwise and at the same time make the materials turn over both leftward and
rightward. A weight-loss zone is formed at the crossing and overlapping position between the two rotors,
in which whatever shape, size and density of the materials may be, they will be floated upward and
instantly in a weight losing state. Thus all the materials in the trough are turned over continuously and
circularly, and interlaced and sheared each other, so as to reach a fast but gentle mixing effect with
good homogeneity.

2. Overall structure
The mixer is composed of a machine body, a rotor, a top cover and a liquid addition device, the
rotor is installed on the machine body through bearings with pedestal on both ends and driven by a
geared motor, there is a discharge gate on the machine body, which is controlled for auto opening and
closing by the cylinder according to mixing period; there are two feeding inlets on the top cover for
adding main material and additives, there is also an observation port and a sampling port on the top
cover.
Schematic diagram for structure of the complete machine is shown in Fig. 2.

13
Briefing of the mixer

1. Air return pipe 2. Observation gate 3. Machine body 4. Drive device

5. Rotor 6. Oil-adding device 7. Feeding inlet 8. Geared motor
Fig. 2 Schematic diagram for structure of the complete machine

3. Structure of main components

3.1 Rotor
The rotor is composed of rotor I and rotor II with an angle for 45 degree, and it is driven by the
geared motor through the sprocket.

3.2 Pneumatic control is applied for the discharge gate.

14
Briefing of the mixer

The pneumatic control of the discharge gate consists of a cylinder, a connecting lever, an adaptor,
a rocking arm, a twin-rocking lever, an universal driving shaft and a travel limit switch (see Fig. 3). The
discharge gate is installed on the universal driving shaft, which is connected with the rocking arm, while
the rocking arm is hinged with the connecting lever, and the connecting lever is hinged with the
twin-rocking lever. The cylinder makes reciprocating movement and rotates the universal driving shaft
through the twin-rocking lever, thus to open or close the two discharge gates at the bottom.

1:Travel limit switch 2:Rocking arm 3:Connecting lever 4:Universal Driving shaft
5: Twin-rocking bar 6: Left nut 7: Nut 8: Adaptor 9: Cylinder
Fig. 3

1:Travel limit switch 2:Rocking arm 3:Connecting lever 4:Universal Driving shaft
5: Twin-rocking bar 6: Left nut 7: Nut 8: Adaptor 9: Cylinder
Fig. 3
15
Briefing of the mixer

3.3 Sealing of discharge gate

There are sealing members mounted at two discharge gates and gate frames at lower part of the
casing. When the gates are closed, the side surface of the gate body clings tightly to the rubber-sealing
strip on the sealing member to avoid material leakage. Damaged or aged sealing strips can be replaced
with new ones, if necessary, the length of the connecting lever can be adjusted to keep the gate body
tightly cling to the trough, so as to reach a good sealing effect.
3.4 Liquid addition
Liquid addition pipe is installed below the machine cover and consists of pipes and nozzles etc.
Liquid is sprayed out in a sector from the nozzles. Several nozzles are evenly distributed on the whole
length of the casing. The standard quantity of nozzles for different mixers refers to the table as follows:

Types of SLHSJ SLHSJ SLHSJ

SLHSJ 4W
mixer 0.2A, 0.35A, 0.5A 1A, 2A, 3A 7A, 8A, 10A
Quantity of
3 5 7 16
nozzles

Note: SLHSJ 0.1 and SLHSJ 0.06 are not equipped with liquid addition devices.

16
Production process

Production process (Fig. 4)

1. Feeding
1.1 Solid material
The material can be directly fed from the bin controlled by a gate, and also can be fed through a
conveying equipment or a feeding gate by hand.
1.2 Liquid material (if required)
Usually, the liquid can be added through a liquid addition system.
1.3 Please declare in advance when ordering if added oil is >5%.
2. Discharging
The mixture conveyed from the mixer shall be collected by a surge bin, the volume of which shall
be 1.5 times more than that of the mixer; the surge bin usually has an access door (manhole) and a
glass inspection window; and the lower part shall have a gate or a conveying equipment; in addition, the
surge bin shall be removable for maintainability; and the surge bin shall not be contaminated by dust
and an environment protection device can be equipped at the outlet.

液体添加系统工程 Liquid adding system 混合机 Mixer 缓冲仓 Surge bin

Fig. 4 Diagram of production process

17
Transportation and installation

I. Transportation
1. Hoisting
Hoisting device on the machine body shall be correctly used when hoisting (see Fig. 5 for hoisting
diagram of machine body); the cable rope for hoisting should be strong enough to bear the weight of
the machine to be hoisted (see Table 1 for weights of equipments), and can not be too short.

Fig. 5 Hoisting diagram for machine body

2. Transportation
When the machine is to be delivered out of the manufacturer plant, a decision can be made on
whether a package box is to used in accordance with the actual condition. If a package box is not to be
used, weather-tight measures should be taken in transportation, and the equipment should be protected
against collision and overturning.
When packing, the machine and accessory parts should be fixed rigidly in the packing box, and
clearances should be reserved between them and the walls of the box for avoiding any collision
damage in transportation. In case of excessive height of the machine, it should be split into parts for
easy transportation.
DO NOT overturn, heavily press and impact the machine body in transportation.
SLHSJ 4W and smaller mixers can be packed in containers for transportation.

3. Storage
Rainproof, sun-proof and anti-seeping facilities shall be equipped when stored in the open air,
measures for good ventilation and damp proof shall be taken when stored indoors.
For long term storage, the machine should be kept in an aerated, dry and cool place, and
measures should be taken for whether-tightness, and the revealed surfaces should be coated with
corrosion-inhibitive oil.

18
II. Unpacking inspection
When the machine has been delivered to destination site, open the package and check against the
packing list for any collision and wearing in transportation, carefully check the attached and documents
and accessory parts delivered with the machine, and take a unpacking record well.

19
Transportation and installation

III. Mechanical installation

1. Scaled drawing of machine (see Fig. 6A, 6B, 6C and Table 3)

(Refers to SLHSJ 2A and SLHSJ 3A)

俯视地脚图：Top view for foundation C 向：C-view
Fig. 6 A 图 6 A

20
Transportation and installation

Top view for foundation

C-view

C-view (a feeding inlet of them)

Fig. 6 B

(Refers to SLHSJ0.06A, SLHSJ0.1A, SLHSJ0.2A, SLHSJ0.35A, SLHSJ0.5A, SLHSJ1A, SLHSJ7A,

SLHSJ8A and SLHSJ10A etc., and a feeding inlet of them refers to SLHSJ 0.1A, SLHSJ0.2A,
SLHSJ0.35A 和 SLHSJ1A.)

