UPS SYSTEM TEST

GALAXY 5000
SITE ACCEPTANCE TEST
PROCEDURE

Your reference:
PO: XXXX Customer project name : Project Name Here

Maint Software Version:

Issued by : Our reference :
xx.xx
M. Coates 196879/13391
All technical information contained in this document is the exclusive property of MGE UPS Systems and may neither be used nor disclosed without its prior written consent.

Schneider Electric Critical Power and Cooling Services

Unit 59 Dunlop Commercial Park
4 Balloo Drive,
Bangor, Co. Down, N. Ireland BT19 7QY
Tel. +44 (0) 2891 470 470
Fax +44 (0) 2891 460 487 Schneider Electric Critical Power and Cooling Services is an equal opportunity employer which values
[email protected] workforce diversity. The Schneider Electric CPCS quality and environmental system is ISO 9001 and ISO
14001 certified. SARL au capital de 7 622 Euros. – RCS Nanterre B 418 531 075 – SIRET 418 531 075
www.apc.com 00020– CODE APE 516 J. 998-1156
UPS System – Galaxy 5000 100kVA Configured as N+1
UPS System Ref:

METHOD STATEMENT OF SITE ACCEPTANCE TEST

1.0 BALANCE TEST AT 100% LOAD

2.0 SYSTEM TRANSFER / RE-TRANSFER TEST

3.0 LOSS AND RETURN OF NORMAL AC POWER TEST

4.0 SYSTEM (AUTO) RE-START

Schneider Electric Critical Power and Cooling Services

Unit 59 Dunlop Commercial Park
4 Balloo Drive,
Bangor, Co. Down, N. Ireland BT19 7QY
Tel. +44 (0) 2891 470 470
Fax +44 (0) 2891 460 487 Schneider Electric Critical Power and Cooling Services is an equal opportunity employer which values workforce
diversity. The Schneider Electric CPCS quality and environmental system is ISO 9001 and ISO 14001 certified. SARL
[email protected] au capital de 7 622 Euros. – RCS Nanterre B 418 531 075 – SIRET 418 531 075 00020– CODE APE 516 J.
www.apc.com 998-1156
UPS System – Galaxy 5000 100kVA Configured as N+1
UPS System Ref:

SYSTEM DESCRIPTION

The MGE Galaxy 5000 is an on line (double conversion) solid state uninterruptible power supply (UPS)
system, rated at 100 kVA.

This project consists of 1 x 100kVA Galaxy 5000 unit configured as an N system.

Each UPS is supplied with a battery to supply a load of 100 kVA @ 0.8pf for 30mins.

UPS No.1 - 1PDK32003

This series of tests results are for the UPS Module connected as an N system.

IMPORTANT

− All the measurements and records will be achieved as stated in the procedure attached
hereafter.

− All measurements and records will be consigned in a test report.

− The load will be of resistive type via a loadbank.

Schneider Electric Critical Power and Cooling Services

Unit 59 Dunlop Commercial Park
4 Balloo Drive,
Bangor, Co. Down, N. Ireland BT19 7QY
Tel. +44 (0) 2891 470 470
Fax +44 (0) 2891 460 487 Schneider Electric Critical Power and Cooling Services is an equal opportunity employer which values workforce
diversity. The Schneider Electric CPCS quality and environmental system is ISO 9001 and ISO 14001 certified. SARL
[email protected] au capital de 7 622 Euros. – RCS Nanterre B 418 531 075 – SIRET 418 531 075 00020– CODE APE 516 J.
www.apc.com 998-1156
UPS Type – 3 x Galaxy 5000 100kVA Configured as N+1
UPS System Ref: Southern OPS Building

SIGNATURE IDENTIFICATION LOG

Procedure 1. All personnel attending this SAT must be identified including vendor personnel.
2. Print name, department / organisation
3. Record signature, initials and date.
4. SAT Lead responsible to ensure that as a minimum all personnel, who have
recorded information during the SAT, have recorded their name on the Signature
Identification Log.

