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Deaerator PG Test

The document provides the deaerator performance test procedure for the 3x660MW Talwandi power plant units in India. It outlines the purpose, system specifications, test standards, preconditions, apparatus, procedures, data measurement, and acceptance criteria for testing the deaerator performance. Key points include checking the oxygen content and condensate water flowrate at the deaerator outlet, maintaining steady load conditions during the 2-hour test, and confirming oxygen content is less than 7ug/L upon acceptance.

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Preitee Ranjan Pradhan
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89 views7 pages

Deaerator PG Test

The document provides the deaerator performance test procedure for the 3x660MW Talwandi power plant units in India. It outlines the purpose, system specifications, test standards, preconditions, apparatus, procedures, data measurement, and acceptance criteria for testing the deaerator performance. Key points include checking the oxygen content and condensate water flowrate at the deaerator outlet, maintaining steady load conditions during the 2-hour test, and confirming oxygen content is less than 7ug/L upon acceptance.

Uploaded by

Preitee Ranjan Pradhan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
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印度 TALWANDI 电厂 3×660MW 机组

除氧器性能试验方案
Deaerator Performance Test Procedure
Of India Talwandi Powerplant 3×660MW Unit

编 写 Prepared by： 高满生

审 核 Checked by： 张才稳

批 准 Approved by： 刘绍银


CONTENTS INDEX 目录

1 试验目的 Purpose of Test............................................................................................................1


2 除氧器系统主要技术参数 DEAERATOR System Specification.................................................1
3 试验标准 TEST Code...................................................................................................................1
4 试验条件 Precondition for Test..................................................................................................2
4.1 汽轮机设备条件 Turbine equipment condition........................................................................2
4.2 除氧器系统条件 Deaerator System condition.........................................................................2
5 试验用仪器 Apparatus for Test..................................................................................................2
6 试验过程 Test Procedure...........................................................................................................2
6.1 试验工况的调整 Adjusting of test conditions..........................................................................2
6.2 观测频率和试验持续时间 Frequency of Observations and Durations of Test.................3
6.3 试验时间 Time select of Test.......................................................................................................4
7 试验数据的测量 Test Data and Parameters to be Measured....................................................4
7.1 人工记录表样本 Manul Samples log sheets....................................................................................4
7.2 试验测量数据 Auto record Data and Parameters to be Measured.................................................4
8 验收标准 ACCEPTANCE CRITERIA......................................................................................................4
9 附录 APPENDIX...............................................................................................................................4
9.1 试验用人工记录表格 Manul recording Table of test......................................................................4
9.2 试验用自动记录表格 Auto recording Table of test...........................................................................5
Deaerator Performance Test Procedure of INDIA TALWANDI 660MW Unit
印度塔尔万迪 660MW 机组除氧器性能测试方案

1 试验目的 Purpose of Test

This test is a function test. The purpose is to check the following performance
parameter of deaerator. 本试验是功能性试验，试验的目的是检验除氧器如下性能指标:

(1) O2 content in water at the outlet of the Deaerator 除氧器出水含氧量。

(2) The condensate water flowrate at the inlet of the Deaerator 除氧器进口凝结水流量。

2 除氧器系统主要技术参数 Deaerator System Specification

工作压力/Working pressure : 0.147～1.116 MPa(a)

工作温度/Working temperature : 182.4 ℃

设计压力/Design pressure : 1.30 MPa(g)

设计温度/Design temperature : 375/200 ℃

总容积/Gross contents : 355 m3

有效容积/Net contents : 230 m3

外径/Outside diameter : 3960 mm

直段长度/TL to TL length : 27000 mm

图号/Drawing No. Deaerator : DF1048-0

每台除氧器喷嘴数量/Number of sprayers of Deaerator : 2

喷嘴图号/Drawing No.of sprayer : 11964-103-603

喷嘴型号/Type of sprayer : TYPE1200

3 试验标准 Test Code

(1) Manual For Erection Commissioning Operating Maintenance Spray-Type Feed water
Deaerator给水除氧器安装、调试、运行维护手册
(2) The part of PERFORMANCE TESTING in contract. 合同中性能测试部分

4 试验条件 Precondition for Test

4.1 汽轮机设备条件Turbine equipment condition


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Deaerator Performance Test Procedure of INDIA TALWANDI 660MW Unit
印度塔尔万迪 660MW 机组除氧器性能测试方案
Steam turbine main equipments and auxiliary equipments are normal, the power of
tested unit is above 600MW.

汽轮机组主辅设备运行正常，汽轮机组 600MW 以上负荷运行。

4.2 除氧器系统条件 Deaerator System condition


Make sure that the vent valves are opened and that properly sized orifice plates are
installed. A continuous, small steam plume should be visible.确保排汽阀开启，节流孔正确
安装。除氧器正常运行时可以看到连续少量的蒸汽排出。

The check valve in the steam balance/safety line is installed in the correct way 蒸汽平
衡止回阀方向正确

There is not damage to the steam rake and/or other internals. 蒸汽鼓泡管无损坏或者
其它内件无损坏。

O2 content is normal in the outlet water of condensate pump.凝结水泵出水含 O2 量正


常

The temperature difference between the incoming water and the deaerator is normal.
进水与除氧器之间的温差正常（不能太小）。