21
Transportation and installation

(Refers to scaled drawing for installation of SLHS4W)

Fig. 6 C

22
Transportation and installation

Table 3

Type SLHSJ SLHSJ SLHSJ SLHSJ SLHSJ SLHSJ SLHSJ SLHSJ SLHSJ SLHSJ SLHSJ
Code 0.06A 0.1A 0.2A 0.35A 0.5A 1A 2A 3A 7A 8A 10A
A 768 960 1140 1330 1480 1028 1300 1300 1766 1766 1880
B 710 965 1005 1140 1228 1615 2105 2105 2412 2412 2788
C 3029 3094
D 953 1140 1268 1541 1733 2070 2682 2682 3110 3428 3528
E 668 830 970 1116 1280 1450 1980 1980 2440 2740 2780
F 1095 1305 1475 1683 1890 2205 3482 3481 3692
10×150 10×150 10×167
5×142 6×150 6×170 5×222 6×200 4×288 10×167 6×375
G (=1500 (=1500 (=1670
(=710) (=900) (=1020) (=1110) (=1200) (=1152) (=1670) (=2250)
) ) )
H 660 840 970 1060 1160 1098 1440 1440 1604 1604 2180
I 750 940 1070 1160 1260 1200 1550 1550 1720 1720 2300
4×375 10×193 10×193 10×238 16×167.
4×152.5 7×110 5×180 5×210 5×242 8×337
J (=1500 (=1930 (=1930 (=2380 5
(=610) (=770) (=900) (=1050) (=1210) (=2696)
) ) ) ) (=2680)
K 558 710 850 1000 1150 1430 1846 1846 2300 2600 2618
L 650 810 950 1100 1250 1550 1970 1970 2428 2728 2750
M 766 853 843 983 1133 1290
N 1599 1599
2×400 2×400
P 340 500 500 500
(=800) (=800)
2×320 2×310 2×330 2×330 2×320
Q 340
(=640) (=620) (=660) (=660) (=640)
R 1090 1659 1659 1869
2×140 2×165 2×165 2×165 2×165 4×135 4×135 2×265 2×265 2×325
S
(=280) (=330) (=330) (=330) (=330) (=540) (=540) (=530) (=530) (=650)
300×30 500×50 500×50 500×50
T 250×250 300×300 300×300 300×300 500×500 600×600
0 0 0 0
360×36 580×58 580×58 560×56
U 300×300 360×360 360×360 360×360 560×560 700×700
0 0 0 0
V 150 200 250 200 250 290 290 500 500 450
W 500 1194 1194 1000 1000 1200
X 230 200 200 350
n1×d1 4×φ22 5×φ26 5×φ26 7×φ32 7×φ32 5×φ32
16×φ1 40×φ1 40×φ1 40×φ12. 52×φ12.
n2×d2 18×φ9 26×φ11 22×φ12.5 20×φ13 24×φ13.5 28×φ13.5
6 4 4 5 5
32×φ1 32×φ1 16×φ12.
n3×d3 8×φ11 8×φ11 8×φ11 16×φ11 8×φ11 16×φ12.5 16×φ12.5
0 0 5

23
Transportation and installation

2. Installation requirement
2.1 The mixer is delivered generally as a complete set. Firstly check for any damage during
transportation when unpacking;
2.2 Installation jobsite should be firm and roomy. Remain an enough space for maintenance and
replacement of fittings (Please refer to the scaled drawing for installation of the mixer provided when
ordering). A proper maintenance platform and staircase should be provided, the inclination angle of the
staircase should be ≤50° and shall be equipped with guardrails. (Fig.7. Schematic diagram for
installation of the machine).

Fig. 7 Schematic diagram for installation of the machine

2.3 The mixer should be positioned horizontally in a place, where should be level with a certain
rigidity to ensure stable operation. The speed reducer is installed on the machine base, which should be
connected not only with the mainframe by bolts, but also with foundation bolts firmly, otherwise, the
machine will vibrate and even an accident will occur if it is serious.
For SLHSJ4W and models shown above this, it is required to pre-embed the foundation bolts
connecting with the machine base, see Fig. 8 Drawing for pre-embedding of foundation bolts and Table
4 Parameters of the foundation bolts.

24
Transportation and installation

Fig. 8 Drawing for pre-embedding of foundation bolts

Table 4 Parameters of the foundation bolts

Parameters Total upward Quantity of Dimensions of

Types tensile force (N) foundation bolts foundation bolts
SLHSJ1A 2.7×104 4 M18
SLHSJ2A 3.2×104 5 M 22
SLHSJ3A 3.4×104 5 M 22
SLHSJ4W 5×104 5 M22
SLHSJ7A 7.1×104 7 M27
SLHSJ8A 7.6×104 7 M27
SLHSJ10A 10.1×104 5 M27

2.4 The directional angle of the two rotors shall be adjusted according to rotating direction of the
indicating plates, which are installed at the end surfaces of the two main shafts. The indicating plates at
the end surfaces of two big sprockets should be aligned. The take-up sprocket 3 should be turned to the
loosest position and then the chain should be so mounted that the indicating arrows on the sprockets of
two main shafts can be in the same horizontal line. The chain should be tensioned properly for smooth
driving and rotating in a direction consistent with that shown in Fig. 5, and at last the hood shield is to
installed.

25
Transportation and installation

1
f= L
50

1 小链轮 2 大链轮 3 张紧链轮

1. Small sprocket 2. Big sprocket 3. Take-up sprocket
Fig. 9 Rotating direction of the sprockets and chains

Note: The chains of SLHSJ1A and the models shown below manufactured by Muyang have been
installed already, readjustment is not necessary if they have not been removed.
2.5 The feeding inlet is jointed with the opening in the top cover according to technological
requirement; if there is no special requirement raised, the inlet is already prepared prior to shipping
according to the scale drawing. The bottom is a full-length double-leaf discharge gate, and the opening
for discharging to be connected is the flange on the machine casing. A hopper with matched volume
should be installed below the machine body.
2.6 The inlet flange of liquid addition pipeline should be connected with the outlet flange of oil
supply system; the dimensions for inlet flange of the pipeline refer to Fig. 10 and Table 5:

Fig. 10 Drawing of flanges

26
 Transportation and installation

Table 5 Dimensions of flanges

Dimensions
d1 d2 d3 d4 L
Types
SLHSJ0.2A
SLHSJ 0.35A
14 65 23 95 14
SLHSJ 0.5A
SLHSJ1A
SLHSJ2A
14 85 35 115 12
SLHSJ3A
SLHSJ4W 14 85 43 115 12

3. Adjustment requirements
3.1 Four big and small sprockets should be in the same vertical plane;

3.2 Check the opening and closing state of the discharge gate, adjust the pressure in the cylinder
and the position of limit switches, so that the discharge gate can be leveled off to the casing bottom and
reach a certain angle when it is opened, and the cylinder can run smoothly with proper speed; if the
gate body cannot be fitted with the trough, the connecting levers can be adjusted to keep the gate
body tightly cling to the trough. When adjusting the connecting levers, it is necessary to ensure that the
tensile force of the connecting levers at both ends of the same gate can be identical relatively,
otherwise, the discharge gate will shake.
3.3 Firstly inch the machine idly for a cycle prior to feeding, and then carry out an idle running after
no collision and friction at the crossing or overlapping position has been confirmed.