Schneider Electric Critical Power and Cooling Services is an equal opportunity employer which values workforce
diversity. The Schneider Electric CPCS quality and environmental system is ISO 9001 and ISO 14001 certified. SARL
au capital de 7 622 Euros. – RCS Nanterre B 418 531 075 – SIRET 418 531 075 00020– CODE APE 516 J.
998-1156
UPS System – 3 x Galaxy 5000 100kVA Configured as N+1
UPS System Ref: Southern OPS Building

1.0 BALANCE TEST AT 100% LOAD

Objective: Demonstrate the operation of the UPS system voltage regulation on a balanced load

Procedure: A test is carried out with all three phases loaded at 100% of system load i.e. 160kW

The following are measured at a common output point within the installation:

• UPS Output Voltages phase to phase, and the three phase and neutral currents

Acceptance Criteria: Results within unit specification

Results: All OK

Comments:

______________
Comments Checked By: Date:
( Yes / No )

Schneider Electric Critical Power and Cooling Services

Unit 59 Dunlop Commercial Park
4 Balloo Drive,
Bangor, Co. Down, N. Ireland BT19 7QY
Tel. +44 (0) 2891 470 470
Fax +44 (0) 2891 460 487 Schneider Electric Critical Power and Cooling Services is an equal opportunity employer which values workforce
diversity. The Schneider Electric CPCS quality and environmental system is ISO 9001 and ISO 14001 certified. SARL
[email protected] au capital de 7 622 Euros. – RCS Nanterre B 418 531 075 – SIRET 418 531 075 00020– CODE APE 516 J.
www.apc.com 998-1156
UPS System – 3 x Galaxy 5000 100kVA Configured as N+1
UPS System Ref: Southern OPS Building

Schneider Electric Critical Power and Cooling Services

Unit 59 Dunlop Commercial Park
4 Balloo Drive,
Bangor, Co. Down, N. Ireland BT19 7QY
Tel. +44 (0) 2891 470 470
Fax +44 (0) 2891 460 487 Schneider Electric Critical Power and Cooling Services is an equal opportunity employer which values workforce
diversity. The Schneider Electric CPCS quality and environmental system is ISO 9001 and ISO 14001 certified. SARL
[email protected] au capital de 7 622 Euros. – RCS Nanterre B 418 531 075 – SIRET 418 531 075 00020– CODE APE 516 J.
www.apc.com 998-1156
UPS System – 3 x Galaxy 5000 100kVA Configured as N+1
UPS System Ref: Southern OPS Building

Schneider Electric Critical Power and Cooling Services

Unit 59 Dunlop Commercial Park
4 Balloo Drive,
Bangor, Co. Down, N. Ireland BT19 7QY
Tel. +44 (0) 2891 470 470
Fax +44 (0) 2891 460 487 Schneider Electric Critical Power and Cooling Services is an equal opportunity employer which values workforce
diversity. The Schneider Electric CPCS quality and environmental system is ISO 9001 and ISO 14001 certified. SARL
[email protected] au capital de 7 622 Euros. – RCS Nanterre B 418 531 075 – SIRET 418 531 075 00020– CODE APE 516 J.
www.apc.com 998-1156
UPS System – 3 x Galaxy 5000 100kVA Configured as N+1
UPS System Ref: Southern OPS Building

3.0 SYSTEM TRANSFER / RE-TRANSFER TEST

Objective: To demonstrate that the UPS system can be commanded to a transferred state by shutting
down UPS units in turn and then reversing the procedure to bring the UPS units back on-line.

Procedure: The operator will shut down UPS units in turn demonstrating the transfer process and the
N+1 operation of the system.

