Le ) (@®aspentech EHY223 Aspen HYSYS Dynamics: Introduction to Dynamic Modeling AspenTech Customer Education Training Manual: Workbook Course Number EHY223.088.01Copyright © 2015 by Aspen Technology, Inc. 20 Crosby Drive, Bedford, Massachusetts 01730, USA. All rights reserved. This document may not be reproduced or distributed in whole or part in any form or by any means without the prior written permission of Aspen Technology, Inc. The information contained hereit ‘Technology assumes no responsi appear. subject to change without notice, and Aspen ty for any typographical or other errors that may ‘Aspen Technology may provide information regarding possible future product developments including new products, product features, product interfaces, integration, design, architecture, etc. that may be represented as “product roadmaps.” Any such information is for discussion purposes only and does not constitute a commitment by ‘Aspen Technology to do or deliver anything in these product roadmaps or otherwise. Any such commitment must be explicitly set forth in a written contract between the customer and Aspen Technology, executed by an authorized officer of each company.a : Aspee HYSYS Dynamic: Intoducti to Dynamic Moding Contents Lessons Introduction “Transitioning fea Steady tate to Dynamics ‘Transitioning from Steady State to Dynamies Workshop Contolters and Sirip Chats Controllers and Srip Charis Workshop Dynamic Details Dynamic Details Workshop Expanding the Model Expanding the Mode! Workshop ‘Compressor Curves end Surge Control Compressor Curves and Surge Control Workshop Dynanie Column Modeling Dynamic Column Modeling Workshop ‘Column Pressure Reliet Column Pressure Relief Workshop “The Event Scheduler and Cause & Boot Matrix The Event Scheduler ond Cause & Effect Matrix Workshop Activated Dynamic Compressor Surge Acsivated Compressor Dynamics Workshop Dynami Usee Variables and Aspea Simulation Workbook Dynamic User Variables and Aspen Sinutetion Workbook Workshop Pipeline Hydraulics Pipeline Hydronics Workshop Appendices ‘Appendix A: Pressure Flow Theory Appentix B: Basie Control Theory Content et 2 2-16 Be 3-1 a 49 sl 6-1 6-6 TH 18 8 as 9-7 wet 19-6 11-6 Ret 2-17 Bet wt (©2015 AspenTech. Al Rights Reserved 1seaheuy Kou fa]_TreeRHS seuuela S908 ayepauuoyUyy 00V peaueapy [=] ross (Go0v) oyounes sep iidep uadsy fp] Prova soteeg s96n pus Zz torsas ina uonepunoy sisfyeuy 1609 Bupesubu seg areal ‘souneApKH /408uUe4, OH Gunepow sse2014 Aaysnpul sed pue j109 ‘Buluyay - Bulseauibug winjnoiaing paepueys WeSS ‘Aspen HYSYS Dynamics Intro to Dynamic Modeling sass Cone] SS =f Aspen HYSYS Dynamics: Introduction to Dynamic Modeling EHY223.088.01 é a a i a ‘Aspen Technology may provide information regarding possible future product developments inciuding new products, product features, product interfaces, integration, design, architecture, etc. that may be represented as “product roadmaps.” Any ‘such information is for discussion purposes only and does not constitute a commitment by Aspen Technology to do or deliver anything in these product roadmaps or otherwise. Any such commitment must be explicitly set forth in a written contract between the customer and Aspen Technology, executed by an authorized officer of each company. ‘©2015 AspenTech, Al Rights Reserved, “Aspen Technology lncAspens HYSYS Dynamics: Ineo to Dynmic Modeling Introduction Instructor Introduction Name AspenTech Experience Educational Background Industry Experience Other Student Introductions Name, company, and position Process simulation experience Expectations for the course ‘02015 AspenTech. All Rights Reserved. 