IV. Installation of pneumatic part

Note: There is no electric gate if a pneumatic part is adopted.
1. Working principle (Fig. 11)

27
1. Cylinder 2. Two-position five-way solenoid reversal valve 3. Throttle 4. Manual switch
5. Oil mist lubricator 6.Moisture trap-filter 7. Filter core 8. Hand wheel 9. Brake knob

Fig. 11 Functional diagram for pneumatic control

28
Transportation and installation

2. Installation requirements
2.1 Use an air compressor with a rated working pressure of 0.7~0.8 MPa (the flow rate of the
models SLHSJ2 and above≥80L/min, pressure and flow rate of the models SLHSJ1 and below can be
reduced accordingly) to generate compressed air as the source unit to ensure the cylinder has a
working pressure of about 0.6 MPa.
2.2 Turn on the air source pipeline, check whether the connection of pipes is reliable or not, and
then fill proper amount of lubricating oil in oil mist lubricator 5 as required; the type of lubricating oil:
turbine oil VG32 or sewing machine oil.
2.2 Turn on the air source pipeline, check whether the connection of pipes is reliable, and then fill
proper amount of lubricating oil in atomized lubricator 5 as required; the type of lubricating oil: turbine oil
VG32 or sewing machine oil.
2.3 Prior to turning on the air source, raise the hand wheel upward and turn the hand wheel 8 on
the reducing valve counter-clockwise to make the fixed value spring of the valve unloaded, and then
turn on the air source and the hand wheel clockwise to increase the pressure gradually till the required
working pressure is indicated in the dial gauge of the manometer, lastly lock the hand wheel 8 tightly by
brake knob 9 to ensure the system running under working pressure.
2.4 When working without load under specified working pressure, allow the cylinder act through the
two-position five-way solenoid reversal valve 2 by means of the manual switch 4 to check whether the
cylinder and air supply system are in a normal condition or not.
2.5 For loaded working, first adjust the switch of one-way throttle 3 to control the flow, so that the
cylinder piston can make speed adjustment in a wider range.
2.6 When working with normal load, switch on the solenoid valve to allow the two-position five-way
solenoid reversal valve 2 to accept electrical and air signals to change flow direction of compressed air
and push the cylinder to act, so as to realize automatic control of pneumatic driving.
2.7 Check the oil level of oil mist lubricator 5 and the water level of air trap-filter 6 regularly.
Supplement oil timely when the oil level is close to the lowest oil level, and drain timely when the water
level is close to filter core 7 and close the discharge valve when the water is about to be exhausted; as
for new type of water strainer, when air pressure drops to zero, the spring returns to its original position
and water is drained automatically after the completion of production.

V. Installation of electric gate

Note: There is no pneumatic part if an electric gate is adopted.
The mechanism consists of universal driving shaft 1, discharge rocking handle 2, electric push rod
3, and its support 4 and base plate 5 etc. (see Fig.12).
The opening and closing of the discharge gate mechanism is realized by changing the telescopic
motion of the screw in electric push rod 3 into rotary movement of the universal driving shaft 1 by
means of discharge rocking handle 2.

29
 Fig. 12 shows the opening condition of the discharge gate when electric push rod 3 is retracted.
When the electrical signal to close discharge gate is received, electric push rod 3 acts and the screw is
extended out to push discharge rocking handle 2 to rotate in a certain angle clockwise. At the same
time, discharge rocking handle 2 brings along the universal driving shaft 1 to rotate, so that the
discharge gate mechanism fixed on universal driving shaft 1 rotates in a certain angle as well, thus the
discharge gate is closed. Now, the extended electric push rod 3 holds up against the discharge gate
mechanism tightly and closes the discharge gate hardly, so that the limit switch on electric push rod 3
switches off the circuit and the screw stops extending.

When electric push rod 3 receives another electric signal to open discharge gate, the circuit closes,
electric push rod 3 acts, the screw draws back and pulls the discharge rocking handle 2 to turn
counterclockwise, and the universal driving shaft 1 and the discharge gate mechanism rotate back in
the same angle, thus the discharge gate is opened to discharge the mixed materials. When the screw
draws back to the preset stroke, the electric push rod holds up against another limit switch to cut off the
circuit and the screw stops drawing back.

It goes round and round, thus finishing the action of opening and closing.
When the electric push rod extends to a designated position, the discharge gate closes down, and it
cannot bump against the limit switch at the front end. If the time is too long, the motor and the screw of
the push rod will be damaged; therefore, the customers should pay attention to adjusting the position of
limit switch prior to use. When the gate is opened or closed to the set position and just bump against
the limit switch, the electric push rod will not be damaged. If a certain amount of materials adheres to
the gate body after a period of use, the screw cannot bump against the travel limit switch due to
adhering materials; therefore, it is necessary to clean the adhering materials regularly.

1. Universal driving shaft 2. Discharge rocking handle 3. Electric push rod

4. Support of electric push rod 5. Base plate of support 6. Limit switch
Fig. 12 Electric control mechanism

30
Transportation and installation

Important notes
The control system of the mixer should be provided by Jiangsu Muyang Group or inspected by an
expert from Jiangsu Muyang Group before commissioning; otherwise, technical safety responsibility of
the Supplier will be dispelled.
The electric control is a component part of safety stipulations for accident prevention.
The control system should be inspected by an expert from Jiangsu Muyang Group according to the
inspection list and the expert shall issue a certificate accordingly before commissioning.
If the abovementioned articles for the control system of the equipment provided by Jiangsu
Muyang Group are not implemented, Jiangsu Muyang Group will not bear the related responsibilities.
And if responsibilities are requested to be borne by Jiangsu Muyang Group, Jiangsu Muyang Group
shall reserve the right to affix the responsibility of the operators.

