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Fan Clutch PDF

This document provides contact information for the corporation's headquarters in Japan and offices in the US and Korea. It also lists fan clutch information and applications for various vehicle models, including Hyundai, KIA, GM Daewoo, and SsangYong. The document contains details on fan clutch types, components, functions, troubleshooting, and specifications for original equipment applications.

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Cuong Dinh
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© © All Rights Reserved
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0% found this document useful (0 votes)
673 views20 pages

Fan Clutch PDF

This document provides contact information for the corporation's headquarters in Japan and offices in the US and Korea. It also lists fan clutch information and applications for various vehicle models, including Hyundai, KIA, GM Daewoo, and SsangYong. The document contains details on fan clutch types, components, functions, troubleshooting, and specifications for original equipment applications.

Uploaded by

Cuong Dinh
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Corporation (JAPAN)

No. 150-3, Handa, Kawanishi-cho, Shiki-gun, Nara 636-0295


Tel. 81-745-1911 / Fax. 81-745-44-1930

North America lnc. (U.S.A)


West Office(Califonia)
2725 EL Presidio Street, Carson, CA90810
Tel. 1-310-631-7555 / Fax. 1-310-631-5795
East Office(New Jersey)
200 Herrod Blvd. Dayton, NJ08810
Tel. 1-609-655-2422 / Fax. 1-609-655-2257

Korea Corporation
#53, Sungsan- dong, Changwon- city, Fan clutch
Kyungnam- do (641-315)
Tel. 82- 55-279-1313 / Fax. 82-55-261-1615
http://www.gmb.co.kr
Index

PART 1 FAN CLUTCH INFORMATION


Fan clutches 4
Design for parts 5
Funtions & Overview of design 6
Definitions 6
Troubleshooting 7
GMB Auto Fan Clutch Type 8

PART 2 FAN CLUTCH APPLICATION


HYUNDAI 10
KIA 15
GM DAEWOO(DAEWOO) 17
SSANGYOUNG 17
FAN CLUTCH INFORMATION

Fan clutches
Design for parts
Funtions & Overview of design
Definitions
Troubleshooting
GMB Auto Fan Clutch Type
Fan Clutch

Fan clutches

Fan clutches reduce the drain of condenser. The fan clutch engages however, the constant engagement of
engine horsepower and improve the and provides air flow only when the fan clutch decreases engine
efficiency of a vehicle's cooling cooling is needed. When disengaged, efficiency in comparision to a thermal
system. Fan clutches are fluid coupling the fan clutch "powers down" reducing fan clutch.
devices which provide air flow through horsepower drain and increasing fuel
the radiator by using the water pump economy.
shaft to power a rigid fan blade. Fan IMPORT/COMPACT FAN CLUTCHES
clutches are available in thermal and When engaged, the standard duty
non-thermal designs. fan clutch spins at approximately 75% These newly designed 5 & 6 inch fan
of the water pump speed. The heavy clutches offer the look and fit of O.E.
Fan clutch replacement may be duty and severe duty clutches provide The slim design and the use of
required when any of the following additional air flow, spinning at mounting studs (like O.E.) instead of
conditions exist: approximately 90% of the water pump bolts make installation much easier.
speed.
Engine overheating
Silicone leaking from the fan clutch unit All thermal fan clutches disengage HEAVY DUTY FAN CLUTCHES
Fan spins with little or no resistance and spin at about 33% of the water
(free wheels) pump's speed when cooling is not Heavy Duty fan clutches are
Greasy build up at thermal spring or required. This results in: designed specifically for light trucks,
where shaft exits rear housing motorhomes and towing vehicles.
Fan clutch vibrates on shaft or will not turn MORE EFFICIENT USE OF ENGINE
Squealing noises from the bearing POWER
IMPROVED FUEL ECONOMY SEVERE DUTY FAN CLUTCHES
Note: The fan clutch should be LESS FAN NOISE
checked for possible replacement EXTENDED BELT AND WATER PUMP Severe Duty fan clutches feature the
when a water pump is installed. LIFE look and if of O.E. and are designed to
meet the severe driving conditions of
today's sport utility vechicles, light
THERMAL FAN CLUTCHES NON-THERMAL FAN CLUTCHES trucks and motorhomes.

