Electropneumatic positioners

SIPART PS2
SIPART PS2, PS2 PA, PS2 FF,
PS2 EEx d, PS2 EEx d PA and PS2 EEx d FF

■ Overview ■ Benefits
SIPART PS2 positioners are characterized by significant advan-
tages:
• Simple installation and automatic commissioning (self-adjust-
ment of zero and span)
• Simple operation with
- Local operation and configuration of the device using three
input keys and a user-friendly two-line LCD
- Programming through SIMATIC PDM;
very high-quality control thanks to an online adaptation pro-
cedure
• Negligible air consumption in stationary operation
• "Tight shut-off" function (ensures maximum positioning pres-
sure on the valve seat)
• Numerous functions can be activated by simple configuring
(e.g. characteristics and limits)
• Extensive diagnosis functions for valve and actuator
• Only one device version for linear and part-turn actuators
SIPART PS2 electropneumatic positioner • Few moving parts, hence Insensitive to vibrations
• External non-contacting position sensor as option for extreme
ambient conditions

■ Application
The SIPART PS2 positioner is used, for example, in the following
branches:
• Chemical industry
• Power stations
6
• Paper and glass
• Food and pharmaceuticals
• Offshore plants
The SIPART PS2 positioner is available:
• For single-action actuators: in plastic, stainless steel or alu-
minium casings
• For double-action actuators: in plastic casings and stainless
SIPART PS2 EEx d electropneumatic positioner in flameproof casing
steel casings
• For non-hazardous applications
• For hazardous applications in the designs
- as intrinsically-safe device (EEx ia/ib) or
- in flameproof casing (EEx d) or
- in Ex n design (non sparking)
and in the versions:
• With 0/4 ... 20 mA control communication through HART sig-
nal (as option)
• With PROFIBUS PA communications interface (EEx ia)
• With Foundation Fieldbus (FF) communications interface.
Explosion-proof versions
The basic version of the device is available in an intrinsically-
safe design with degree of protection EEx ia/ib or in a non-intrin-
sically-safe design for zone 2 (see Technical data for intrinsi-
cally-safe versions).
A non-intrinsically-safe application is permissible in zone 1 for
SIPART PS2 or SIPART PS2 in stainless steel casing
the SIPART PS2 EEx d flameproof version (see Technical data).
It is then permissible to use all option modules (except external
The SIPART PS2 electropneumatic positioner is used to control actuator travel detection systems and NCS).
the final control element of pneumatic linear or part-turn actua-
tors. The electropneumatic positioner moves the actuator to a Stainless steel casing for extreme ambient conditions
valve position corresponding to the setpoint. Additional function The SIPART PS2 is available in a stainless steel casing for use in
inputs can be used to block the valve or to set a safety position. particularly aggressive environments (e.g. offshore operation,
A binary input is present as standard in the basic device for this chlorine plants etc.). The device functions are the same as with
purpose. the basic device.

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 Electropneumatic positioners
SIPART PS2
SIPART PS2, PS2 PA, PS2 FF,
PS2 EEx d, PS2 EEx d PA and PS2 EEx d FF

■ Design The use of linear potentiometers is recommendable for very

small actuators with a short valve travel since, on the one hand,
The SIPART PS2 positioner is a digital field device with a highly- the space required by the linear potentiometer is very small and,
integrated microcontroller. on the other, the transmission characteristic is optimum for a
small travel.
The positioner consists of the following components:
• Casing and cover
• PCB with corresponding electronics with or without communi-
cation through HART
or with electronics for communication in accordance with
- PROFIBUS PA specification, IEC 61158-2; bus-supplied
device, or
- Foundation Fieldbus (FF) specification, IEC 61158-2,
bus-supplied device
• Actuator travel detection system
• Terminal housing with screw terminals
• Pneumatic valve manifold with piezoelectric valve precontrol.
The valve manifold is located in the housing, the pneumatic con-
nections for the inlet air and the positioning pressure on the right-
hand side. A pressure gauge block and/or a safety solenoid
valve can be connected there as options. The circuit board con-
tainer in the casing provides slots for separately ordered boards
with the following functions:
Separate connection of actuator travel detection system and controller
I y module unit
• Position feedback as a two-wire signal 4 to 20 mA. Non-contacting position sensor (NCS)
Alarm module (3 outputs, 1 input)
• Signaling of two limits of the travel or angle by binary signals.
6 The two limits can be set independently as maximum or mini-
mum values.
• Output of an alarm if the setpoint position of the final control
element is not reached in automatic mode or if a device fault
occurs.
• Second binary input for alarm signals of for triggering safety
reactions or for blocking/signaling function or safety position.
All signals in the ly and alarm modules as well as the SIA module Non-contacting position sensor (NCS) for part-turn actuators (left) and for
are electrically isolated from one another and from the basic unit. linear actuators (right)
The outputs indicate self-signaling faults. The actuator travel detection unit can also consist of a non-con-
Limit signaling through slot-type initiators (SIA module) tacting position sensor instead of a potentiometer. All coupling
elements are omitted such as coupling wheel and driver pin with
Two limits can be signaled redundantly as NAMUR signals part-turn actuators or lever and pick-up bracket with linear actu-
(DIN19234) by slot-type initiators using an easy-to-fit module. ators.
The module additionally contains an alarm output (see Alarm
module). This results in:
• Even greater resistance to vibration and shock
Stainless steel casing for extreme ambient conditions
• No wear of sensor
The SIPART PS2 is available in a stainless steel casing for use in
• Problem-free mounting on very small actuators
particularly aggressive environments (e.g. offshore operation,
chlorine plants etc.). The device functions are the same as with • Negligible hysteresis with very small travels.
the basic device. The sensor does not require an additional power supply, i.e.
Separate mounting of actuator travel detection system and SIPART PS2 can be operated in a 2-wire system. The NCS (Non
controller unit Contacting Position Sensor) consists of a potted sensor housing
which must be mounted permanently and a magnet which is
The actuator travel detection system and controller unit can be mounted on the spindle or lever shaft of linear actuators or on the
connected separately for all casing versions of the SIPART PS2 shaft butt of part-turn actuators.
(except flame-proof design). Measurement of the travel or angle
is carried out directly on the actuator. The controller unit can then The installation of a special EMC filter module in the positioner
be fitted a certain distance away, e.g. on a mounting pipe or sim- (controller unit) is necessary in order to provide and guarantee a
ilar, and is connected to the travel detection system by an elec- connection level with EMC according to EN61326/A1 and
tric cable and to the actuator by one or two pneumatic lines. NAMUR NE21 when using external sensors (see Ordering data
Such a split design is frequently advantageous if the ambient for "EMC filter module").
conditions at the fitting exceed the specified values for the posi-
tioner.
The following can be used for measuring the travel or angle:
• NCS sensor
• External position detection system C73451-A430-D87
• A commercially available potentiometer (10 kΩ resistance)

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 Electropneumatic positioners
SIPART PS2
SIPART PS2, PS2 PA, PS2 FF,
PS2 EEx d, PS2 EEx d PA and PS2 EEx d FF