31
Transportation and installation

VI. Electric installation

1. Electric connection
The wire chases in central control room must be protected, and the central control room should be
clean without any dirt or dust. Refer to Fig.13.

双轴桨叶混合机 Twin-shaft paddle mixer 总控制室 Central control room

Fig. 13 Arrangement of electric connection

2. Schematic diagram of electric control

See pages 28～35 for the schematic diagram of electric control.
Electric gate: refer to pages 28～29 for schematic diagram of electric control and description on
page 34.
Page 28 Schematic diagram I of the electric control of twin-shaft paddle mixer (electric gate)
Page 29 Schematic diagram II of the electric control of twin-shaft paddle mixer (electric gate)
Pneumatic gate: refer to pages 30～34 for schematic diagram of electric control and description on
page 35.

Page 30 Model SLHSJ0.06A/0.1A/0.2A/0.35A

Schematic diagram for the electric control of twin-shaft paddle mixer III (pneumatic gate)
Page 31 Model SLHSJ0.5A/1A
Schematic diagram IV for the electric control of twin-shaft paddle mixer (pneumatic gate)
Page 32～34 Model SLHSJ2A/3A/4W/7A/8A/10A
Schematic diagram V for the electric control of twin-shaft paddle mixer (pneumatic gate)
Schematic diagram VI for the electric control of twin-shaft paddle mixer (pneumatic gate)
Schematic diagram VII for the electric control of twin-shaft paddle mixer (pneumatic gate)

32
Transportation and installation

Schematic diagram I for the electric control of twin-shaft paddle mixer (electric gate)

KM3-
乙杆
3
W
3V
推动
3
U 电

KM3+

M3
QF3

KM2-

2
W
甲杆
2
V 推动
2
U
电
KM2+

M2
QF2

1
W
机电
1
V
1
合混
AC 3P / N / PE 380V & 50Hz

U
KM1

M1
QF1
L11
L21
L31
QF

PE
L1
L2
L3
N

混合电机 motor for mixing 电动推杆甲 electric push rod A 电动推杆乙 electric push rod B

33
Transportation and installation

Schematic diagram II of the electric control of twin-shaft paddle mixer (electric gate)
急停+安全门开关 emergency stop + safety gate switch 混合电机启停 start and stop of the motor for
mixing 混合启停 start and stop of mixing 混合延时 mixing time delay 关门 gate closing 开门延时 gate
opening time delay 开门 gate opening 开门到位 gate opened to the designated position 关门到位
gate closed to the designated posit 开门指示 gate opening indicator 关门指示 gate closing indicator
Note: Specification of all control cables is 0.75mm2.

示
指
7AK 74
1
8AK 8
4
1
5LH 关
门
示
5AK 54
1
6AK 6
4
1
4LH 指
开
门
8QS 4
4
1
8AK 位
到
门
关
7QS 3
4
1
7AK
6QS 2
4
1
6AK 位
到
门
开
5QS 1
4
1
5AK
+3M 4
3 6AK 5
3 -3M
K 1 1
K 门
开
1TK +2M 2
3 5AK 3
3 -2M
K 1 1
K 时
延
AS 1
3
1
2TK 门
开

-3M 5 8AK 6
2 +3M
K K
2
1 1 门
关
-2M 3
2 7AK 4
2 +2M
K 1 1
K 时
延
2AK 7AK 1
2
1 8AK 2
2
1
1TK 合
混

3LH 停
启
4BS 31 5BS 2TK 2AK 合
混
1
4
1
1
5
1
1 。
mm5
1MK 1LH
2

停
启 7.0
机
2BS 01 1FQ 1
1 3BS 2
1
1MK 电
合 为
均
1 混
格
1 1
50
1
关
开 规
缆
门
全
安 电
制
10
POT 20
2FQ 3
0 3FQ 4 1QS 5
＋
停 控
急 有
0 0
UF A1 1 1 1 1 1
S-E 所
：
明
说
L11

34
Transportation and installation
Schematic diagram III of the electric control of twin-shaft paddle mixer (pneumatic gate)
急停+安全门开关 emergency stop + safety gate switch 混合电机启停 start and stop of the motor for
mixing 混合启停 start and stop of mixing 混合延时 mixing time delay 关门 gate closing 开门延时 gate
opening time delay 开门 gate opening 开门到位 gate opened to the designated position 关门到位
gate closed to the designated posit 开门指示 gate opening indicator 关门指示 gate closing indicator

示
指
4
关
门
4 2 4
L
A
K 1 H
示
指
3 开
门
3
A 2 3
L
K 1 H
位
到
4 2
2 4 门
关
Q
S 1 A
K
位
到
3
Q
1
2 3
A
门
开
S 1 K
门
开
1
T 1
K V
Y 时
延
门
7
1 2
T 开
A
S 1 K
时
延
4 6 1 合
2
A A 1
1 T
K
混
K K

2
L
H 停
启
合
4
B
3
1 5
B
4
1
2
T 5
1
2
A 混
S 1 S 1 K 1 K

1 1
M L 停
K H 启
机
2 0 1 电
B 1 1
F
1
1 3
2
1 M 合
S 1 Q 1 B
S
1 K 混
5
0
1
关
开
门
全
安
＋
2
0 停
1 P 急
1 A O
T
U
F 1 S
-
E
L11

N
AC 3P / N / PE 380V & 50Hz

W
V
U
KM1

M1
QF1
PE
L1
L2
L3
N

Note: This diagram is applicable for SLHSJ0.06A，SLHSJ0.1A, SLHSJ0.2A and SLHSJ0.35A.

35
Transportation and installation
示指
关门
4A 4
2 4L
K 1 H
示指
3 开门
3A 2 3L
K 1 H
位到
4Q 2
2 4A 门关
S 1 K
位到
3Q 1
2 3A 门开
S 1 K
门
开
1T 1V
K Y 时
延
门
AS
7
1 2T 开
1 K
时
延
4A 6 1T 合
混
2A 1
1
K K K

2L
H 停
启
合
4
B
3
1 5B 4
1
2T 5
1
2A 混
S 1 S 1 K 1 K

1M 1L
K H 停
启
机
电
2 0
1 1F 1 2 1M 合
B
S 1 1
1 3B 1 K 混
Q 1
5
S
0
1
关
开
门
全
安
＋
2
0
1
3
0
1
1Q 5
0 停
急
P S 1
1 A O
T
U
F 1 S
-
E
L11

N
AC 3P / N / PE 380V & 50Hz

W
V
U
KM1

M1
QF1
PE
L1
L2
L3
N

Schematic diagram IV of the electric control of twin-shaft paddle mixer (pneumatic gate)
急停+安全门开关 emergency stop + safety gate switch 混合电机启停 start and stop of the motor for
mixing 混合启停 start and stop of mixing 混合延时 mixing time delay 关门 gate closing 开门延时 gate
opening time delay 开门 gate opening 开门到位 gate opened to the designated position 关门到位
gate closed to the designated posit 开门指示 gate opening indicator 关门指示 gate closing indicator

Note: This diagram is applicable for SLHSJ0.5A and SLHSJ1A.