Calibrate instrument and check the sampling method and air tightness of the sample
lines. 校准测量仪表，确保测量管线的密封性和采样方法正确。

The addition of chemicals such as N2H4 in condensate water and feedwater is normal.
化学药物如凝结水和给水中联氨的添加工作正常。

5 试验用仪器 Apparatus for Test

The online O2 measuring instrument 现场在线氧量表。

DCS condensate water flowrate at the inlet of the Deaerator 除氧器进口凝结水流量。

6 试验过程 Test Procedure

6.1 试验工况的调整Adjusting of test conditions


Before any test run, the turbine and all associated equipment shall be operated in
accordance with the testing requirements。Appropriate means shall be employed to keep
constant load. Every effort shall be made to run the tests under specified operating

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Deaerator Performance Test Procedure of INDIA TALWANDI 660MW Unit
印度塔尔万迪 660MW 机组除氧器性能测试方案
conditions, or as close to specified operating conditions as possible in order to avoid the
application of corrections to test results, or minimize the magnitude of the corrections.

试验前根据试验工况要求调整机组运行方式，并采用适当的方式保持负荷稳定，机组运
行参数尽可能地接近规定参数。
Table 1 Permissible Deviation of Variables 参数的允许偏差
Permissible Deviation for the Average of the
design
Test Conditions from Design or Rated
Item 测试名称 value
Conditions
设计值
平均值相对规定值的允许偏差
Generator power 发电机负荷 660MW ±5.0%
Main steam pressure 主蒸汽压力 24.2MPa ±3.0%
Main and reheat steam
temperature 主蒸汽、再热蒸汽温 566.0℃ ±16℃
度
The condensate water flow in
TMCR condition 凝 结 水 流 量 1511t/h
(TMCR)
O2 content in the outlet water of
condensate pump 凝结水泵出水 <30ug/L
含氧量
O2 content the outlet water of
deaerator 除氧器出水含氧量 <7ug/L

6.2 观测频率和试验持续时间Frequency of Observations and Durations of Test


A steady-state test run of two-hour duration should be reached for each load point.
The first hour is to attain temperature equilibrium for the system of the cycle, the second
hour is for acquiring the calculation readings.

每一个工况试验持续时间不小于 2 小时，前 1 小时为机组稳定运行时间。试验连续记录


时间不小于 1 小时。

The measuring interval for oxygen content is 30 minutes.


人工记录的氧量，每 30 分钟记录一次。

The condensate water flow data are acquired by computer data acquiring system with
the intervals of 1 minute.

凝结水流量数据由计算机数据采集系统采集，每 1 分钟自动记录一次数据。
6.3 试验时间Time select of Test
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Deaerator Performance Test Procedure of INDIA TALWANDI 660MW Unit
印度塔尔万迪 660MW 机组除氧器性能测试方案
This test can be carried out at the same time of Turbine heat rate test, Also can be
carried out especially for itself.

本试验可以与汽轮机组热耗率试验同时进行，也可以单独进行。

7 试验数据的测量 Test Data and Parameters to be Measured

7.1 人工记录表样本 Manul Samples log sheets


See Appendix 9.1. 见附录 9.1
7.2 试验测量数据 Auto record Data and Parameters to be Measured
See Appendix 9.2. 见附录 9.2

8 验收标准 Acceptance Criteria

If the O2 content in the outlet water of condensate pump（O2 content in the inlet water of
deaerator） is normal,the correction calculation of O2 content in the outlet water of deaerator is
not needed. O2 content in the outlet water of deaerator should be less than 7ug/L.

如果凝结水泵出水含 O2 量正常，除氧器出水含氧量不需要修正。除氧器出水氧含量应
该低于 7 ug/L.

If the O2 content in the outlet water of condensate pump（O2 content in the inlet water of
deaerator） is abnormal,the correction calculation of O2 content in the outlet water of deaerator is
needed.The correction curve is provided by manufactor. After correction，O2 content in the outlet
water of deaerator should be less than 7ug/L.

如果凝结水泵出水含 O2 量不正常，除氧器出水含氧量需要进行相应的修正。修正曲线
由制造商提供。修正后的除氧器出水氧含量应该低于 7 ug/L.

9 附录 Appendix

9.1 试验用人工记录表格 Manul recording Table of test


Table 9.1. Manul recording table 人工记录数据表
No. DATE TIME（every 30 minutes） O2 content in water at the O2 content in the outlet

序号 日期 时间（每隔 30 分钟） outlet of the Deaerator water of condensate pump.

除氧器出水含氧量 凝结水泵出水含 O2 量

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Deaerator Performance Test Procedure of INDIA TALWANDI 660MW Unit
印度塔尔万迪 660MW 机组除氧器性能测试方案
1.
2.
3.
4.

9.2 试验用自动记录表格 Auto recording Table of test


Table 9.2. Auto recording table（same as Turbine HeatRate test）自动记录数据表
No.序 DATE TIME Reheat
The Main steam
号 （every 1 Generator Main steam steam
condensate temperatur
minute） power 发 电 pressure 主 temperature
water flow 凝 e 主蒸汽温
机负荷 蒸汽压力 再热蒸汽温
结水流量 度
度

1.
2.
3.
4.
5.
6.
7.
8.

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