■ Function Automatic commissioning

With a simple configuration menu the SIPART PS2 can be quickly
The SIPART PS2 electropneumatic positioner works in a com- adapted to the fitting and adjusted by means of an automatic
pletely different way to normal positioners. startup function.
Mode of operation During initialization, the microcontroller determines the zero
Comparison of the setpoint and the actual value takes place point, full-scale value, the direction of action and the positioning
electronically in a microcontroller. If the microcontroller detects a speed of the actuator. From this data it establishes the minimum
deviation, it uses a 5-way switch procedure to control the piezo- pulse time and the dead zone, thus optimizing the control.
electric valves, which in turn regulate the flow of air into the ac- Low air consumption
tuating chambers.
A hallmark of the SIPART PS2 is its own extremely low consump-
The microprocessor then outputs an electric control command to tion of air. Normal air losses on conventional positioners are very
the piezoelectric valve in accordance with the magnitude and di- costly. Thanks to the use of modern piezoelectric technology, the
rection of the deviation (deviation between setpoint w and con- SIPART PS2 consumes air only when it is needed, which means
trol output x). The piezoelectric valve converts the command into that it pays for itself within a very short time
a pneumatic positional increment.
Extensive diagnosis functions
The positioner outputs a continuous signal in the area where
there is a large control deviation (high-speed zone); in areas of The SIPART PS2 (6DR5...) has various monitoring functions with
moderate control deviation (slow-speed zone) it outputs a se- which changes on the actuator and valve can be detected and
quence of pulses. No positioning signals are output in the case signaled if applicable when a selectable limit has been ex-
of a small control deviation (adaptive or variable dead zone). ceeded. This information may be important for diagnosis of the
actuator or valve. The measured values to be determined and
The SIPART PS2 positioner is fitted to the linear or part-turn ac- monitored, some of whose limits can be adjusted, include:
tuator using an appropriate mounting assembly.
• Travel integral
The linear or rotary motion of the actuator is detected by the
• Number of changes in direction
mounting assembly and transferred through a rigid connection
to a potentiometer made of a wear-resistant plastic conductive • Alarm counter
material. • Self-adjusting dead zone
The angular error of the pick-up in cases where the assembly is
mounted on a linear actuator is corrected automatically.
• Valve limit position (e.g. wear of valve seat)
• Operating hours (also according to temperature and position-
6
When connected in a 2-wire system, the SIPART PS2 draws its ing ranges) as well as min./max. temperature
power exclusively from the 4 to 20 mA setpoint signal. The elec- • Operating cycles of piezoelectric valves
tric power is connected through the 2-wire bus signal also with • Valve positioning time
PROFIBUS operation (SIPART PS2 PA). The same applies for the
Foundation Fieldbus version. • Actuator leakages

Pneumatic valve manifold with piezoelectric valve precon- Configuring

trol The following settings, for example, can be configured in config-
The piezoelectric valve can release very short control pulses. uring mode as required with the SIPART PS2 positioner:
A high positioning accuracy can then be achieved. The pilot • Input current range 0 to 20 mA or 4 to 20 mA
element is a piezoelectric bending converter which switches the • Rising or falling characteristic at the setpoint input
pneumatic main control unit. The valve manifold is characterized
by an extremely long service life. • Positioning speed limit (setpoint ramp)
• Split-range operation; adjustable start-of-scale and full-scale
Local operation values
Local operation is performed with the built-in LCD and the three • Response threshold (dead zone); self-adjusting or fixed
input keys. Switching between the operating levels Automatic,
• Direction of action; rising or falling output pressure with rising
Manual and Configuring is possible with the press of a button.
setpoint
In Manual mode the drive can move over the entire range. • Limits (start-of-scale and full-scale values) of positioning
Operation and monitoring with the range
SIMATIC PDM communications program • Limits (alarms) of the final control element position; minimum
and maximum values
The SIMATIC PDM communications software permits easy re-
mote operation and monitoring using a PC or laptop. The posi- • Automatic "tight shut-off" (with adjustable response threshold)
tioner can also be configured using this program. Parameters • The travel can be corrected in accordance with the valve char-
which provide important information for maintenance and fault acteristic.
diagnosis of the complete unit can additionally be determined • Function of binary inputs
using process data and comparison data.
• Function of alarm output etc.
The SIMATIC PDM program is available for communication
through the HART interface and also for the PROFIBUS PA cou- Configuring the SIPART PS2 variants is identical in the main
pling. points.
When operating the SIPART PS2 through the HART interface,
the connection is made directly to the 2-wire cable to the
SIPART PS2 positioner through a HART modem that can be con-
nected to the PC COM interface. The signals needed for com-
munication in conformity with the HART protocol are superim-
posed on the current signal in accordance with the Frequency
Shift Keying (FSK) method.

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 Electropneumatic positioners
SIPART PS2
SIPART PS2, PS2 PA, PS2 FF,
PS2 EEx d, PS2 EEx d PA and PS2 EEx d FF

1
HART
2 3
Inlet air
BE1 _ y
3V
pZ
_ + y
+
I W+
Exhaust
+24 V
+5 V p1
p1
W A
D p2
Micro-
I W- controller
p2
A
y D
0 +U
Exhaust
+ _

W
4
x x
0 U
U
I
6
5
BE2 A1 A2

6 I I
8 9

7 p2

A1 A2 p1 p1

Travel
Travel

1 Motherboard with microcontroller and input circuit 7 SIA module (slot initiator alarm module)
2 Control panel with LCD and pushbuttons 8 Spring loaded pneumatic actuator (single-action)
3 Piezoelectric valve unit, always present 9 Springless pneumatic actuator (double-action)
4 Valve unit, present as accessory in double-action positioner Note:
5 Iy module for SIPART PS2 controller Alarm module (6) and SIA module (7) can only be inserted
6 Alarm module for 3 alarm outputs and one binay input
as alternatives.

SIPART PS2, electropneumatic positioner, function diagram

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 Electropneumatic positioners
SIPART PS2
SIPART PS2, PS2 PA, PS2 FF,
PS2 EEx d, PS2 EEx d PA and PS2 EEx d FF

■ Technical specifications Vibration resistance

• Harmonic oscillations 3.5 mm (0.14 inch), 2 ... 27 Hz
SIPART PS2 (all versions) (sine-wave) according to 3 cycles/axis
General data DIN EN 60062-2-6/05.96
98.1 m/s² (321.84 ft/s²),
Travel range (linear actuators) 3 ... 130 mm (0.12 ... 5.12 inch) 27 ... 300 Hz, 3 cycles/axis
(angle of feedback shaft 16 ... 90°) • Bumping (half-sine) 150 m/s² (492 ft/s²), 6 ms,
Angle of rotation (part-turn actua- 30 ... 100° to DIN EN 60068-2-29/03.95 1000 shocks/axis
tors) • Noise (digitally controlled) 10 ... 200 Hz; 1 (m/s²)²/Hz
Installation to DIN EN 60068-2-64/08.95 (3.28 (ft/s²)²/Hz)

• On linear actuators Using attachment set 200 ... 500 Hz; 0.3 (m/s²)²/Hz
6DR4004-8V and where neces- (0.98 (ft/s²)²/Hz)
sary with an additional lever arm 4 hours/axis
6DR4004-8L on actuators
according to IEC 534-6 (NAMUR) • Recommended continuous duty ≤ 30 m/s² (≤ 98.4 ft/s²) without res-
with ribs, bars or flat face range of the complete fitting onance sharpness