Thermal fan clutches have a built-in Non-thermal fan clutches are All our fan cluthces are designed and
thermostatic coil spring that detects constantly engaged and have a limited built to the highest quality standards
the air temperature passing through maximun spin rate. A non-thermal fan and provide performance that meets or
the radiator and air conditioning clutch achieves proper fan rotation exceeds the O.E. specifications.
speeds for necessary cooling;

4
Fan Clutch

Design for parts

■ GMB Auto Fan Clutch : Features

Hole Case
Rotated with cover and
For mounting fan
driven by a rotor

Cover
Rotated with case and
driven by a rotor Rotor
disk for driving
case & cover

Valve
For controlling viscous oil
between activating chamber
and storage chamber
Pulley shaft
For mounting water
pump hub or fan pulley
Bimetal
For detection of air temp.
through a radiator

Bearing
Of high speed &
Storage chamber high heat-resistant
For storing viscous oil while
the fan speed is disengaged

Activating chamber Return hole for oil


Through which viscous oil
In which viscous oil act while
returned from activating
the fan speed is engaged
chamber to storage chamber

5
Fan Clutch

Funtions & Overview of design

Functions
■ Auto Fan Clutch plays most important role in the engine cooling system.
■ Auto Fan Clutch, driven by the water pump pulley(or fan pulley), controls fan speed automatically according to the temperature
change of coolant.
■ Auto Fan Clutch reduces noise and increase fuel-air ratio keeping the temperature of coolant constant.

Overview of design
■ Auto Fan Clutch must keep fan R.P.M uniform at specified operating temperature in order to satisfy cooling requirements
for each vehicle.
■ Auto Fan Clutch must not cause NVH & engine overcooling due to excessive fan R.P.M, and must not overheat engine
because of insufficient fan R.P.M.
■ Auto Fan Clutch has the durability tantamount to the vehicle life.

Fan Clutch

Definitions

A typical Auto Fan Clutch in engine room layout


: Generally, it is located at the rear of a radiator controlling fan speed according to the temperature change of coolant

Fan & clutch

Radiator

Inter cooler

Shroud

6
Fan Clutch

Troubleshooting

Fan Clutch Overview


1) Noise. Fan noise is sometimes evident under the following normal conditions:
- When clutch is engaged for maximum cooling.
- During First few minutes after start-up until the clutch can redistribute the silicone fluid back to its normal Disengaged
operating condition after overnight settling.

Fan noise or an excessive roar will generally occur continuously, however, under all high engine speed conditions (2500 rpm
and up) if the clutch assembly is locked up due to an internal failure. If the fan cannot be rotated by hand or it here is a rough
grating feel as the fan is turned, the clutch should be replaced.

2) Looseness. Under various temperature conditions, there is a visible lateral movement that can be observed at the tip of
the fan blade. This is a normal condition due to the type of bearing used. Approximately 1/4"(6.5mm) maximum ateral
movement measured at the fan tip is allowable. This is not cause for replacement.

3) Silicone Fluid leak. The operation of the unit is generally not affected by small fluid leaks which may occur in the area
around the bearing assembly.

4) Engine Overheating. If the fan and clutch assembly free- wheels with no drag(revolves over five times when spun by
hand), the clutch should be replaced.

HOW TO TELL IF A FAN CLUTCH IS DEFECTIVE:


1) Check for oil streaks (or dust collected on oil streaks) on the fan clutch. It's a sure sign that the intenral fluid
that provides the clutch actions is leaking.

2) Check for a worn bearing. Grasp the fan blade on either end, with the engine off, and check for lateral movement. If
there's more than 1/4" of side-to-side movement, the bearing is worn and the unit needs replacement.

3) Check for proper fan clutch operation. First, run the engine until operating temperature is reached. Next, with the
engine off, give the fan blade a gentle spin. If it rotates more than twice, the clutch is worn and needs replacing. If fan
rotation is rough or noisy, or the fan fails to turn, the unit is worn out and needs replacement.

