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Prefabricated Pre-Finished Volumetric Construction (PPVC) PPVC Lifting Best Practices

The document discusses best practices for lifting prefabricated pre-finished volumetric construction (PPVC) modules. It describes Bouygues, a large construction company, and its experience with PPVC projects. Key focus areas for safe lifting include comprehensive documentation, qualified equipment and teams, and risk assessment. Specific techniques discussed include using self-balancing lifting frames, high-capacity tower cranes, and designating a trained lifting team. The goal is to safely and efficiently install the large modules with goals of zero incidents and on schedule.

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Pyae Phyo
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425 views

Prefabricated Pre-Finished Volumetric Construction (PPVC) PPVC Lifting Best Practices

The document discusses best practices for lifting prefabricated pre-finished volumetric construction (PPVC) modules. It describes Bouygues, a large construction company, and its experience with PPVC projects. Key focus areas for safe lifting include comprehensive documentation, qualified equipment and teams, and risk assessment. Specific techniques discussed include using self-balancing lifting frames, high-capacity tower cranes, and designating a trained lifting team. The goal is to safely and efficiently install the large modules with goals of zero incidents and on schedule.

Uploaded by

Pyae Phyo
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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PREFABRICATED PRE-FINISHED

VOLUMETRIC CONSTRUCTION (PPVC)

PPVC LIFTING BEST PRACTICES


INTRODUCTION

• Established in 1952
• Originally focused on Construction
• Currently present in nearly 90 TRANSPORT
countries
• Workforce >115,000 worldwide
• Bouygues is listed in Euronext’s
Eurolist (Compartment A) and
included in the CAC 40 Index Constru ctio n Telecom Media
• Currently Bouygues has 5 major
divisions and many subsidiaries

BOUYGUES BATIMENT INTERNATIONAL


International Building Division

• Incorporated in Singapore on 19 June 1992


• Registered with BCA as a General Contractor
• Certified to ISO9001, ISO14001, OHSAS18001
Management Systems
• Main business areas are Building Construction and
Associated Infrastructure, and Civil Engineering Works
• Company Representative: Mr. Julien Esch - MD
• Address: 10 Hoe Chiang Road, #23-01 Keppel Towers
Singapore 089315
CERTIFICATIONS
DSPL PPVC PROJECTS
CROWNE PLAZA HOTEL EXTENSION WOODLANDS CARE HOME
(STEEL PPVC) (HYBRID PPVC)
DSPL PPVC PROJECTS

CLEMENT CANOPY
(CONCRETE PPVC)

World’s First
High-rise Residential PPVC
PPVC

WHAT IS PPVC

PPVC means a construction method whereby free-standing volumetric modules


(complete with finishes for walls, floors and ceilings) are constructed and assembled in
an accredited fabrication facility, in accordance with any accredited fabrication method,
and then installed in a building under building works.

PRECAST FIT OUT PREFINISHED


CHARACTERISTICS OF PPVC SYSTEM
6 SIDED RC PPVC MODULE

RC Walls
– Comprises 90mm
thick walls located
on two long sides of This PPVC system
modules developed by
Dragages
Floor slab Singapore is
–Comprises 130mm
thick RC floor slabs
particularly
spanning across the suited for
shorter span of building projects
modules on beams. as it provides
robustness on the
Balcony and AC structure and
Ledge enhanced
- Balcony/AC slab durability.
will be cantilever

Ceiling
– RC ceiling flat slab
of 70mm thick is
provided
CONCRETE PPVC

CLEMENT CANOPY
PPVC LIFTING BEST PRACTICES
PPVC LIFTING BEST PRACTICES

REQUIREMENTS

• 1866 modules
• Modules weigh between 18
tons and 32 tons
• 2 towers & 40 storeys high
PPVC LIFTING BEST PRACTICES
KEY FOCUS AREAS

• Documentation
(MS, Lifting Plan, RA)
• Plant & Equipment
• Competent Team
PPVC LIFTING BEST PRACTICES
RISK ASSESSMENT