• On part-turn actuators Using attachment set Weight, basic device

6DR4004-8D on actuators with • Plastic casing Approx. 0.9 kg (0.90 kg)
mounting plane according to • Metal casing, aluminium Approx. 1.3 kg (1.30 kg)
VDI/VDE 3845 and DIN 3337: • Metal casing, stainless steel Approx. 3.9 kg (3.90 kg)
The required mounting console • Metal casing EEx d version Approx. 5.2 kg (11.46 lb)
has to be provided on the actua-
tor side; shaft with groove and Dimensions See Dimension drawing
female thread M6 Climate class to DIN EN 60721-3-4 To IEC 721
Controller • Storage 1) 1K5, but -40 ... +80 °C
• Five-point switch Self-adjusting (1K5, but -40 ... +176 °F)

• Dead zone • Transport 1) 2K4, but -40 ... +80 °C

(2K4, but -40 ... +176 °F)
- dEbA = Auto Self-adjusting or can be set as
fixed value • Operation 2) 4K3, but -30 ... +80 °C
- dEbA = 0.1 ... 10% Self-adjusting or can be set as (4K3, but -22 ... +176 °F)

A/D converter
fixed value Certificate and approvals 6
Classification according to pressure For gases of fluid group 1, com-
• Scan time 10 ms equipment plies with requirements of
• Resolution ≤ 0.05% directive (DRGL 97/23/EC) article 3, paragraph 3 (sound
• Transmission error ≤ 0.2% engineering practice SEP)
• Temperature effect ≤ 0.1%/10 K (≤ 0.1%/18 °F) Pneumatic data
Cycle time Power supply (inlet air)
• 20 mA/HART device 20 ms
• PA device 60 ms • Pressure 1.4 ... 7 bar (20.3 ... 101.5 psi):
Sufficiently greater than max.
• FF device 60 ms (min. loop time) drive pressure (actuating pres-
Binary input BE1 (terminals 9/10; Suitable only for floating contact; sure)
electrically connected to the basic max. contact load < 5 mA with Air quality to ISO 8573-1
device) 3V
• Solid particle size and density Class 2
Degree of protection IP65 to EN 60 529/NEMA 4x
• Pressure dew point Class 2 (min. 20 K (36 °F) below
Mounting position Any; pneumatic connections and ambient temperature)
exhaust opening not facing up in
wet environment • Oil content Class 2
CE marking Conformity as regards EMC Unthrottled flow
Directive 89/336 EC in accor- • Inlet air valve 3)
dance with the following stan-
dards - 2 bar (29 psi) 4.1 Nm³/h (18.1 USgpm)
- 4 bar (58 psi) 7.1 Nm³/h (31.3 USgpm)
EMC requirements EN 61326/A1 Appendix A.1 and - 6 bar (87 psi) 9.8 Nm³/h (43.1 USgpm)
NAMUR NE21 August 98
• Outlet air valve 3)
Material - 2 bar (29 psi) 8.2 Nm³/h (36.1 USgpm)
• Housing - 4 bar (58 psi) 13.7 Nm³/h (60.3 USgpm)
- 6DR5..0-... (plastic) Glass-fiber-reinforced Macrolon - 6 bar (87 psi) 19.2 Nm³/h (84.5 USgpm)
- 6DR5..1-... (metal) GK AISi12 Valve leakage < 6⋅10-4 Nm³/h (0.0026 USgpm)
- 6DR5..2-... (stainless steel) Austenitic stainless steel mat. Throttle ratio Adjustable up to ∞ : 1
No. 1.4581
- 6DR5..5-... (metal, pressure- GK AISi12 Power consumption in the con- < 3.6⋅10-2 Nm³/h (0.158 USgpm)
proof) trolled state
• Pressure gauge block Aluminium AIMgSi, coated Types of actuators
• In plastic casing Single-action and double-action
• In aluminium casing Single-action
• In flameproof casing Single-action and double-action
• In stainless steel casing Single-action and double-action
1) During commissioning at ≤ 0 °C (≤ 32 °F) make sure that the valves are
flushed long enough with the dry medium.
2) At ≤ -10 °C the display refresh rate of the LCD is limited. Only T4 is per-
missible when using Iy module.
3) With EEx d version (6DR5..5-...) the values are reduced by approx. 20%

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 Electropneumatic positioners
SIPART PS2
SIPART PS2

■ Technical specifications
SIPART PS2 Basic device Basic device Basic device Basic device
without Ex protection with EEx-d protection with EEx ia/ib protection with EEx n protection
(flameproof casing)
Explosion protection to Without EEx d EEx ia/ib EEx n
EN 50014, EN 50020 and EN 50021 II 2 G EEx d II C T6 II 2 G EEx ia/ib II C T6 II 3 G EEx nA L [L] II C T6
Mounting location Zone 1 Zone 1 Zone 2
Permissible ambient temperature for -30 ... +80 °C T4: -30 ... +80 °C (-22 ... +176 °F)
operation (-22 ... +176 °F)
T5: -30 ... +65 °C (-22 ... +149 °F)
(for basic devices with EEX ia/ib and
EEx n protection the following applies: T6: -30 ... +50 °C (-22 ... +122 °F)
At ≤ -10 °C (+14 °F) the display refresh
rate of the LCD is limited. Only T4 is
permissible when using Iy module.)
Electrical data
Input
2-wire connection (terminals 6/8)
Rated signal range 4 ... 20 mA 4 ... 20 mA 4 ... 20 mA 4 ... 20 mA
Current to maintain the power supply ≥ 3.6 mA ≥ 3.6 mA ≥ 3.6 mA ≥ 3.6 mA
Required load voltage
UB (corresponds to Ω at 20 mA)
• Without HART (6DR50..)
- Typical ≤ 6.36 V (corresponds to ≤ 6.36 V (corresponds to ≤ 7.8 V (corresponds to ≤ 7.8 V (corresponds to
318 Ω) 318 Ω) 390 Ω) 390 Ω)
- Max. ≤ 6.48 V (corresponds to ≤ 6.48 V (corresponds to ≤ 8.3 V (corresponds to ≤ 8.3 V (corresponds to
324 Ω) 324 Ω) 415 Ω) 415 Ω)
6 • Without HART (6DR53..)
- Typical ≤ 7.9 V (corresponds to – – –
395 Ω)
- Max. ≤ 8.4 V (corresponds to – – –
420 Ω)
• With HART (6DR51..)
- Typical ≤ 6.6 V (corresponds to ≤ 6.6 V (corresponds to – –
330 Ω) 330 Ω)
- Max. ≤ 6.72 V (corresponds to ≤ 6.72 V (corresponds to – –
336 Ω) 336 Ω)
• With HART (6DR52..)
- Typical – ≤ 8.4 V (corresponds to ≤ 8.4 V (corresponds to ≤ 8.4 V (corresponds to
420 Ω) 420 Ω) 420 Ω)
- Max. – ≤ 8.8 V (corresponds to ≤ 8.8 V (corresponds to ≤ 8.8 V (corresponds to
440 Ω) 440 Ω) 440 Ω)
• Static destruction limit ± 40 mA – –
Internal capacitance Ci
• Without HART – – ≤ 22 nF –
• With HART – – ≤ 7 nF –
Internal inductance Li
• Without HART – – ≤ 0.12 mH –
• With HART – – ≤ 0.24 mH –
For connection to power circuits with – – intrinsically safe Ui ≤ 30 V DC
Uo ≤ 30 V DC Ii ≤ 100 mA
Ik ≤ 100 mA
P≤1W