7
Fan Clutch

Types

GMB Auto Fan Clutch : Type (Commercial vehicle:1Ton-3.5Ton)

HMC PORTER 4000 3300±150 Ø430x8P


GRACE
GALLOPER
STAREX
HMC MIGHTY 4000 3600±150 Ø430x8P
CHORUS
COUNTY
KMC BONGO
TOPIC 4200 3000 Ø410x8P
BESTA
TITAN
SPORTAGE
PREGIO 5000 3750
FRONTIER
DWMC MUSSO 4000 3750±150 Ø400x6P
ISTANA 4000 3700±150 Ø460x9P

GMB Auto Fan Clutch : Type (Commercial vehicle:4.5Ton-5Ton)

HMC 4.5-5Ton 3200 3000±100 Ø520x6P


TRUCK
KMC RHINO 3500 3150±150 Ø480x6P
TRUCK

GMB Auto Fan Clutch : Type (Commercial vehicle:380HP-430HP)

HMC BUS 2400 2150±100 Ø640x8P


TRUCK Ø700x8P
DWMC BUS 2400 2100±150 Ø650x8P
TRUCK Ø700x10P

8
FAN CLUTCH APPLICATION

HYUNDAI

K I A

GM DAEWOO(DAEWOO)

SSANGYOUNG
FAN CLUTCH HYUNDAI
Application
GMB No. OEM No. ENGINE ENG.SIZE MODEL year

GWHY-01F 25720-81041 D6AB, D6AV, 11149cc AERO CITY, AERO SPACE, 09M 89Y~
D6AZ, D8AB, 16031cc AERO EXPRESS Model All 12M 02Y
D8AY

GWHY-02F 25237-93110 D6BJ, D6BR 7545cc 4.5TON, 5TON TRUCK, BUS 01M 88Y~
01M 97Y

GWHY-08F 25720-43600 MPI 2400cc PORTER, GRACE(Export - EC exclusion)


06M 90Y~
12M 02Y

GWHY-09F 25239-72120 D6AB, D8AV, 16031cc 10∼12TON TRUCK, CARGO, DUMP 01M 98Y~
D8AY 12M 01Y

GWHY-10F 25239-41301 D4AF, D4AE(TC), 3298 / 3567cc 2.5, 3.5TON MIGHTY, CHORUS Model All 01M 92Y~
D4AL(Tci) 12M 97Y

GWHY-12F X25232-36001 V6 3000cc GALLOPER 08M 91Y~


03M 00Y

GWHY-13F 25720-55010 D6BR 7545cc AERO TOWN 02M 95Y~


04M 00Y

GWHY-15F 25720-43660 MPI 2400cc PORTER, GRACE 03M 97Y~


(Domestic, Export - EC Zone Only) 12M 02Y

10
FAN CLUTCH HYUNDAI
Application
GMB No. OEM No. ENGINE ENG.SIZE MODEL year

GWHY-17F 25239-70010 D8AY(Tropical), 16031cc 15TON over CARGO, DUMP, TANK LORRY 01M 98Y~
D8AB, D8AX 12M 01Y
(Domestic)

GWHY-19F 25237-42560 D4BA, D4BB 2500cc GALLOPER, PORTER, GRACE 09M 96Y~
2600cc 05M 00Y

GWHY-19F-01 25237-42561 D4BA, D4BB 2500cc GALLOPER, PORTER, GRACE 06M 00Y~
2600cc 07M 03Y

GWHY-20F 25237-42920 D4BB, D4BF 2500cc STAREX 09M 96Y~


2600cc 05M 00Y

GWHY-20F-01 25237-42921 D4BB, D4BF 2500cc STAREX 06M 00Y~


2600cc 07M 03Y

GWHY-20F-02 25237-42922 D4BB, D4BF 2500cc STAREX, RIBERO 08M 03Y~


2600cc Now

GWHY-21F 25237-93200 D6BR 7545cc 8TON TRUCK 02M 97Y~


04M 00Y

GWHY-22F 25239-45001 D4AF, D4AE(TC), 3298cc COUNTY, CHORUS Model All 01M 98Y~
D4AL(Tci) 3567cc (Tropical exclusion) 04M 03Y

11
FAN CLUTCH HYUNDAI
Application
GMB No. OEM No. ENGINE ENG.SIZE MODEL year
GWHY-23F 25239-45101 D4DA, D4DB 3298cc MIGHTY Model All(Tropical exclusion) 01M 98Y~
3567cc 04M 03Y