Acceptance Criteria: Information correctly represented on client’s BMS System / UPS’s displays

Results: All OK

Comments:

______________
Comments Checked By: Date:
( Yes / No )

Schneider Electric Critical Power and Cooling Services

Unit 59 Dunlop Commercial Park
4 Balloo Drive,
Bangor, Co. Down, N. Ireland BT19 7QY
Tel. +44 (0) 2891 470 470
Fax +44 (0) 2891 460 487 Schneider Electric Critical Power and Cooling Services is an equal opportunity employer which values workforce
diversity. The Schneider Electric CPCS quality and environmental system is ISO 9001 and ISO 14001 certified. SARL
[email protected] au capital de 7 622 Euros. – RCS Nanterre B 418 531 075 – SIRET 418 531 075 00020– CODE APE 516 J.
www.apc.com 998-1156
UPS System – 3 x Galaxy 5000 100kVA Configured as N+1
UPS System Ref: Southern OPS Building

The following results show the transfer of the 100% system load from Inverters to Mains 2(Static-
Switches) and back to Inverters with voltage stabilization for the load.

Load Voltage during Load Transfer Test

Load Current during Load Transfer Test

Schneider Electric Critical Power and Cooling Services

Unit 59 Dunlop Commercial Park
4 Balloo Drive,
Bangor, Co. Down, N. Ireland BT19 7QY
Tel. +44 (0) 2891 470 470
Fax +44 (0) 2891 460 487 Schneider Electric Critical Power and Cooling Services is an equal opportunity employer which values workforce
diversity. The Schneider Electric CPCS quality and environmental system is ISO 9001 and ISO 14001 certified. SARL
[email protected] au capital de 7 622 Euros. – RCS Nanterre B 418 531 075 – SIRET 418 531 075 00020– CODE APE 516 J.
www.apc.com 998-1156
UPS System – 3 x Galaxy 5000 100kVA Configured as N+1
UPS System Ref: Southern OPS Building

3.0 LOSS AND RETURN OF NORMAL AC POWER TEST

Objective: Demonstrate the correct operation of the UPS in case of loss and return Of AC mains i.e.
UPS switches to battery in case of loss of mains and back to normal operation upon return of mains.

Procedure: The UPS module runs normally with load. The input switches Q1 or the Mains 1 supplies to
each UPS are switched OFF to represent a mains failure. The load voltage, load current on phases L1,
L2 + L3 at the output of the UPS system are recorded. A loadbank will be connected to simulate full
system load: 200Kva @ 0.8pf.
The system will then run on battery for 30 minutes and the end voltage recorded. The system will then
be re-charged for 3 hours and the system will then be run on battery for 24 minutes and the end voltage
recorded.

Acceptance Criteria: UPS system performs correctly

Results: All OK

Comments:

______________
Comments Checked By: Date:
( Yes / No )

Schneider Electric Critical Power and Cooling Services

Unit 59 Dunlop Commercial Park
4 Balloo Drive,
Bangor, Co. Down, N. Ireland BT19 7QY
Tel. +44 (0) 2891 470 470
Fax +44 (0) 2891 460 487 Schneider Electric Critical Power and Cooling Services is an equal opportunity employer which values workforce
diversity. The Schneider Electric CPCS quality and environmental system is ISO 9001 and ISO 14001 certified. SARL
[email protected] au capital de 7 622 Euros. – RCS Nanterre B 418 531 075 – SIRET 418 531 075 00020– CODE APE 516 J.
www.apc.com 998-1156
UPS System – 3 x Galaxy 5000 100kVA Configured as N+1
UPS System Ref: Southern OPS Building

30 minute battery discharge at 160kW

Schneider Electric Critical Power and Cooling Services

Unit 59 Dunlop Commercial Park
4 Balloo Drive,
Bangor, Co. Down, N. Ireland BT19 7QY
Tel. +44 (0) 2891 470 470
Fax +44 (0) 2891 460 487 Schneider Electric Critical Power and Cooling Services is an equal opportunity employer which values workforce
diversity. The Schneider Electric CPCS quality and environmental system is ISO 9001 and ISO 14001 certified. SARL
[email protected] au capital de 7 622 Euros. – RCS Nanterre B 418 531 075 – SIRET 418 531 075 00020– CODE APE 516 J.
www.apc.com 998-1156
UPS System – 3 x Galaxy 5000 100kVA Configured as N+1
UPS System Ref: Southern OPS Building