36
Transportation and installation

Schematic diagram V of the electric control of twin-shaft paddle mixer (pneumatic gate)

AC 3P / N / PE 380V & 50Hz

L1
L2
L3
N
PE

QF1

KM1M

FR1

KM1Y
M1

KM1

Note: This diagram is applicable for SLHSJ2A, SLHSJ3A, SLHSJ4W, SLHSJ7A, SLHSJ8A and
SLHSJ10A.

37
Transportation and installation

Schematic diagram VI for the electric control of twin-shaft paddle mixer (pneumatic gate)

动启
4T 8 9
1 Y Y
1
1 △ 1 1
K 1
M M
K K

△ 1
L
1M H
K 行运
4T 6
1 Y 7
1 △
△
1 1
M 1 1
K K M
K
M1
MK

Y1 5
1 M
MK 1 1
M
K 时延
换切
△
4
1
1 4 角三 。
1
M T
K 星 量
3
1
K 数
的
1 关
开
护
保
1A
门
加
K 增
应
1
A
相
并
K
停启 ，
加
2B 0
1
1
1F 1
1
1 3
2
1 1
A 增
以
B 1 K
S Q S 可
求
5
0 要
户
1
客
据
护保 根
量
门和 数
的
1
2
0
1 PO
3
0
1 Q
S
5
0
1
停急 门
理
UF A1 TS 清
：
-E 明
说
L11

急停和门保护emergency stop and gate protection 启停Start and stop 星三角切换延时Time delay of
star and triangle switchover ∆运行∆ running Y启动 Y starting
说明：清理门的数量根据客户要求可以增加，并相应增加门保护开关的数量。
Note: The quantity of cleaning gates can be increased according to customer’s requirement and the
quantity of gate protection switches will be increased accordingly.

Note: This diagram is applicable for SLHSJ2A, SLHSJ3A, SLHSJ4W, SLHSJ7A, SLHSJ8A and
SLHSJ10A.

38
Transportation and installation

Schematic diagram VII for the electric control of twin-shaft paddle mixer (pneumatic gate)

4A 25 4
1 L
H
K
位
到
门
4Q 93 4
1 A 关
S K

3A 04 3
K 1 L
H
位
到
3Q 83 3
A 门
开
S 1 K

3
V
Y

4T 73
K 1 3T 2
K V
Y 。
2或

s
间时 1为

s
理清
2A 63 4
T 定
设
1 K
S 可
T3
，
减
增
2T 1 情
酌
V
K Y 间时 性
特
53 3
料卸 的
料
1
A
S 1 T
K 物
合
间时 混
据
2A 4
A
43 2
T 合混 根
户
1
K K K 用
，
件
组
2
L
H 配
选
停启 为
4B 13 5 23 3 33 2 合混 阀
磁
B T A
S 1 S 1 K 1 K 电
吹
喷
：
明
113

说
N

混合启停 start and stop of mixing 混合延时 time delay of mixing 卸料延时 time delay of discharging 清
理时间 cleaning time 清理电磁阀 cleaning solenoid valve 开门到位 gate opened to designated
position 关门到位 gate closed to designated position

说明：喷吹电磁阀为选配组件，用户可根据混合物料的特性酌情增减，T3 可设定为1s或2s。
Note: Spraying solenoid valve is an optional component, users can increase or reduce its quantity
based on the characteristics of mixing material; T3 can be set as 1s or 2s.
Note: This diagram is applicable for SLHSJ2A, SLHSJ3A, SLHSJ4W, SLHSJ7A, SLHSJ8A and
SLHSJ10A.

39
Transportation and installation

Note:
1. An over-voltage protection device should be provided for the user’s power supply;
2. In order to ensure safety, it is necessary to install a safety switch nearby the mixer (an
emergency stop switch or a lock-up maintenance switch);
3. The above schematic diagrams are only for the independent operation of the mixer, the
interlocking of the mixer with its upstream and downstream processing equipment should be
taken into account in process design;
4. KT1 indicates mixing time, KT2 indicates time for gate opening of the mixer, the specific time
can be determined as per the actual production situation;
5. Timekeeping can only be started for mixing operation until the gate has been closed to the
designated position.

40
Operation

I. Functional inspection prior to the first test-run

Before leaving the manufacturer plant, the machine has been tested by a thorough trial-run. The
first trial run cannot be done until following checks have been conducted.
There must not be any abnormal contacts inside the trough of the mixer or between all other
accessories.
Carefully check each connecting points to ensure they are not loose.
Check the rotors for flexible rotation, and there should be no abnormal sounds resulted from
blockage, collision or abrasion etc.
Check the rotors for their rotating directions matching with that indicated, for this it may need to
start the motor for a short time; meanwhile, check the motor for any change in its rotating direction.
Emergency stop switch
Check the emergency stop switch for normal operation.
Safety switch of the operation gate
The limit switch at the operation gate is a part of the safety control, and its normal operation is
directly related to the safety of the mixer, therefore checks must be made for its normal operation.
Discharge gate mechanism
Check the discharge gate mechanism for flexible rotation. When opening or closing the gate, there
should be no abnormal sounds resulted from blockage, collision or abrasion etc.

II. Commissioning
1. Before each commissioning or after each unexpected interruption, any residual materials in the
mixer trough must be emptied.
2. Only when the operation gate is closed and other auxiliary equipment is running, it is allowed
to start the principal machine of the mixer, and materials can only be fed until the rotor is running
normally.