1-2 ‘Aspen Technology, neAspen HYSYS Dynamics nto to Dynamic Modeling Introduction i E sr, Se age = @ Course Objectives At the end of this course you will be able to: Develop the skills and techniques required for creating and running dynamic simulations Build dynamic models of vessel relief scenarios, compressor surge control, distillation column control, and pipeline hydraulics Apply the best practices for transitioning from steady-state to dynamic modeling and discover shortcuts for efficient use of HYSYS Dynamics Course Agenda ~ Day 1 Transitioning from Steady State to Dynamics Controllers and Strip Charts Dynamic Details Expanding the Model Bene (©2015 AspenTech. Ail Rights Reserved 13 ‘Aspen Technology, IneAspen HYSYS Dynamics: Into te Dynamic Modeling Inteodution Course Agenda - Day 2 5. Compressor Surge Control in Dynamic Mode 6. Dynamic Column Modeling 7. Column Pressure Relief 8. The Event Scheduler and Cause & Effect Matrix |__Sourse agenda ~ 9. Dynamic Compressor Surge Analysis in Steady State 10. Dynamic User Variables and Aspen Simulation Workbook 11. Pipeline Hydraulics ‘©2015 AspenTech, All Rights Resorved. 1a ‘Aspen Technology, IncAspen HYSYS Dynamies: Intro to Dynamic Modeling jonal Topics Appendix A: Pressure Flow Theory Appendix B: Basic Control Theory Course Schedule Morning Session = 8:30 am to 12:00 pm Lunch Break = 12:00 pm to 1:00 pm Afternoon Session = 1:00 pm to 4:30 pm (02015 AspenTech, All Rights Reserved 1s Introduction ‘Aspen Technology, IneAspen HYSYS Dynamics: tro to Dynamic Modeling Introduction Class Structure “Hands-on” learning philosophy Brief introduction to each module, with demos as required Learning is achieved primarily by doing workshops and asking questions as problems are encountered, rather than via lecture Tell me and I forget, Show me and I may remember, Involve me and I understand. ‘Once each simulation model has been completed, attempt to answer the challenge questions posed at the end of the module Discussions and requests for demonstrations are welcome at any time Begin at 8:30 am CT, conclude by 4:30 pm CT One hour lunch break around 11:30 am CT 15 minute mid-morning & mid-afternoon breaks Lab environment contents ‘Aspen HYSYS MS Office applications Course Materials \Win-zip application 2015 AspentTech, All Rights Reserved 1-6 ‘Aspen Technology, Inc,SS a a ‘Aspen HYSYS Dyoamics: Ineo to Dynamic Modeling Teroduetion Virtual Etiquette Please let the instructor know if there are any issues with the course environment Live Meeting tools: Questions/Raise hand Feedback status Chat Course slides Polling questions State your name when you speak Please mute/turn off cell phones and PDAs Be prepared to be called upon! If you plan to leave the course for a mament, please inform the instructor - the material builds upon itself! E-Learning in Aspen HYSYS Empowering Users to Learn Faster E-learning ‘©2015 AspenTech, All Rights Reserved Ve ‘Aspen Technology, IncAspen HYSYS Dynamics: Into to Dynami Modeling Introduction E-Learning in Aspen HYSYS Leerning Content Organized in Groups = earning in Aspen HYSYS cover Related Topics oo ©2015 AspenTech, All Rights Reserved. 1-8 ‘Aspen Technology, In.Aspen HYSYS Dynamics: Into to Dynamic Modeling Introduction aspenONE Exchange isp 9! aspenONE Exchange brings together equipment selection tools, examples, training, product updates, and more Easy access to feature and product information to get you up to speed and productive quickly St Pe te 2 5e ©2015 AspenTech. All Rights Reserved 1-9 ‘Aspen Technology, InAspen HYSYS Dynamic: Intro to Dynamie Modeling Introduction Flo al the new content n aspentONE Exchange from the Fue menu in tbe Exchange Featured Page aspenONE aspenONEis a unified web and mobile environment for: = Searching, sharing, viewing, interacting, collaborating with: ~ Aspen Plus & Aspen HYSYS Models ~ Real Time / Historical Production performance data ~ Plans and schedules Accessible anytime, anywhere ~ with no installation or training ee (©2015 AspenTech. All Rights Reserved “Aspen Technology, Ine.2 Si a St ae SS = SS = SS ew = s SS ‘Aspen HYSYS Dynamics: Intro to Dynamie Modeling aspenONE Drive Introducedin | "=~ V8.8 oo Allows model authors to upload and access their models and those shared by other users from any device on | the company network | http://su Introduction aspenONE Drive on Premises _ oF spentech.com Attp://training.aspentech.com [email protected] [email protected] Regional and in: tp://Su Technical Support Hotline ‘Training country toll-free numbers at tech. coi Customized Support Services Knowledge Base Solutions Product Patches ‘©2015 Aspentech, All Rights Resorved “Aspen Technology, Tne.jaya. 4 4noA peojumop 0} ae uoljenjere ay} ajyajdwos } a é uoueners esinep wornusdey D0 LOASE~) “4oyonsysUT JNOA Aq paptAoid Adoo piey e yNo Jj UeD NOA 40 ‘UOIJENJLAS 9SiNOD BY} O} UL] E YUM [JeWAa Ue BAIaD—ad ||IM NOA jnoA yuey}]—uorjenjeag 9sinoD 9yy 930/dWoD SG CE GH] ey ER Ee Se SS en8 a SE & £8 Gr Ss ‘Aspen HYSYS Dynamics: io to Dynamic Modeling Transitioning from Steady State Dynamics Transitioning from Steady State to Dynamics Aspen HYSYS Dynamics: Introduction to Dynamic Modeling B Lesson Objectives Provide a theoretical overview of the Aspen HYSYS Dynamics Pressure/Flow Solver Define dynamic pressure/flow specifications and equipment sizing data Review the solving strategy and degrees of freedom analysis of HYSYS Dynamics Utilize the Dynamics Assistant to check the preparedness of a simulation for dynamic calculations ‘©2015 AspenTech, All Rights Reserved, ‘Aspen Technology, Ine[Aspen LIYSYS Dynamics: Intro to Dynamic Modeling ‘Teansitoning, rom Steady State to Dynamics “| Pressure-Flow Solver (1) ‘The Dynamic Solver in Aspen HYSYS is not the same as the Steady State solver The Dynamic Solver considers the Flowsheet as a Boundary Value Problem If pressure or flow specs are made on all the boundary streams (\.e, feed(s) & product(s) then P/F Solver will be able to solve all internal pressures and flows simultaneously ~ Dynamic calculations are not sequential as in steady state HYSYS , Three Key Concepts: ~ Pressure/Flow Specs at the boundary streams — Resistance Equation Operations > Calculate a Pressure Drop — Pressure Node Operations > Calculate @ Pressure ” Pressure-Flow Solver (2) Resistance Equation P spec F=nAP) Resistance Equation || 0 Fe F(a) Resistance Equation P Spec = FCP] ‘02015 AspenTech. All Rights Reserved, 222 ‘Aspen Technology, IneAspen HYSYS Dynamics: Intro to Dynamic Modeling ‘Transitioning from Steady tate to Dynamics ooo | Solution Procedure (1) REESE eee eae eee Solve Pressure/Flow Equations for the whole flowsheet ~ Resistance Equations (AP/Flow) ~ Pressure Nodes (P, V, T) ~ Material Balances (with Accumulation) - Every Time Step Control and Logical Operations Energy Calculations Solve Compositions/Flash calculations Frequency of dynamic calculations can by, configured within Integrator - Less Often (Configurable) Solution Procedure (2) Me tpn Distributed system: Thermal and component gradients in 3D (x, y, 2) are taken into account with time ~ Requires pertial differential equations in the x, y, z, and t domain ~ Typically these problems are solved via CFD. Lumped system: x, y, z gradients are ignored and all the Physical properties are considered to be équal in space ~ Represented by a set of ordinary differential equations (ODE's) ‘The lumped method saves calculation time and provides a solution reasonably close to the distributed model solution a 5 i i f i i Aspen HYSYS can also consider static head contributions in pressure calculations (dP/dz gradient considered in vessels) ¢ (©2015 AspenTech, All Rights Reserved 23 ‘Aspen Technology, In.