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Manufacturing Process XLPE Cable PDF

The document summarizes the quality control processes for manufacturing 132kV copper/XLPE/aluminum/HDPE cables. It describes 14 processes to check raw materials and the manufacturing process, including visual inspections and mechanical tests of copper rods, strands, insulation, sheaths and the finished cable. Samples will be taken at various stages for tests like hot set, tensile strength and electrical tests. Final cable will undergo routine tests like high voltage testing and partial discharge testing to check for defects before shipping.

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466 views

Manufacturing Process XLPE Cable PDF

The document summarizes the quality control processes for manufacturing 132kV copper/XLPE/aluminum/HDPE cables. It describes 14 processes to check raw materials and the manufacturing process, including visual inspections and mechanical tests of copper rods, strands, insulation, sheaths and the finished cable. Samples will be taken at various stages for tests like hot set, tensile strength and electrical tests. Final cable will undergo routine tests like high voltage testing and partial discharge testing to check for defects before shipping.

Uploaded by

SRG
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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End user : TRANSNOA S.A.

Bid Title : 132kV EETT TUCUMAN NORTE y TUCUMAN OESTE de CIUDAD DE SAN MIGUEL DE TUCUMAN
Doc. No. : ARG-1312-MP-127
Date: : 21-Jan.-2014

MANUFACTURING PROCESS
End user : TRANSNOA S.A.
Bid Title : 132kV EETT TUCUMAN NORTE y TUCUMAN OESTE de CIUDAD DE SAN MIGUEL DE TUCUMAN
Doc. No. : ARG-1312-MP-127
Date: : 21-Jan.-2014

FACTORY CAPACITY
cable manufacturing facilities

Year of
No Name of Machine Unit Capacity Manufacturer
Manufacturing

1 Drawing Cu 11Dies 1 24MT/day LG Machinery 1995


2 Drawing Cu 13Dies 1 25MT/day Niehoff 1996
3 Drawing Cu 17Dies 1 4.8MT/day Pioneer 1991
4 Drawing Cu 17Dies 1 9.0Km/day Pioneer 2004
5 Drawing AL 11Dies 1 9.6Km/day LG Machinery 1995
6 96 Bo, Stranding M/C 1 7.5Km/day HeNing 2007
7 72 Bo, Stranding M/C 1 7.0Km/day LG Machinery 1990
8 60 Bo, Stranding M/C 1 15Km/day LG Machinery 1995
9 54 Bo, Stranding M/C 1 15Km/day LS VINA Cable 2005
10 30 Bo, Stranding M/C 1 15Km/day LS VINA Cable 1999
11 Stranding 7 Bo, Skip 1 16Km/day LG Machinery 1990
12 Stranding 7 Bo, Tube 1 15Km/day LG Machinery 1990
13 Stranding 630 Buncher 1 45Mm/day Pioneer 1991
14 R/T Strander 1 3.6Km/day LG Machinery 1990
15 1600 Buncher 1 9.0Km/day LG Machinery 1991
16 Laying-up 4 Bobin 1 3.5Km/day LG Machinery 1995
17 5 Bobbin Drum Twist 1 3.5Km/day Smater 2008
18 Taping Metallic Screen 1 3.2Km/day LG Machinery 1995
19 Φ115 CCV Line No. 1 1 6.0Km/day LG Machinery 1995
20 Φ115 CCV Line No. 2 1 6.0Km/day SOLUTECH 1985
21 Φ200 CCV Line No. 3 1 8.0Km/day SIMEC 2005
22 Φ200 CCV Line No. 4 1 2.9Km/day SIMEC 2008
23 Lead sheath 1 1 2.5Km/day LG Machinery 1990
3
24 New Dry room 1 300m /day LS VINA Cable 2008
25 Properzi Line 1 100MT/day Properzi 1994
26 Welded Aluminum 1 2.5Km/day Anhui Herrman Impex Co. 2010
27 Φ150 Extruding-1 1 4.4Km/day LG Machinery 1995
28 Φ150 Extruding-2 1 4.4Km/day Wai Tak Lung 2008
29 Φ115 Extruding 1 15.0Km/day LG Machinery 2003
30 Φ90 Extruding 1 15.0Km/day Wai Tak Lung 2008
31 Φ80 Extruding 1 15.0Km/day LG Machinery 1982
32 Φ70 Extruding 1 60.0Km/day Pioneer 1991
End user : TRANSNOA S.A.
Bid Title : 132kV EETT TUCUMAN NORTE y TUCUMAN OESTE de CIUDAD DE SAN MIGUEL DE TUCUMAN
Doc. No. : ARG-1312-MP-127
Date: : 21-Jan.-2014

RAW MATERIAL CONTROL


Quality Control Process
For
132kV CU/XLPE/AL/HDPE

Date: 20 Jan, 2014


QA Department
Quality control process

Process Items Method Frequence Form type Verdict

CU Rod Surface Visual Check 100% Daily working Statistics,


Diameter Measurements sheet Verdict
Tensile strength Mechanical property
1 [Check materials] Resistivity Electric property

2 Drawing Surface Visual One sample Daily work Statistics,


Diameter Measurements per each sheet Verdict
Production
[Check on
3 batch
process]
Surface Visual Three times Daily working Statistics,
4 Strand No. of wires Visual Per each sheet Verdict
Outer diameter Measurements stranding
Direction of the outer layers Visual Batch
5 [Check on Stranding Pitch Measurements
process]
XLPE

6 Hot set test Measurements One samples Incoming Statistics,


[Check materials] T/S & E/L Before and after aging Mechanical property /Lot Test sheet Verdict
Electric property

7 Insulation Surface Visual Check Daily work Statistics,


Thickness and diameter Measurements 100% sheet Verdict
[Check on Hot set test Mechanical property
8
process] Concentricity Measurements
Quality control process

Process Item Methods Frequence From type Verdict

Al Sheath Surface Visual 03 samples Incoming Statistics,


Dimension Measurements /Lot Test sheet Verdict

9 [Check materials]

Al Sheath Surface Visual Check Daily work Statistics,


10
Thickness Measurement 100% sheet Verdict
[Check on
11
process]
Surface Visual 05 samples Incoming Statistics,
HDPE

T/S & E/L before and after ageing Mechanical property /Lot Test sheet Verdict
12 Hot pressure test
[Check material]

Surface & Marking contents Visual Check Daily work Statistics,


13 Thickness Measurements 100% sheet Verdict
Outer Sheath
Electrical test on non- Electrical
metallic sheath (Spark test)
14 [Check on
process]

Finish product checking process


Test on cable
Routine test Sample test (10% of drum)

No. Test item Method No. Test item Method

Measure by micrometer
1 Appearance 1 Conductor examination
and caliper
A.C High voltage at 190kV/30 2 Check of dimensions
2 A.C tester
min..
2.1 Thickness of Insulation Measured by projector
3 P.D test at 114kV P.D tester
2.2 Thickness of metallic sheath. Measured by Micrometer
DC voltage test on oversheath 2.3 Thickness of outersheath Measured by Microscope
4
at 25kV/1 min.
2.4 Outer diameter of cable Measured by caliper
3 Hot set test for XLPE Physical in Oven
4 Water penetration
Measured by DC
5 D.C resistance of cond. at 20oC.
resistance tester
6 Capacitance

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