Schneider Electric Critical Power and Cooling Services

Unit 59 Dunlop Commercial Park
4 Balloo Drive,
Bangor, Co. Down, N. Ireland BT19 7QY
Tel. +44 (0) 2891 470 470
Fax +44 (0) 2891 460 487 Schneider Electric Critical Power and Cooling Services is an equal opportunity employer which values workforce
diversity. The Schneider Electric CPCS quality and environmental system is ISO 9001 and ISO 14001 certified. SARL
[email protected] au capital de 7 622 Euros. – RCS Nanterre B 418 531 075 – SIRET 418 531 075 00020– CODE APE 516 J.
www.apc.com 998-1156
UPS System – 3 x Galaxy 5000 100kVA Configured as N+1
UPS System Ref: Southern OPS Building

System re-charged for 3 hours and run on battery for 24 minutes

Schneider Electric Critical Power and Cooling Services

Unit 59 Dunlop Commercial Park
4 Balloo Drive,
Bangor, Co. Down, N. Ireland BT19 7QY
Tel. +44 (0) 2891 470 470
Fax +44 (0) 2891 460 487 Schneider Electric Critical Power and Cooling Services is an equal opportunity employer which values workforce
diversity. The Schneider Electric CPCS quality and environmental system is ISO 9001 and ISO 14001 certified. SARL
[email protected] au capital de 7 622 Euros. – RCS Nanterre B 418 531 075 – SIRET 418 531 075 00020– CODE APE 516 J.
www.apc.com 998-1156
UPS System – 3 x Galaxy 5000 100kVA Configured as N+1
UPS System Ref: Southern OPS Building

Schneider Electric Critical Power and Cooling Services

Unit 59 Dunlop Commercial Park
4 Balloo Drive,
Bangor, Co. Down, N. Ireland BT19 7QY
Tel. +44 (0) 2891 470 470
Fax +44 (0) 2891 460 487 Schneider Electric Critical Power and Cooling Services is an equal opportunity employer which values workforce
diversity. The Schneider Electric CPCS quality and environmental system is ISO 9001 and ISO 14001 certified. SARL
[email protected] au capital de 7 622 Euros. – RCS Nanterre B 418 531 075 – SIRET 418 531 075 00020– CODE APE 516 J.
www.apc.com 998-1156
UPS System – 3 x Galaxy 5000 100kVA Configured as N+1
UPS System Ref: Southern OPS Building

4.0 SYSTEM (AUTO) RE-START

Objective: To demonstrate that the UPS system can re-start on the return of AC mains power.
Operation procedures should include all necessary safety steps which will require operator management
of the process.

Procedure: At the end of battery test 2, allow the system to shut down on low DC voltage. Then restore
AC mains and allow the system to re-charge to minimum level and then return to on-line operation with
appropriate operator intervention.

Acceptance Criteria: System re-starts. Information correctly represented on client’s BMS System.

Results: All OK

Comments: After two hours the BCB will trip to prevent deep discharge. This will need to be closed if

necessary.

______________
Comments Checked By: Date:
( Yes / No )

Schneider Electric Critical Power and Cooling Services

Unit 59 Dunlop Commercial Park
4 Balloo Drive,
Bangor, Co. Down, N. Ireland BT19 7QY
Tel. +44 (0) 2891 470 470
Fax +44 (0) 2891 460 487 Schneider Electric Critical Power and Cooling Services is an equal opportunity employer which values workforce
diversity. The Schneider Electric CPCS quality and environmental system is ISO 9001 and ISO 14001 certified. SARL
[email protected] au capital de 7 622 Euros. – RCS Nanterre B 418 531 075 – SIRET 418 531 075 00020– CODE APE 516 J.
www.apc.com 998-1156