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 Electropneumatic positioners
SIPART PS2
SIPART PS2
SIPART PS2 Basic device Basic device Basic device Basic device
without Ex protection with EEx-d protection with EEx ia/ib protection with EEx n protection
(flameproof casing)
3-/4-wire device (terminals 2/4
and 6/8) (6DR52.. and 6DR53..)
• Power supply UH 18 ... 35 V DC 18 ... 35 V DC 18 ... 30 V DC 18 ... 30 V DC
• Current consumption IH (UH - 7.5 V)/2.4 kW [mA] (UH - 7.5 V)/2.4 kW [mA] (UH - 7.5 V)/2.4 kW [mA] (UH - 7.5 V)/2.4 kW [mA]
• Internal capacitance Ci – – ≤ 22 nF –
• Internal inductance Li – – ≤ 0.12 mH –
• For connection to power circuits with – – intrinsically safe Ui ≤ 30 V DC
Uo ≤ 30 V DC Ii ≤ 100 mA
Ik ≤ 100 mA
P≤1W
Current input IW
Rated signal range 4 ... 20 mA 4 ... 20 mA 4 ... 20 mA 4 ... 20 mA
Load voltage at 20 mA ≤ 0.2 V (corresponds to ≤ 0.2 V (corresponds to ≤ 1 V (corresponds to ≤ 1 V (corresponds to
10 Ω) 10 Ω) 50 Ω) 50 Ω)
Internal capacitance Ci – – ≤ 22 nF –
Internal inductance (Li) – – ≤ 0.12 mH –
For connection to power circuits with – – intrinsically safe Ui ≤ 30 V DC
Uo ≤ 30 V DC Ii ≤ 100 mA
Ik ≤ 100 mA
P≤1W
Electrical isolation between UH and IW between UH and IW between UH and IW between UH and IW
(2 intrinsically safe cir-
cuits)
Test voltage
Connections
840 V DC (1 s) or 700 V DC (50 Hz, 1 s)
6
• Electric Screw terminals 2.5 Screw terminals 2.5 Screw terminals 2.5 Screw terminals 2.5
AWG28-12 AWG28-12 AWG28-12 AWG28-12
Cable gland M20 or EEx d certified cable Cable gland M20 or Cable gland M20 or
½“ NPT gland M20x1.5, ½“ NPT ½“ NPT ½“ NPT
or M25x1.5
• Pneumatic Female thread G1/4 DIN 45141 or ¼“ 18 NPT
External position sensor (potentiometer or NCS; as option)
• Uo – – <5V <5V
• Io – – < 75 mA < 75 mA
• Is – – <160 mA <160 mA
• Po – – <120 mW <120 mW
Maximum permissible external capaci- – – < 1 µF < 1 µF
tance Co
Maximum permissible external induc- – – < 1 mH < 1 mH
tance Lo

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 Electropneumatic positioners
SIPART PS2
SIPART PS2 PA

■ Technical specifications
SIPART PS2 PA Basic device Basic device Basic device Basic device
without Ex protection with EEx-d protection with EEx ia/ib protection with EEx n protection
(flameproof casing)
Explosion protection to Without EEx d EEx ia/ib EEx n
EN 50.014, EN 50.020 and EN 50.021 II 2 G EEx d II C T4/T5/T6 II 2 G EEx ia/ib II C T6 II 3 G EEx nA L [L] II C T6
Mounting location Zone 1 or zone 2 Zone 1 Zone 2
Permissible ambient temperature for -30 ... +80 °C T4: -30 ... +80 °C (-22 ... +176 °F)
operation (-22 ... +176 °F)
T5: -30 ... +65 °C (-22 ... +149 °F)
(for basic devices with Ex protection
the following applies: At ≤ -10 °C T6: -30 ... +50 °C (-22 ... +122 °F)
(+14 °F) the display refresh rate of the
LCD is limited. Only T4 is permissible
when using Iy module.)
Electrical data
Input
Power supply (terminals 6/7) Bus-supplied
Bus voltage 9 ... 32 V 9 ... 32 V 9 ... 24 V 9 ... 32 V
• Bus connection with FISCO supply –
unit,
ia or ib group IIC or IIB
- Max. supply voltage Uo – – 17.5 V –
- Max. short-circuit current Io – – 380 mA –
- Max. power Po – 5.32 W –
• Bus connection with barrier, –

6 ia or ib group IIC or IIB

- Max. supply voltage (Uo) – – 24 V –
- Max. short-circuit current (Io) – – 250 mA –
- Max. power Po – – 1.2 W –
Current consumption 10.5 mA ± 10% 10.5 mA ± 10% 10.5 mA ± 10% 10.5 mA ± 10%
Fault current 0 mA 0 mA 0 mA 0 mA
Effective internal inductance – – Li ≤ 8 mH –
Effective internal capacitance – – Negligible –
Connection 10,5 mA ± 10% – Certified intrinsically safe –
circuit
Safety shutdown can be activated with
coding bridge (terminals 81/82; elec-
trically isolated from the basic device)
• Input resistance > 20 kΩ > 20 kΩ > 20 kΩ > 20 kΩ
• Signal status "0" (shutdown active) 0 ... 4.5 V or unused 0 ... 4.5 V or unused 0 ... 4.5 V or unused 0 ... 4.5 V or unused
• Signal status "1" (shutdown not ac- 13 ... 30 V 13 ... 30 V 13 ... 30 V 13 ... 30 V
tive)
• Effective Internal capacitance Ci – – Negligible –
• Effective internal inductance Li – – Negligible –
• For connection to power supply with – – Intrinsically safe –
- Max. supply voltage Ui – – < 30 V < 30 V
- Max. short-circuit current Ii – – <100 mA <100 mA
- Maximum power Pi – – <1W –
Electrical isolation Between basic device Between basic device The basic device and the Between basic device
and the input for safety and the input for safety input to the safety shut- and the input for safety
shutdown, as well as the shutdown, as well as the down, as well as the out- shutdown, as well as the
outputs of the option outputs of the option puts of the option outputs of the option
modules modules modules, are individual, modules
intrinsically-safe circuits
Test voltage 840 V DC, 1 s 840 V DC, 1 s 840 V DC, 1 s 840 V DC, 1 s

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 Electropneumatic positioners
SIPART PS2
SIPART PS2 PA
SIPART PS2 PA Basic device Basic device Basic device Basic device
without Ex protection with EEx-d protection with EEx ia/ib protection with EEx n protection
(flameproof casing)
Communication Layers 1 and +2 according to PROFIBUS PA, transmission technique according to IEC 1158-2;
slave function; layer 7 (protocol layer) according to PROFIBUS DP,
EN 50170 standard with the extended PROFIBUS functions
(all data acyclic, manipulated variable, feedbacks and status also cyclic)
C2 connections Four connections to master class 2 are supported,
automatic connection setup 60 s after break in communication;
Device profile PROFIBUS PA profile B, version 3.0, more than 150 objects
Response time to master message Typical 10 ms
Device address 126 (when delivered)
PC parameterizing software SIMATIC PDM, for Windows 95 or Windows NT;
supports all device objects. The software is not included in the scope of delivery
Connections
• Electric Screw terminals 2.5 Screw terminals 2.5 Screw terminals 2.5 Screw terminals 2.5
AWG28-12 AWG28-12 AWG28-12 AWG28-12
Cable gland M20 or EEx d certified cable Cable gland M20 or Cable gland M20 or
1/2“ NPT gland M20x1.5, 1/2“ NPT 1/2“ NPT 1/2“ NPT
or M25x1.5
• Pneumatic Female thread G¼ Female thread G¼ Female thread G¼ Female thread G¼
DIN 45141 (¼“ -18 NPT) DIN 45141 (¼“ -18 NPT) DIN 45141 (¼“ -18 NPT) DIN 45141 (¼“ -18 NPT)
External position sensor
(potentiometer or NCS; as option)
• Uo – – <5V <5V
• Io – – <75 mA <75 mA
• Is
• Po
–
–
–
–
<160 mA
<120 mW
<160 mA
<120 mW
6
• Maximum permissible external ca- – – < 1 µF < 1 µF
pacitance Co
• Maximum permissible external in- – – < 1 mH < 1 mH
ductance Lo