III. Usage and operation

1. The operator should well know the structure, performance and operating methods of the
machine, and have received the training organized by Jiangsu Muyang Group.
2. Each batch of material should be fed evenly in production, and may not be sometimes more and
sometimes less, so as to ensure the motor running under a rated load.
3. After working, the machine must make an idle run for 1-2 min. prior to shutting down, so as to
discharge all materials out of the machine.
4. If violent vibration occurs when the mixer is running, the machine should be stopped immediately
to find out the cause and may only be restarted for work until the fault is eliminated.
5. The temperature raise (refers to the risen temperature above ambient temperature) of the
bearings for main shaft should not be higher than 35 ℃, and the maximum temperature should not be
41
higher than 70 ℃ (ambient temperature should not be higher than 40℃).
7. Materials can only be fed until the rotor is running normally; Additives should be added in when a
half batch of main materials has entered the machine, and oil should not be sprayed until all materials
have entered the machine; Materials should be discharged only after a period of mixing.
8. When the machine is stopped and not to be used, there should be not any oil remained in the oil
adding pipe to avoid pipe blockage due to oil solidification;
9. Metal or other large impurities should not be mixed into the material to avoid damages to rotors
and paddles;
10. The aped reducer, cylinder and auxiliary elements should be used in accordance with the
relevant stipulations in their operating instruction manuals;
11. After several hours’ operation the chain should be tensioned as properly as the tensioning
1
degree shown in Fig. 8 (reference size: f= L), and check other fasteners.
50
12. The machine should not run with an overload to avoid breakage of the main shaft.
13. When electric discharging is selected to be adopted, check for normal operation of the limit
switches for opening or closing the gate before use.

42
Repair and maintenance

It is required to operate the machine strictly according relevant stipulations. Each shift should make
necessary checks and cleaning.
The inside of the machine can be cleaned by bin-cleaning materials (such as corn), as well as air
spraying (when the machine is equipped with an air pocket spraying unit).

I. Machine stop
Before making any repair and maintenance for the mixer, all its relevant machines must be stopped.
Therefore, attention must also be paid to preventing the mixer from starting by other possible ways.

II. Maintenance for mechanical part

1. The discharge mechanism should run flexibly, and the joint parts should be brushed over with
proper amount of machine oil;
2. Lubricating grease should be replaced regularly for each bearing; the lubricating grease should
be sodium base grease (GB492-65) Zn-3;
3. The driving chain should be brushed over with proper amount of 30# machine oil and cleaned
regularly;
4. Lubrication of the speed reducer. Trademark of the lubricating grease to be used: molybdenum
sulphide -2 or ZL-2 lithium base grease, for details on specific amount to be used as well as repair and
maintenance, see Operating Instruction for Cycloid Pin Geared Motor. Before the machine leaves the
plant, ZL-2 lithium base grease has been added into the geared motor, so it is not necessary to add
lubricating oil any longer, otherwise, there may be oil leakage at the end cover.
5. If the equipment is not to be used for a long period, it is required to make a complete cleaning for
the equipment, and take measures for corrosion prevention and rust removal.
6. When it is used for processing premix or concentrate feeds, it is required to remove residual
materials from the trough, so as to avoid corrosion.

III. Maintenance for pneumatic part

1. It is required to regularly clean the dust accumulated in the discharge control mechanism;
2. It is required to regularly clean the filter core, water and oil cups.
3. The metal parts should be cleaned with mineral oil, and the rubber parts with soap liquid. Both
the oil and water cups should be rinsed in petroleum solution, but never in acetone, ethyl acetic ester or
toluene solution etc.

IV. Bearing cleaning and changing

Being important components of the mixer, bearings should be checked frequently for any abnormal
sound or whether the temperature exceeds the range for usage, and if any, immediately stop the
43
machine for inspection.
1. Bearing cleaning
When the machine has worked for 1000 hours, the bearings should be thoroughly cleaned with
clean kerosene. If gasoline is used, attention should be paid to avoiding explosion hazard because of oil
atomization.
Cleaning method:
1.1 Preparation should be made beforehand for supporting or hanging the rotors;
1.2 Loosen the bolts on bearing covers, remove the gasket, dismount the upper and lower bearing
covers;
1.3 Clean the bearing with clean kerosene. Be careful, don’t splash the kerosene during cleaning;
1.4 Re-fit the upper and lower covers and gaskets, remove the support, and tighten the bolts;
1.5 Put the machine into test-run to check for any abnormality, if there is any abnormal sound and
heating, have them corrected.
2. Bearing lubrication
After each cleaning, fill grease as required. It is recommended to select grease LITEAEP6-077
(ASEOL), BEACOMEP2 (ESSO) and ARALUBHLP2 (ARAL), please access
http://www.msdsonline.com for review.

1 3
In grease filling, only ～ of the space inside the bearing casing can be filled. If too much
2 4
grease is filled, it will make the bearing overheated. In case the bearing is severely heated or the
grease overflows out of the bearing, stop the machine for further settlement at once.
3. Bearing changing
When a bearing cannot work properly due to wearing or other reasons, it should be changed.
3.1 Bearing disassembly
1) Disassembly of the bearing at the driving end
——Support or hang the rotor as bearing cleaning method mentioned in the above section, remove the
gasket as well as the upper and lower covers.
——Remove the guard, the chain and taper sleeve sprocket.
——Loosen the lock washer, unscrew the round nut, and then remove the lock washer, the retainer ring
and the bearing.
2) Disassembly of the bearing at the non-driving end
——Support or hang the rotor as bearing cleaning method mentioned in the above section, remove the
gasket.
——Loosen the lock washer and remove the bearing.
3.2 Bearing assembly
Bearings should be assembled in the procedures contrary to that for bearing disassembly.
——Before assembling, clean all parts with detergent free of oil. Especially bearing surfaces, rotor shaft,
closing sleeve and inner race must be absolutely free of oil.
——When assembling, attention should be paid to that the fixed end should be at the driving side. Fit

44
the retainer ring into the bearing cover. For fitting a non-locating bearing, be careful of that the
clearances at both sides of the bearing must be kept similar to each other.

VI. Malfunction and troubleshooting

1. Mechanical malfunction and troubleshooting
1.1 In case the machine stops while it is working, the discharge gate should be opened to clear off
all materials prior to restarting the motor;
1.2 If material leakage occurs at the discharge gate, it is necessary to check the contacting
condition of the discharge gate with the housing. If the discharge gate can not be closed tightly, loosen
the nuts on both ends of the connecting lever firstly, and then adjust the length of the connecting lever
to a proper position (see Fig. 3); if it is caused by an aged seal strip (see Fig. 14), the seal strip should
be replaced (see Fig. 15); the replacing period of the seal strip shall be every two months to two years
according to different materials;
1.3 When the discharge gate is closed with no signal given out, that means the limit switch is at
incorrect position or the circuit is broken, so the position of the limit switch should be adjusted (see Fig.
3) and checks should be made on the circuit;
1.4 If the discharge mechanism can not work normally, it is necessary to check the cylinder and air
supply system for any failure, and check the pipe connection for its conformity to the requirements
shown in Fig. 10;

45
Repair and maintenance

Discharge
gate plate

Sealing member
Gate
of discharge
shaft
gate

Bracket
arm
Fig.14 Discharge gate

Holding
plate

Base
plate

Sealing
strip

Bolt

Fig. 15 Assembling and disassembling of sealing members for discharge gate

46
Repair and maintenance

1.5 If material leakage at shaft ends during use is caused by the loose bolts on the sealing cover, it
is necessary to screw them up tightly; if it is caused by aged sealing members, it is necessary to
replace them timely. If there is not enough space for replacing the sealing members, the sprocket and
bearing pedestal should be disassembled firstly, then the sealing gland, finally the sealing members
should be replaced (see Fig. 16). For types of sealing members, see Table 8.

