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10 4 Ffab: Calculate Here If The Primary Input Current Is Unknown. Select Primary Wire Gauge For 200A/Sq - CM PG 336

This document provides calculations to design the core and windings of a transformer. It specifies the primary and secondary voltages and currents, and calculates the turns ratio, core dimensions, wire gauges and number of turns required. The transformer is designed to operate at 240V primary voltage, with a secondary voltage of 19.3V, transmitting a power of 308.56VA at 50Hz with an assumed efficiency of 90%.

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Geovany Mena Villagra
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Download as XLS, PDF, TXT or read online on Scribd
196 views

10 4 Ffab: Calculate Here If The Primary Input Current Is Unknown. Select Primary Wire Gauge For 200A/Sq - CM PG 336

This document provides calculations to design the core and windings of a transformer. It specifies the primary and secondary voltages and currents, and calculates the turns ratio, core dimensions, wire gauges and number of turns required. The transformer is designed to operate at 240V primary voltage, with a secondary voltage of 19.3V, transmitting a power of 308.56VA at 50Hz with an assumed efficiency of 90%.

Uploaded by

Geovany Mena Villagra
Copyright
© © All Rights Reserved
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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Primary Input Voltage in Vrms = 240 V

Primary Input Current in Irms = A (Optional)

Secondary Output Voltage in Vrms = 19.3 V


Secondary Output Current in Irms = 10.95 A

Transformer Effieciency = 0.9 (Assumption)

Transformer VA Rating = 234.82

Primary Current = 0.98 (A) > Calculate here if the primary input current is unknown
> Select primary wire gauge for 200A/sq.cm Pg 336

Assuming transformer operate at continuously, C = 1.2


Core Area, a = 18.39 sq.cm

Stacking Factor = 0.9 (Assumption)

Gross core area, A = 20.43 sq.cm

For square type core,


Core width = 4.52 cm

Turns per volt = 8


N 10
=
V 4 FfaB
where V - voltage across the winding in volts r.m.s
F - form factor of the a.c waveform
f - frequency in Hz
a - cross-sectional area of the core
N - number of turns of considered winding
B - flux density in maxwell per unit area

Operation frequency, f = 50 Hz
Form factor, F = 1.1 (For sine wave)
Flux Density, B = 11500 (For CRGO core metal stamping)

Turns per volt = 2.15

Number of turns in primary = 515.88


Number of turns in secondary = 45.633

* Determine wire size according to SWG or AWG Table


Primary wire gauge = 137 (turns/sq. cm)
Secondary wire gauge = 12.8 (turns/sq. cm)

* Determine window area according to SWG or AWG Table


Area occupied by primary = 3.77 sq. cm
Area occupied by secondary = 3.57 sq. cm
Total area occupied by windings = 7.33 sq. cm must be 15.32 sq. cm
input current is unknown.
r 200A/sq.cm Pg 336

Waste Free Core Dimension Design

13.56

2.26 2.26
11.30 4.52 6.78

* in cm
* according to Core Proportions Table (Pg 77)
(Pass)
Transmissible Power, K . f . Bm . J . Kw. Aw. Ac
P=
10 4

where K - operating waveform constant


f - operating frequency
Bm - Maximum flux density swing of the core material (Wb/m²)
J - Current density of wire (amp/cm²)
Kw - window area utilisation factor
Aw - window area of core (cm²)
Ac - Core area (cm²)

Primary Input Voltage in Vrms = 240 V


Primary Input Current in Irms = A (Optional)

Secondary Output Voltage in Vrms = 24 V


Secondary Output Current in Irms = 10 A

Primary current = 0.79 > Calculate here if the primary input current is unknown.
> Select primary wire gauge for 400A/sq.cm Pg 200

Input VA = 377.12
Output VA = 240.00

Transformer Efficiency = 0.90 (Assumption)

Transmissible Power, P = 308.56

Maximum Flux Density, Bm = 0.20 Wb/m² (Typical 0.2 - 0.3)


Current Density of Wire, J = 400.00 Amp/cm² (Refer to Enamelled Copper W
Window Area Utilisation Factor, Kw = 0.50 (Typical 0.4 - 0.5)
Circuit Constant, K = 2.20 (Depends on circuitry, refer bo
Circuit Constant, K1 = 6.28 (Depends on circuitry, refer bo
Operating Frequency, f = 50 Hz
Core area, Ac = 0.255 cm² (Refer Dimension of Ferrite Co
Window Area of Core, Aw = 0.25 cm² (Refer Dimension of Ferrite Co

Area Product, 4 = 701.28 > Check for suitable coredimension at Pg 326


Ap=( Aw× Ac ) cm
Turns per volt, T 1 = 624.14
=
V K 1. f . Bm . Ac×10−4

Primary Turns = 299585.78


Secondary Turns = 14979.29

Winding Area Required = Total no. of turns


Turns per cm²

Primary turns per cm² = (Refer to Enamelled Copper Wire SWG Table
Secondary turns per cm² = (Refer to Enamelled Copper Wire SWG Table

Primary Winding Area = #DIV/0!


Secondary Winding Area = #DIV/0!

Checking: Bmax = 0.02 (Within Limit)


Total window area required = #DIV/0! #DIV/0!
is unknown.

(Typical 0.2 - 0.3)


(Refer to Enamelled Copper Wire SWG Table Pg 200)
(Typical 0.4 - 0.5)
(Depends on circuitry, refer book Pg 196)
(Depends on circuitry, refer book Pg 196)

(Refer Dimension of Ferrite Cores Pg 326)


(Refer Dimension of Ferrite Cores Pg 326)

coredimension at Pg 326

e SWG Table Pg 200)


e SWG Table Pg 200)

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