‘Aspen HYSYS Dynamics: Into to Dynamic Modeling Transitioning from Stesdy State to Dynamics Setup of Dynamic Model (1) In Dynamics, a process simulation requires additional specifications in order to calculate = Dynamic P/F Specs on boundary streams = Pressure Node equations in locations where allowance is made for accumulation (holdup) ~ Resistance (or Conductance) equations in locations with some sort of pressure drop or increase Bite BL wate Equipment sizing is a very important step in dynamic modeling = Review all unit operations to ensure they are ready for dynamic calculation Remember to pay attention to the pressure drop across the plant Y_ NO PRESSURE DROP = NO FLOW POSITIVE PRESSURE GRADIENT = NEGATIVE FLOW Think about your model as a real operating plant "Aspen Technology, Ine,Aspen HYSYS Dynamies: Ineo to Dynamic Modeling ‘Transitioning rom Steady State Dynamics Dynamic Pressure/Flow Specifications Start by adding a dynamic pressure/fiow specification on each boundary stream = Boundary streams are defined as flowsheet inlets or outlets Dynamic P/F Spec values are based on current steady state 8 results = Specs can be modified if active Only activate pressure or flow - not both! SS en a 1 Pressure Node Operations All unit operations with significant holdup volumes are pressure nodes in a Dynamic simulation ~ Separators and Tanks = Column tray sections Pressure node operations allow for the accumulation of material in the operation ‘The Pressure-Flow relationship can be defined as: di AIUD) i. [Saas nrarennnnrn ONE 22015 AspeaTech, All Rights Reserved. 2-5 ‘Aspea Technology, Ine.Aspen HYSYS Dynaios: 5 Pressure Nodes ~ Principle (2) toto Dynamic Modeling “Transitioning tm Steady State Dynamics “| Pressure Nodes - Principle (1) A vessel has a fixed geometry (volume), Le, dV/dt = 0 Fora fixed volume, a pressure node a ie is calculated as a function of: ~ Vessel Temperature ~ Vessel Holdup < In Dynamic mode, the rate of change in pressure is elated to the rate of change of temperature {entnalpy) and the rate of change of material holdup level WF,T) A Volumetric flow balance can be expressed as: (Volume change due to pressure change) + {Volume change due to flow change) + (Volume change due to temp change) = 0 An example: Assume [warane Tied Fowsto When Liquid wat Level increases, 7 Pros * then ea vchane Vessel Pressure Aacien Inoreases Assume Taine Fed Flovrate ©2015 AspenTech, All Rights Reserved 6 ‘Aspen Technology, InePh nea ‘The P-F relationship for these unit operations can be defined as: tance (or Conductance) Equations Flow =k,{pAP — The conductance ( “k” term) is determined from the steady state flow, density and pressure drop = Unit operations that use resistence equations include: + Heaters and Coolers eer Heat Exchangers + PRS + Pumps and Compressors * Column tray sections a Resistance Equations - Valves For valves, Aspen HYSYS uses the turbulent flow equation for the P-F relationship: Flow =C,VAP it it ie a Note: C, proportionality constant incorporates the C, of the valve and its opening % Aspen HYSYS Dynanies:Inro to Dynamic Modeling ‘Transitioning trom Steady State to Dynamics { ©2015 AspenTech. All Rights Reserved 7 ‘Aspen Technology, Ine\ Aspen HYSYS Dynamics: Intro to Dynamic Modeling ‘Transitioning from Steady State 10 Dynamics F | Equipment Sizing Inputs Typically found on a unit operation Rating or Dynamics tab = Valve sizing + Valve type + Normal vaive opening position + Pressure drop across valve (from steady state] * Current flow rate = Sizing the Separator ~ Sizing the Heat Exchanger = Sizing the Heater/Cooler Aspen HYSYS equipment sizing routines can be used, defaults accepted, or values can be provided by the user ' A Dynamic Inputs for Unit Operations \ eee ntaiemr eran eee | Use this table as [inner pean nstniysren gare snr ars a guide for Eee ee transitioning unit Sarma, operations to dynamics wate es a OR TOT ams — ave ar mee ges gone whee | HSS ce elt eg ee a me ing | gg oe a NT AR Teas [raat ont rar rap sears he aan iy sympa Cab chergein von. etn tap tats sete ‘Aspen Technology, Ine