1.Chain 2. Bearing pedestal 3. Bolt 4. Sealing cover

5. Sealing member 6. Transparent sealing cover
Fig. 16 Sealing of main shaft

1.5.1 Replacement of sealing members □10/YS250 at shaft end. For replacement of sealing
members, usually screw off four groups of bolts on the sealing cover at first, see Fig.16, pull out the
bottom caver along the main shaft and then take out the sealing members, evenly mount new sealing
members as shown in Fig.16 and then press the sealing cover, lastly screw down the four groups of
bolts. If the space for replacing the sealing members is not enough, firstly disassemble the chain pulley
and bearing pedestal and then the sealing cover, and replace the sealing members at last.
1.5.2 Disassembling and assembling of taper sleeve sprocket. The chain pulley of main shaft for
SLHSJ1A and above adopts taper sleeve. When disassembling the taper sleeve sprocket, firstly
disassemble the guard shield if any, and then loosen the fastening bolts on the taper sleeve and screw
down the disassembly bolts on the taper sleeve, to make the taper sleeve and the chain pulley
separated, and then it is possible to push the taper sleeve and the chain pulley out of the main shaft.
For assembling of the taper sleeve sprocket, directly adjust the position of the taper sleeve and the
chain pulley well, screw down the fastening bolts on the taper sleeve and finally mount the bolts with a
torque spanner, be sure to screw down the bolts tightly (see Table 6 for the parameters of the taper
sleeve sprocket).

47
 Table 6 Parameters of the taper sleeve sprocket

Parameters
Quantity of Fastening torque
Types of taper sleeve
fastening bolts （Nm）
Types
SLHSJ1A 4040-Φ85 3 192.10
SLHSJ2A
7060-Φ105 4 883.66
SLHSJ3A
SLHSJ4W 7060-Φ125 4 883.66
SLHSJ7A
8065-Φ125 4 883.66
SLHSJ8A
SLHSJ10A 8065-Φ145 4 883.66

48
Repair and maintenance
1.6 If light friction noise occurs during the operation of the machine, the position of rotors can be
properly readjusted (see Fig.2), and the paddles can be ground if necessary.
1.7 If the fan of the motor gives out noise when the motor of the mixer is running, there may be four
causes as follows:
1.7.1 Screws for the fan cover are loose, and collision occurs between the fan cover and the fan, or
dirt exists inside the cover.
Solution: Adjust the fan cover, remove the dirt and screw up the screws.
1.7.2 The fan blades are damaged. Solution: Replace damaged blades.
1.7.3 The bearings of the motor lack of oil. Solution: Add proper amount of machine oil or grease.
1.7.4 The bearings of the fan is damaged. Solution: Replace it or replace the motor bearing or the
motor (generally, this is impossible).
1.8 If vibration occurs when the mixer is running due to unsmooth or insufficiently rigid foundation,
it is necessary to adjust the foundation to keep it smooth and sufficiently rigid. The cause may also be
the main shaft bearings are insufficiently lubricated or damaged, it is necessary to replace the
lubricating grease for bearings or replace the bearings.
1.9 If abnormal noise comes from the geared motor instead of from the fan, or if the motor bearings
are not sufficiently lubricated or are damaged, it is necessary to replace the bearing lubricating grease
or the geared motor.
1.10 If there is material leakage from the top cover of the mixer due to loose bolts or aged sealing
members or both, it is necessary to timely screw down the bolts or to replace the sealing members
correspondingly.

1.11 Disassembling and assembling of sealing members for discharge gate. The sealing strips for
discharge gate are divided into two types, the firs type is the size 26×20 (present SLHSJ A series), the
second type is the size 20×20 (former SLHSJ0.06~10 type).
The firs type 26×20 sealing strip, its cross section is shown in Fig.17 A (cross section of sealing
strips). Disassemble all the fastening parts for sealing according to the sequence in explosion diagram
for wearing parts in the list of spare parts, and then take out the fastening parts for sealing from the
mixer and draw out the sealing strips for the discharge gate from aluminum alloy. For assembling, insert
the sealing strips into aluminum alloy with uniform force, enabling the sealing strips to be gradually
stretched partially early and late, do not tear the sealing strips. Assemble the fastening parts for sealing
into the mixer after the sealing strips have been assembled.
The firs type 20×20 sealing strip, its cross section is shown in Fig.17 B (cross section of sealing
strips). The parts shall be disassembled according to the sequence in explosion diagram shown in Fig.
15, firstly disassemble the bolts and then take out the holding plate and sealing strip orderly; for
assembling, firstly place the sealing strips and holding plate, and then screw down the fastening bolts.

49
 20
26
20 20

Cross section A Cross section B

Fig. 17 Cross section of sealing strips

50
Repair and maintenance

2. Malfunction of and troubleshooting for the pneumatic control system (see Table 7)

Table 7 Malfunction and troubleshooting

Trouble Cause Solution

Air leakage between the
cylinder body and the end Damaged sealing ring Replace the sealing ring
cover
Air leakage at the regulating
rod of the buffer throttle of Damaged sealing ring Replace the sealing ring.
the cylinder

Poor lubrication Check the function of the oil mist

Insufficient output force of
lubricator
the cylinder Insufficient air supply Increase the internal diameter of the
connecting pipe or pipe adaptor
The pressure does not
increase when adjusting the Broken spring Replace the spring.
pressure reducing valve.

No oil drops from the oil mist Decreased inlet flow rate Supplement the oil
lubricator when it is working. locked oil needle Clean or replace the oil needle
There is dirt between the
attracting surfaces of the Clean the dirt
The electromagnet gives out iron core.
noise. The voltage is lower than
Adjust the voltage
the rated value.
Bad wiring of the solenoid
Check the circuit
valve
The solenoid valve does not
Clean the electromagnet
The main valve doesn’t or slowly releases air.
reverse or reverses inflexibly. Clean, check the oil mist lubricator and
Poor lubrication or the
increase air source pressure; check the
working pressure is too low.
air passage for air leakage
Adjust the air pressure to 0.6MPa, and
The pneumatic gate cannot Insufficient air pressure increase the air release speed of the
be opened. Too tightly closed throttle
throttle 3 (Fig.10)

VI. Long-term halt

If the machine is to be halted for a long time, it must be thoroughly cleaned both inside and outside
to remove dustiness so as to avoid rusting of the machine and aging of rubber parts.