Siemens FI 01 · 2005 6/11

 Electropneumatic positioners
SIPART PS2
SIPART PS2 FF

■ Technical specifications
SIPART PS2 FF Basic device Basic device Basic device
without Ex protection with EEx d protection, with EEx ia/ib protection
flameproof casing
(available soon)
Explosion protection to Without EEx d EEx ia/ib
EN 50014, EN 50020 and EN 50021 II 2 G EEx d II C T4/T5/T6 II 2 G EEx ia/ib II C T6
Mounting location Zone 1 or zone 2 Zone 1
Permissible ambient temperature for operation -30 ... +80 °C (-22 ... +176 °F) T4: -30 ... +80 °C (-22 ... +176 °F)
(for basic devices with Ex protection the fol-
lowing applies: At ≤ -10 °C (+14 °F) the dis- T5: -30 ... +65 °C (-22 ... +149 °F)
play refresh rate of the LCD is limited. Only T6: -30 ... +50 °C (-22 ... +122 °F)
T4 is permissible when using Iy module.)
Electrical data
Input
Power supply (terminals 6/7) Bus-supplied Bus-supplied Bus-supplied
Bus voltage 9 ... 32 V 9 ... 32 V 9 ... 24 V
• Bus connection with FISCO supply unit, ia or
ib group IIC or IIB
- Max. supply voltage Uo – – 17.5 V
- Max. short-circuit current Io – – 380 mA
- Max. power Po – – 5.32 W
• Bus connection with barrier,
ia or ib group IIC or IIB
- Max. supply voltage Uo – – 24 V

6 - Max. short-circuit current Io – – 250 mA

- Max. power Po – – 1.2 W
Electrical data
Current consumption 10.5 mA ± 10% 10.5 mA ± 10% 10.5 mA ± 10%
Fault current 0 mA 0 mA 0 mA
Effective internal inductance – – Li ≤ 8 mH
Effective internal capacitance – – Negligible
Connection – – Certified intrinsically safe circuit
Safety shutdown can be activated with cod-
ing bridge (terminals 81/82; electrically iso-
lated from the basic device)
• Input resistance > 20 kΩ > 20 kΩ > 20 kΩ
• Signal status "0" (shutdown active) 0 ... 4.5 V or unused 0 ... 4.5 V or unused 0 ... 4.5 V or unused
• Signal status "1" (shutdown not active) 13 ... 30 V 13 ... 30 V 13 ... 30 V
• Effective Internal capacitance Ci – – Negligible
• Effective internal inductance Li – – Negligible
• For connection to power supply with – – Intrinsically safe
- Max. supply voltage Ui – – < 30 V
- Maximum short-circuit current Ii – – <100 mA
- Maximum power Pi – – <1W
Electrical isolation Between basic device and the Between basic device and the The basic device and the input
input for safety shutdown, as input for safety shutdown, as to the safety shutdown, as well
well as the outputs of the option well as the outputs of the option as the outputs of the option
modules modules modules, are individual, intrinsi-
cally-safe circuits
Test voltage 840 V DC, 1 s 840 V DC, 1 s 840 V DC, 1 s

6/12 Siemens FI 01 · 2005

 Electropneumatic positioners
SIPART PS2
SIPART PS2 FF
SIPART PS2 FF Basic device Basic device Basic device
without Ex protection with EEx d protection, with EEx ia/ib protection
flameproof casing
(available soon)
Communication
Communications group and class According to technical specification of the Fieldbus Foundation for H1 communication
Function blocks Group 3, Class 31PS (publisher, subscriber)
1 resource block (RB2)
1 analog output function block (AO)
1 PID function block (PID)
1 transducer block (standard advanced positioner valve)
Execution times of the blocks AO: 50 ms
PID: 80 ms
Physical layer profile 123, 511
FF registration Tested with ITK 4.51 or higher
Connections
Electric Screw terminals 2.5 AWG28-12 Screw terminals 2.5 AWG28-12 Screw terminals 2.5 AWG28-12
Cable gland M20 or ½“ NPT EEx d certified cable gland Cable gland M20 or ½“ NPT
M20x1.5, ½“ NPT or M25x1.5
Pneumatic Female thread G1/4 DIN 45 141 (¼“ -18 NPT)
External position sensor
(potentiometer or NCS; as option)
• Uo – – <5V
• Io – – <75 mA
• Is – – <160 mA
• Po –
Maximum permissible external capacitance Co –
–
–
<120 mW
< 1 µF 6
Maximum permissible external inductance Lo – – < 1 mH

Siemens FI 01 · 2005 6/13

 Electropneumatic positioners
SIPART PS2
SIPART PS2, PS2 PA, PS2 FF,
PS2 EEx d, PS2 EEx d PA and PS2 EEx d FF

■ Technical specifications
Option modules Without Ex protection With Ex protection
Ex protection to EN 50 014 and EN 50 020 – II 2G EEx ia/ib II C T4/T5/T6 II 3G EEx nA L [L] II C T6
Mounting location – Zone 1 Zone 2
Permissible ambient temperature for opera- -30 ... +80 °C (-22 ... +176 °F) T4: -30 ... +80 °C (T4: -22 ... +176 °F)
tion
(For devices with Ex protection: Only in con- T5: -30 ... +65 °C (-22 ... +149 °F)
junction with the basic device 6DR5... -.E.... T6: -30 ... +50 °C (-22 ... +122 °F)
Only T4 is permissible when using Iy module)
Electrical data
Alarm module 6DR4004-8A (without Ex protec- 6DR4004-6A (with Ex protection) 6DR4004-6A (with Ex protection)
tion)
Binary alarm outputs A1, A2 and alarm output
Signal status High (not responded) Active, R = 1 kΩ, +3/-1%* ≥ 2.1 mA ≥ 2.1 mA
Signal status Low* (responded) Disabled, IR < 60 µA ≤ 1.2 mA ≤ 1.2 mA
(* Low is also the status when the basic
device is faulty or has not electric power sup- (* When used in the flameproof (Switching threshold with sup- (Switching threshold with sup-
ply) casing the current consumption ply to DIN 19234: UH = 8.2 V, ply to DIN 19234: UH = 8.2 V,
is limited to 10 mA per output.) Ri = 1kΩ) Ri = 1kΩ)
Internal capacitance Ci – ≤ 5.2 nF –
Internal inductance Li – Negligible –
Power supply UH ≤ 35 V – –
Connection to power circuits with – intrinsically safe switching Ui ≤ 15.5 V DC
amplifier DIN 19234
Uo ≤ 15.5 V DC
Ik ≤ 25 mA, P ≤ 64 mW