• PPVC Mobilisation and Installation


• Loading and Unloading of PPVC
PPVC LIFTING BEST PRACTICES
METHOD STATEMENT

• PPVC Mobilization and Installation

• MS for Erection and Assembly of PPVC Carcass


PPVC LIFTING BEST PRACTICES
LIFTING PLAN

• To ensure safe
lifting of PPVC
Modules
• Prepare and curb
risks associated
with lifting
• To ensure lifting
procedures are
informed to
relevant persons
PPVC LIFTING BEST PRACTICES
FIT OUT FACTORY

Gantry Crane

• 2 nos 30 ton
• 2 nos 20 ton (synchronized)

• Production Capacity
➢ 12 days per module
PPVC LIFTING BEST PRACTICES

PPVC STORAGE ON SITE

PPVC is stored
such that Crane
Operators can
fully see the load
without
obstruction while
lifting
PPVC LIFTING BEST PRACTICES
HIGH-CAPACITY TOWER CRANES
(LIEBHERR)

• Brought in from Germany


specifically for the Canopy
Project
• SWL: 40 ton
• First time to use these types
of cranes for residential
projects due to PPVC
technology
• MOM type-approved
crane
• More expensive but is safer
to use especially for lifting
at higher heights
PPVC LIFTING BEST PRACTICES
HIGH-CAPACITY TOWER CRANES
(LIEBHERR)

• Easier to erect and


dismantle due to
monoblock design
• Lighter weight
compared to other
cranes of the same
capacity
• Hammer-head type
which is the fastest
type of tower crane
• Higher end crane
due to newer
technical equipment
PPVC LIFTING BEST PRACTICES

HIGH-CAPACITY TOWER CRANES


(LIEBHERR)

• Micro-move function for precise


positioning and speed ideal for
PPVC Installation
• Electronic Monitoring System
(EMS) allows to precisely delimit
the working area
PPVC LIFTING BEST PRACTICES

HIGH-CAPACITY TOWER CRANES


(LIEBHERR)

• Data logger function


PPVC LIFTING BEST PRACTICES

SELF-BALANCING LIFTING FRAME

A special lifting
frame was
designed, approved
and fabricated
specifically to
ensure safety during
the lifting and
installation of the
heavy modules
PPVC LIFTING BEST PRACTICES
SELF-BALANCING LIFTING FRAME

• Each wire rope SWL is 5T


• Each pulley SWL 8T
PPVC LIFTING
PPVC LIFTING BEST PRACTICES
BEST PRACTICES

SELF-BALANCING LIFTING FRAME

• Daily Inspection by Lifting Supervisor


• Monthly Inspection by Method Manager
• Magnetic Particle Inspection – 6 months
• Steel Wires are replaced by each 7 floor
lifting of module installation.
PPVC LIFTING BEST PRACTICES
ADVANTAGES OF SELF-BALANCING LIFTING FRAME

Balanced Lift – Evenly spread load enables a balanced lifting.

Less manpower – Maximum of 2 riggers are enough to secure all the 12


lifting hooks. (In conventional method tedious rigging work involved to balance
the load evenly by using additional chain blocks in all the hooking points).

Time saved – Easy to hook and faster. Ready to use.

Productivity- Improvement in the productivity and more modules are lifted.

Quality – High quality assured without any damage.

Compact storage - Does not occupy much space when not in use. Can be
stored over an existing module.

Recycle and reuse - Can be detached and transferred to other similar


projects.

Zero Incidents - Ensures a complete safety during a lifting process.


PPVC LIFTING BEST PRACTICES
DESIGNATED LIFTING TEAM
PPVC LIFTING BEST PRACTICES

ACHIEVEMENT

• Zero Lifting Incidents


• Zero Breakdown
• Schedule Faster
• More Safe Working Condition
• Employees Morale increased
• Zero Material Damages
PPVC LIFTING BEST PRACTICES

PPVC LIFTING VIDEO


OUR SAFETY PLEDGE
THANK YOU

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