51
Spare parts
I. Important notes
Within a year after the ex works date (according to the invoice date), our company is responsible
for repair or replacement of parts free of charge (excluding wearing parts), when the faults are resulted
from quality problems under normal operation and maintenance, but not from operations not according
to the instruction or human factors.
Our Company continues to provide maintenance service after a year from beginning of the ex
works date, in order to ensure normal usage of the equipment. The cost shall be born by the customer.

II. Spare parts

Whether the spare parts can be ordered timely and accurately will influence your production. So in
order to purchase right spare parts, when place an order, please mention the corresponding serial
number, code and description of the spare part shown in this chapter, and the quantity needed. And
provide us the order list via mailing or e-mail if possible, please attach a sketch of the spare part you
require. There are some parts are wearing parts also belonging to spare parts, which are listed as
shown below (see Table 8):

Table 8 List of wearing parts

Designation Types and specifications Qty.

SLHSJ8A SLHSJ SLHSJ2A SLHSJ SLHSJ0.5A SLHSJ0. SLHSJ0.

SLHSJ10A SLHSJ0.06A
SLHSJ7A 4W SLHSJ3A 1A SLHSJ0.35A 2A 1A

Bearing 22234K 22226CA 22226CA 22224K 2220K 2216K 2213K 2211K 2209K 2
22232K UCP322 UCP322 UCP218 UCP215 UCP212 UCP210 UCP209 UCP206 2
6305-
NJ316E 6316-Z 6314-Z 6314-Z 6311-RS 6308-2RS 6206-RS 6206-RS 2
2RS
According to
Chain 40A-3 32A-3 28A-3 28A-3 20A-3 20A-3 16A-2 16A-2 10A-2
demands
□10/YS □10/YS □10/YS □10/YS □10/YS □10/YS □10/YS □10/YS □10/YS According to
Seal ring
250 250 250 250 250 250 250 250 250 demands
It can be substituted by asbestos if it cannot be bought in local area.

The specification shall be determined according to model of mixer (installation position

Pin 5/10
refers to drawing of spare parts, No. 0102)

According to
Seal strip Rubber seal strip
demands

Solenoid
valve
（
VF5120-4D-03 / VF3130-4D-02 Wuxi Hengli ） 1

Triple
members of
AC4010-03D / AC3010-03D (Wuxi Hengli) 1
pneumatic
system

52
Spare parts
0004
0003

0002

0001

List of spare parts

Qty
No. Designation Remarks
(piece/set)
0001 Small chain pulley 1
0002 Geared motor 1
0003 Bearing pedestal 2
0004 Taper sleeve sprocket 2

53
Spare parts
0005 0006 0007

Qty
No. Designation Remarks
(piece/set)
Bearings with
0005 2
pedestal
0006 Sealing cover 2
Transparent sealing
0007 4
cover

54
Spare parts
0008 0009 0010 0011 0012 0013 0014

Qty
No. Designation Remarks
(piece/set)
Asbestos-fluoro-ethylene
0008 4
packing set
0009 Partial seal cover
0010 Felt collar 4
0011 Thrust ring
0012 Bearings for main shaft 2
0013 Bush
0014 Nut

55
Spare parts
0101 0102 0103 0104 0105 0106 0107 0108 0109 0110 0111 0112

0116 0115 0114 0112 0113

Qty
No. Designation Remarks
(piece/set)
Adapter of connecting
0101
lever (1)
0102 Pin
0103 Nut
0104 Connecting lever
0105 Nut
Adapter of connecting
0106
lever (2)
0107 Twin-rocking lever
Middle bearings with
0108
pedestal
0109 Coupling
Two-way valve for
0110 Wuxi Hengli
cylinder
0111 Cylinder Wuxi Hengli
0112 Limit switch
0113 Pin of cylinder tail
0114 Rocking arm
0115 Bearings with pedestal
0116 Cover of observation door
No. Designation Remarks

56
Spare parts
0200

0201

0202

0203

0204

0205

0206

0207

0208

0209

Qty
No. Designation Remarks
(piece/set)
0200 Take-up mechanism 1
0201 Nut 2
0202 Round head washer 1
0203 Round head seat 1
0204 Bolt 1
0205 Arc frame 1
0206 Take-up sprocket 1
0207 Distance sleeve 2
0208 Shaft 1
0209 Bearing 2

57
Spare parts

0302 0301
Qty
No. Designation Remarks
(piece/set)
0301 Rotor (1) 1 View from end of chain pulley
0302 Rotor (2) 1 View from end of chain pulley

58
Spare parts

0401 0402 0403 0404 / 0405

Qty
No. Designation Remarks
(piece/set)
0401 Flange 2
0402 Rubber blanket 1
0403 Connecting pipe
0404 Nozzle

0501 05020503 0504 0505 0506

Qty
No. Designation Remarks
(piece/set)
0501 Two-way valve for Triple 2 Wuxi Hengli
members of
0502 Triple members of 1 Wuxi Hengli
0503 Silencing throttle 2 Wuxi Hengli
0504 Solenoid valve 1 Wuxi Hengli
Two-way valve for solenoid Wuxi Hengli
0505 3
valve
0506 Air pipe Wuxi Hengli

59
Spare parts

Quantity
No. Designation Remarks
(piece/set)
0601 Seal strip 4
0602 Short seal caulking strip 4
0603 Short seal backing plate 12
0604 Short seal fixed plate 4

60
Spare parts

Qty
No. Designation Remarks
(piece/set)
0701 Seal strip 4
0702 Long seal caulking strip 4
0703 Long seal fixed plate 4
0704 Long seal backing plate 8

61
Spare parts

III. Ordering form of spare parts

Ex-works
Mixer type Power
No.

No. Order No. Muyang Code Designation Quantity Remarks

Note: This form can be replicated or turned to an electronic form.

62
Appendix

Appended documents

No. Designation Unit Qty Remarks

1 Operating Instruction for Geared Motor Copy 1

2 Operation manual of the machine Copy 1

Operating instruction for cylinder (or Copy

3 1
electric push rod)

4 Quality certificate Copy 1

Covered in the
5 Ordering form for spare parts Copy 1 Operating Instruction
of the Product
Covered in the
6 Appended documents Copy 1 Operating Instruction
of the Product

63