6 Binary input BE2

• Electrically connected to the basic device
- Signal status 0 Floating contact, open Floating contact, open Floating contact, open
- Signal status 1 Floating contact, closed Floating contact, closed Floating contact, closed
- Contact load 3 V, 5 µA 3 V, 5 µA 3 V, 5 µA
• Electrically isolated from the basic device
- Signal status 0 ≤ 4.5 V or open ≤ 4.5 V or open ≤ 4.5 V or open
- Signal status 1 ≥ 13 V ≥ 13 V ≥ 13 V
- Natural resistance ≥ 25 kΩ ≥ 25 kΩ ≥ 25 kΩ
Static destruction limit ± 35 V – –
Internal inductance and capacitance – Negligible –
Connection to power circuits – Intrinsically safe Ui ≤ 25.2 V Ui ≤ 25.2 V DC
Electrical isolation The 3 outputs, the input BE2 and the basic device are electrically isolated from each other
Test voltage 840 V DC, 1 s 840 V DC, 1 s 840 V DC, 1 s
SIA module (not for EEx d version) 6DR4004-8G (without Ex protec- 6DR4004-6G (with Ex protec- 6DR4004-6G (with Ex protec-
tion) tion) tion)
Limit transmitter with slot-type initiators and 2-wire connection 2-wire connection 2-wire connection
alarm output
Ex protection Without II 2 G EEx ia/ib IIC T6 II 2 G EEx nA L [L] IIC T6
Connection 2-wire system to DIN 19234 2-wire system to DIN 19234 2-wire system to DIN 19234
(NAMUR), for switching amplifier (NAMUR), for switching amplifier (NAMUR), for switching amplifier
to be connected on load side to be connected on load side to be connected on load side
2 slot-type initiators Type SJ2-SN Type SJ2-SN Type SJ2-SN
Function NC (normally closed) NC (normally closed) NC (normally closed)
Connection to power circuits with nominal voltage 8 V Intrinsically safe switching Ui ≤ 15.5 V DC
Current consumption: amplifier DIN 19 234 Pi ≤ 64 mW
≥ 3 mA (limit value not Ui ≤ 15.5 V DC
responded) Ii ≤ 25 mA, Pi ≤ 64 mW
≤ 1 mA (limit value
responded)
Internal capacitance – ≤ 41 nF –
Internal inductance – ≤ 100 mH –
Electrical isolation The 3 outputs are electrically The 3 outputs are electrically The 3 outputs are electrically
isolated from the basic device isolated from the basic device isolated from the basic device
Test voltage 840 V DC, 1 s 840 V DC, 1 s 840 V DC, 1 s
Alarm output See Alarm module See Alarm module See Alarm module

6/14 Siemens FI 01 · 2005

 Electropneumatic positioners
SIPART PS2
SIPART PS2, PS2 PA, PS2 FF,
PS2 EEx d, PS2 EEx d PA and PS2 EEx d FF
Accessory modules Without Ex protection With Ex protection
Electrical data
Explosion protection to EN 50014 and – II 2G EEx ia/ib II C T4/T5/T6 II 3G EEx nA L [L] II C T6
EN 50020
Mounting location – Zone 1 Zone 2
Permissible ambient temperature for oper- -30 ... +80 °C (-22 ... +176 °F) T4: -30 ... +80 °C (-22 ... +176 °F)
ation
(For devices with Ex protection: Only in T5: -30 ... +65 °C (-22 ... +149 °F)
conjunction with the basic device T6: -30 ... +50 °C (-22 ... +122 °F)
6DR5... -.E.... Only T4 is permissible when
using Iy module. )
Iy module 6DR4004-8J (without Ex protec- 6DR4004-6J (with Ex protection) 6DR4004-6J (with Ex protection)
tion)
DC output for position feedback 2-wire connection 2-wire connection 2-wire connection
Nominal signal range i 4 ... 20 mA, short-circuit-proof 4 ... 20 mA, short-circuit-proof 4 ... 20 mA, short-circuit-proof
Total operating range 3.6 ... 20.5 mA 3.6 ... 20.5 mA 3.6 ... 20.5 mA
Power supply UH +12 ... +35 V +12 ... +30 V +12 ... +30 V
External load RB [kW] ≤ (UH [V] - 12 V) /i [mA] ≤ (UH [V] - 12 V) /i [mA] ≤ (UH [V] - 12 V) /i [mA]
Transmission error ≤ 0.3% ≤ 0.3% ≤ 0.3%
Temperature effect ≤ 0.1%/10 K (≤ 0.1%/18 °F) ≤ 0.1%/10 K (≤ 0.1%/18 °F) ≤ 0.1%/10 K (≤ 0.1%/18 °F)
Resolution ≤ 0.1% ≤ 0.1% ≤ 0.1%
Residual ripple ≤ 1% ≤ 1% ≤ 1%
Internal capacitance Ci – ≤ 11 nF –
Internal inductance Li – Negligible –
For connection to power circuits with Intrinsically safe: Ui ≤ 30 V DC
Ii ≤ 100 mA; Pi ≤ 1 W (only T4)
Ui ≤ 30 V DC
Ii ≤ 100 mA; Pi ≤ 1 W (only T4) 6
Electrical isolation Electrically isolated from the Electrically isolated from the Electrically isolated from the
basic device basic device basic device
Test voltage 840 V DC, 1 s 840 V DC, 1 s 840 V DC, 1 s
NCS sensor
(not for EEx d version)
Position range
• Linear actuator 3 ... 130 mm (0.12 ... 5.12 inch), 3 ... 130 mm (0.12 ... 5.12 inch), 3 ... 130 mm (0.12 ... 5.12 inch),
to 200 mm (7.87 inch) on request to 200 mm (7.87 inch) on request to 200 mm (7.87 inch) on request
• Part-turn actuator 30° ... 100° 30° ... 100° 30° ... 100°
Linearity (after correction by SIPART PS2)
• Linear actuator ± 1% ± 1% ± 1%
• Part-turn actuator ± 1% ± 1% ± 1%
Hysteresis ± 0.2% ± 0.2% ± 0.2%
Continuous working temperature -40 ... +85 °C (-40 ... +185 °F), -40 ... +85 °C (-40 ... +185 °F), -40 ... +85 °C (-40 ... +185 °F),
extended temperature range on extended temperature range on extended temperature range on
request request request
Degree of protection of casing IP68/NEMA 4X IP68/NEMA 4X IP68/NEMA 4X

Siemens FI 01 · 2005 6/15

 Electropneumatic positioners
SIPART PS2
SIPART PS2, PS2 PA, PS2 FF,
PS2 EEx d, PS2 EEx d PA and PS2 EEx d FF

■ Dimensional drawings
50 x 4 (1.97 x 0.16) x M6

99 (3.89)1)

(1.16) (1.16)
29.5 29.5
95 (3.74)

72 (2.83)
182 (7.17) All air
connections 11.2 (0.44)
G 1/4 or 1/4 NPT

50 x 4 (1.97 x 0.16) x M6
95 (3.74)

(1.16)
29.5

59 (2.32)
182 (7.17) All air
connections 11.2 (0.44)
G 1/4 or 1/4 NPT
97 (3.82)1)
96.6 (3.80)

M20 x 1.5

1) For stainless steel version only

Plastic and stainless steel casing (top), aluminium casing (center), plas-
tic and metal casing (bottom), dimensions in mm (inch)

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Flameproof casing left, dimensions in mm (inch)

6/16 Siemens FI 01 · 2005

 Electropneumatic positioners
SIPART PS2
SIPART PS2, PS2 PA, PS2 FF,
PS2 EEx d, PS2 EEx d PA and PS2 EEx d FF
Electric connection of 2-, 3- and 4-wire device (6DR52.. and
Mounting level of positioner 6DR53..)
Devices of types 6DR52.. and 6DR53.. can be operated in a 2-,
>4 mm

25 (0,98)
3- and 4-wire system.
(0.16) M6 4 +0,1 (0.16+0.04)

(0,16)
4

(0.47)
12
Mounting plate *) R ³ 250 W if req. 2
+ I H+
3
- i y = 4 to 4
I 20 mA
5

Part-turn actuator 6
7
IW
8
35 (1.38)
-
HART PC/Laptop
modem

*) Only required with current sources not conforming to HART

SIPART PS2 electropneumatic positioner, example of connection for com-

6,

munication through HART for 6DR52..

5

Two-wire system
F05-Lkr.- 50 (1.97)
2
+ 3
Mounting onto part-turn actuators; mounting plate (scope of delivery of
actuator manufacturer), extract from VDI/VDE 3845, dimensions in mm J
4 ... 20 mA 4
5
6
(inch)

■ Schematics 6
7
_
Electric connection of 2-wire devices (6DR50.. and 6DR51..) 8
9
Devices of types 6DR50.. and 6DR51.. are operated in a 2-wire BE1
10
system.

Three-/Four-wire system
+ 6
Two-wire system 4 ... 20 mA
_ 7 + 2
J
8 3
18 ... 30 V
9 _ 4
BE1
10 5
*)

+ 6
SIPART PS2 electropneumatic positioner, input circuit for 6DR50.. and 0/4 ... 7
6DR51.. 20 mA _
J 8
Electric connection of PROFIBUS PA device (6DR55..) and 9
Foundation Fieldbus devices (6DR56..) BE1
10

*) Jumper between 5 and 7 only for three-wire system

+ £ 30 V 81 SIPART PS2 electropneumatic positioner, input circuits for 6DR52..
*)
- 82

+ £ 24 V 6
PROFIBUS-PA and
FOUNDATION fieldbus connection 7
-

9 +3 V
10 BE1

*) Input for safety shutdown (activated using coding jumper)

SIPART PS2 PA and SIPART PS2 FF electropneumatic positioner, input

circuit for 6DR55.. and 6DR56..

Siemens FI 01 · 2005 6/17

 Electropneumatic positioners
SIPART PS2
SIPART PS2, PS2 PA, PS2 FF,
PS2 EEx d, PS2 EEx d PA and PS2 EEx d FF
Selection and Ordering Data Order No. Selection and Ordering Data Order No.
SIPART PS2, PS2 PA und PS2 FF 6 DR 5 777 - 0 7777 - 77A7 SIPART PS2, PS2 PA und PS2 FF 6 DR 5 777 - 0 7777 - 77A7
electropneumatic positioner electropneumatic positioner
Design Customer-specific design
Two-wire Without } 0
• without HART (4 to 20 mA) } 0 Instruction manual
• with HART, without explosion protec-} 1 German/English } A
tion (except EEx d)
French/Spanish/Italian B
Two-wire, three-wire, four-wire
• with HART, with explosion protection} 2 Attached gauge block assembly
• without HART, without explosion pro-} 3 Without } 0
tection Single G¼ 1
PROFIBUS PA connection 5 Double G¼ 2
(not with explosion protection on ver- Single NPT 3
sion PROFIBUS plug M12) Double NPT 4
Foundation Fieldbus connection 6
} Available ex stock
For actuator 1
) without cable gland
single-action } 1
double-action } 2
Housing Selection and Ordering Data Order No.
Plastic } 0
Accessories
Aluminium; only single-action } 1
Stainless steel; not for EEx d version: } 2 NCS sensor 6 D R 4 00 0 4 - 7 N N 7 0
not FM/CSA for non-contacting detection of position
(not with EEx d version), cable length 6 m
Aluminium; EEx d casing (flame- 5
(19.68 ft)
proof)1)
Without explosion protection 8
Explosion protection
Without } N With explosion protection 6
6 With explosion protection EEx ia/ib or
EEx d (CENELEC/FM/CSA)1)
E for part-turn actuators 1

With explosion protection EEx n G for linear actuators up to 14 mm (0.55 inch) 2

(CENELEC) for linear actuators >14 mm (0.55 inch), up 3
Connection thread to 130 mm (5.12 inch) with standard moun-
electric/pneumatic ting kit
M20 x 1,5 / G1/4“ } G An EMC filter module for the controller unit
1/2“ NPT / 1/4“ NPT N is also required.
(separate ordering data see next page)
M20 x 1,5 / 1/4“ NPT M
1/2“ NPT / G1/4“ P
M25 x 1,5 / G1/4“ (EEx d version Q
only)1)
With PROFIBUS plug M12 / G1/4“ R
With PROFIBUS plug M12 / N1/4“ S
VDI/VDE 3847 V
Limit monitor
built-in, incl. 2nd cable gland
Without } 0
Alarm module; electronic 1
(6DR4004-.A)
SI module; slot initiators 2
(6DR4004-.G); not with EEx d version
Option modules
built-in, incl. 2nd cable gland
Without } 0
Iy module for position feedback 1
(4 ... 20 mA) (6DR4004-.J)
EMC filter module for external posi- 2
tion sensor (C73451-A430-D23), not
with EEx d version
Iy module and EMC filter module for 3
external position sensor, not with
EEx d version

6/18 Siemens FI 01 · 2005

 Electropneumatic positioners
SIPART PS2
SIPART PS2, PS2 PA, PS2 FF,
PS2 EEx d, PS2 EEx d PA and PS2 EEx d FF

■ Selection and Ordering Data Order No. Mounting kit for other linear actuators
• Retrofitting kit for Moore series 72 and 750 } TGX:16152-117
Accessories valve positioners
Alarm module for 3 alarm outputs and 1 • Fisher type 657/667, size 30 to 80 } TGX:16152-110
binary input (functionality: 2 limit monitors, • SAMSON actuator type 3277 (yoke dimen- } 6DR4004-8S
2)
1 fault alarm, 1 binary input) sion (H5) = 101 mm (integrated connec-
• Without explosion protection } 6DR4004-8A tion without tube)
• With explosion protection } 6DR4004-6A Pipe mounting
• CENELEC 1) 6DR4004-7A Mounting bracket for pipe mounting of the } TGX:16152-117
SIPART PS2 position (e.g. when using the
SIA module (slot-type initiator alarm mod- NCS sensor)
ule, not for 6DR4 version and not for EEx d
version) Mounting kit to VDI/VDE 3847
• Without 6DR4004-8G • SIPART PS2 mounting block for single-ac- } 6DR4004-8CE
• With 6DR4004-6G tion actuators, incl. mounting material
Iy module for position feedback signal (4 to • SIPART PS2 mounting block for double-ac-} 6DR4004-8CD
20 mA) tion actuators, incl. mounting material
• Without explosion protection } 6DR4004-8J • Mounting block for actuator, for mounting } 6DR4004-8CA
• With explosion protection } 6DR4004-6J on IEC 534-6 interface (NAMUR yoke), incl.
mounting material and mounting kit
• CENELEC 6DR4004-7J 6DR4004-8VK
HART module (only for 6DR400 version) • VDI/VDE 3847 adapter block for part-turn } On request
• Without explosion protection } 6DR4004-8H actuators (to NAMUR 3847)
• With explosion protection } 6DR4004-6H Additional actuator items can be found at
• CENELEC 6DR4004-7H the following Internet address:
HART modem for connecting to PC or lap- www.siemens.com/sipartps2
top for 6DR40... and 6DR5... Customer-specific actuators available on
• with RS232 interface } 7MF4997-1DA request.
D) Pressure gauge block including pressure
• with USB interface } 7MF4997-1DB gauge
D) • For single-action SIPART PS2 positioner (2
pressure gauges, scaled in MPa and bar)
6DR4004-1M 3) 6
Mounting kit for NAMUR part-turn actua-
tors • For double-action SIPART PS2 positioner (3 6DR4004-2M 3)
pressure gauges, scaled in MPa and bar)
(VDI/VDE 3845, without mounting plate) } 6DR4004-8D
Connection block, for safety solenoid valve
The following mounting plates can be used with extended mounting flange to NAMUR
with the NAMUR part-turn actuator mounting
kit 6DR4004-8D. • For mounting to IEC 534-6 6DR4004-1B
Size W x L x H (H = height of shaft butt) • For SAMSON actuator (integrated mount- 6DR4004-1C 4)
• 30 x 80 x 20 mm } TGX:16152-105 ing) see above
• 30 x 80 x 30 mm } TGX:16152-147 Rating plate set Ex n (for 6DR400.-.E) for C73451-A430-D55
• 30 x 130 x 30 mm } TGX:16300-149 conversion to Ex n mode approval (zone 2)
• 30 x 130 x 30 mm } TGX:16300-151 External position detection system (with C73451-A430-D78
Mounting kit for other part-turn actuators explosion protection to CENELEC) for sepa-
The following mounting plates can be used rate mounting of position sensor and control-
together with the NAMUR part-turn actuator ler (for for EEx d version), comprising
mounting kit 6DR4004-8D. SIPART PS2 plastic casing with integral
potentiometer and sliding clutch (without
• SPX (DEZURIK) Power Rac, sizes R1, R1A, } TGX:16152-328 electronics and valve block)
R2 and R2A
• Masoneilan Camflex II } TGX:16152-350 For the CE marking, the EMC filter module is
additionally required for the controller unit.
• Fisher 1051/1052/1061, sizes 30, 40, 60 to } TGX:16152-364 (separate ordering item below)
70
• Fisher 1051/1052, size 1033 } TGX:16152-348 EMC filter module for connection of exter- C73451-A430-D23
nal position sensor (10 kΩ) (not for EEx d
Mounting kit for NAMUR linear actuators version)
NAMUR linear actuator mounting kit with } 6DR4004-8V
short lever arm (2 to 35 mm) } Available ex stock.
• Lever arm for travels from 35 mm to 130 cm } 6DR4004-8L D) Subject to export regulations AL: N, ECCN: EAR99H
(1.38 inch to 5.12 inch) 1) U.S. certification by FM institute
• Reduced mounting kit for linear actuator } 6DR4004-8VK 2) With a yoke dimension H5 = 95 mm, only the SIPART PS2 in a metal cas-
(without fixing angle and U-bracket), with ing can be used.
short lever with up to 35 mm travel 3) 1MN or -2MN with NPT thread, scaled in MPa and psi.
(1.38 inch) 4) Only together with 6DR4004-8S and 6DR4004-1M.
• Reduced mounting kit for linear actuator } 6DR4004-8VL
(without fixing angle and U-bracket), with
long lever with >35 mm travel (1.38 inch)

Siemens FI 01 · 2005 6/19

 Electropneumatic positioners
SIPART PS2
SIPART PS2, PS2 PA, PS2 FF,
PS2 EEx d, PS2 EEx d PA and PS2 EEx d FF

Documentation
Instruction Manual SIPART PS2
• German/English A5E00074600
• French/Italian/Spanish A5E00074601
Instruction Manual SIPART PS2 PROFIBUS
PA
• German/English A5E00120716
• French/Italian/Spanish A5E00120717
Instruction Manual NCS Sensor
• German/English/French/ Spanish/Italian A5E00097485
Manual for SIPART PS2/ PS2 EEx d
(6DR5xxx)
• German A5E00074630
• English A5E00074631
Manual for SIPART PS2 PROFIBUS PA
• German A5E00127924
• English A5E00127926
Instruction Manual SIPART PS2 EEx d
• German/English A5E00165376

Instruction Manual SIPART PS2 EEx d PA

• German/English A5E00165378

SITRANS I outgoing isolator HART (see

"SITRANS I supply units and input isolators")
with
• 24 V DC power supply 7NG4130-1AA11
• 230 V AC power supply 7NG4130-1BA11
6 Note
All the above mentioned manuals are included on CD-ROM or
can be downloaded from the Internet.
Following manuals are available in addition as downloads from
the Internet or are included on CD-ROM:
• Instruction Manual SIPART PS2 FF, Electropneumatic Posi-
tioner (6DR56xx) with Foundation Fieldbus
- German/English: A5E00214570
• Instruction Manual SIPART PS FF, Electropneumatic Positioner
(6DR56xx) with Foundation Fieldbus
- German: A5E00214568
- English: A5E00214569

6/20 Siemens FI 01 · 2005

 Electropneumatic positioners
SIPART PS2
SIPART PS2, PS2 PA, PS2 FF,
PS2 EEx d, PS2 EEx d PA and PS2 EEx d FF

■ Scope of delivery for positioner ■ More infomation

• 1 SIPART PS2 positioner as ordered Training
• 1 CD-ROM with the complete documentation for all versions
and accessories Refer to Catalog ITC for details of training courses for these de-
vices.
• 1 each "SIPART PS2 Configuring Instructions - a concise over-
view" in German and English Special versions
Scope of delivery for mounting kit 6DR4004-8V On request
(for linear actuators)
• 1 mounting bracket
• 2 mounting prisms
• 1 U-bracket
• 1 lever arm with adjustable pick-up roll
• 2 U-bolts
• Various screws and lock washers
Scope of delivery for mounting kit 6DR4004-8D
(for part-turn actuators)
• 1 coupling wheel
• 1 driver pin
• 8 scales
• 1 pointer
• Various screws and lock washers
Note: The mounting consoles and the screws for mounting onto
the part-turn actuator are not included in the scope of delivery
and must be provided by the customer (see Technical data).
6

Siemens FI 01 · 2005 6/21

 Electropneumatic positioners
SIPART PS2
SIPART PS2, PS2 PA, PS2 FF,
PS2 EEx d, PS2 EEx d PA and PS2 EEx d FF

Mounting of SIPART PS2 on linear actuators Mounting of SIPART PS2 on part-turn actuators

6/22 Siemens FI 01 · 2005

 Electropneumatic positioners
SIPART PS2
SIPART PS2, PS2 PA, PS2 FF,
PS2 EEx d, PS2 EEx d PA and PS2 EEx d FF

Mounting of SIPART PS2 EEx d on linear actuators Mounting of SIPART PS2 EEx d on part-turn actuators

Siemens FI 01 · 2005 6/23