GWHY-26F 25237-42200 4D56, V6 2500cc TERRACAN 04M 00Y~


3000cc Now

GWHY-27F 25720-8A800 L 12900cc AERO CITY, AERO SPACE, AERO EXPRESS 01M 00Y~
Model All 11M 03Y

GWHY-28F 25237-4A000 A 2500cc STAREX, RIBERO, SORENTO, PORTER 03M 02Y~


Now

GWHY-29F 25720-55200 KK TCI 6600cc AERO TOWN 05M 00Y~


Now

GWHY-30F-01 25237-42101 4D56 TCI 2500cc STAREX, RIBERO, PORTER 06M 00Y~
07M 03Y

GWHY-30F-02 25237-42102 4D56 TCI 2500cc STAREX, RIBERO, PORTER 08M 03Y~
Now

GWHY-31F 25239-84410 L 12900cc 15TON over TRUCK, CARGO, DUMP, 12M 03Y~
TANK LORRY Now

12
FAN CLUTCH HYUNDAI
Application
GMB No. OEM No. ENGINE ENG.SIZE MODEL year
GWHY-32F 25237-42610 4D56 TCI 2500cc PREGIO, FRONTIER 01M 01Y~
07M 03Y

GWHY-33F 25720-8C300 D6AB, D6AV, 11149cc AERO CITY, AERO SPACE, AERO EXPRESS 01M 03Y~
D6AZ, D8AB, 16031cc Model All 10M 03Y
D8AY

GWHY-35F 25239-45010 D4AF, D4AE, 3298cc COUNTY, MIGHTY(D4AL exclusion) 05M 03Y~
D4DA,D4DB 3567cc 12M 03Y

GWHY-36F 25239-45500 W 3907cc MIGHTY Model All 01M 04Y~


Now

GWHY-37F 25239-45020 D4AL 3567cc MIGHTY (D4AL Only) 05M 03Y~


12M 03Y

GWHY-38F 25237-42750 4D56 TCI 2500cc FRONTIER 04M 03Y~


Now

GWHY-39F 25720-8C800 L 12900cc AERO CITY, AERO SPACE, AERO EXPRESS 12M 03Y~
Model All Now

GWHY-43F 25720-5E100 KK-CNG 6606cc AERO TOWN 09M 03Y~


Now

13
FAN CLUTCH HYUNDAI
Application
GMB No. OEM No. ENGINE ENG.SIZE MODEL year
GWHY- 45F 25237-42650 4D56 TCI 2500cc STAREX, RIBERO, PORTER 09M 04Y~
Now

GWHY- 48F 25239-45550 W 3907cc County Model All 01M 04Y~


Now

14
FAN CLUTCH KIA
Application
GMB No. OEM No. ENGINE ENG.SIZE MODEL year

GWK-02F 0K410 15 140 SH 3581cc TRADE / TITAN(2.5TON) 02M 92Y~


SL 3000cc TITAN(1.4TON), TOPIC 06M 94Y
SS 2700cc

GWK-03F 0K758 15 150D SC 2367cc CERES 01M90Y~


SF 2400cc OLD POWER BONGO 06M 94Y

GWK-05F 0K770 15 140C MAGMA 2200cc SPORTAGE(DSL) 04M 89Y~


R2 2200cc ROCSTA, BESTA 06M 92Y
PHOTO NOT
AVAILABLE@ AT
TIME OF PRINTING

GWK-06F-01 0K028 15 140 FED 2000cc SPORTAGE(North America) 07M 96Y~


02M 01Y

GWK-06F-03 0K048 15 140A FED 2000cc SPORTAGE(North America) 12M 02Y~


07M 04Y

GWK-11F 0K65A 15 140D J2 2665cc FRONTIER, PREGIO, TOPIC 07M 94Y~


JS 2700cc WIDE BONGO 10M 96Y

GWK-14F-01 0K01W 15 140 FED 2000cc SPORTAGE(EC,Middle East,Domestic) 07M 96Y~


02M 01Y

GWK-14F-03 0K038 15 140A FED 2000cc SPORTAGE(EC,Middle East,Domestic) 12M 02Y~


07M 04Y

15
FAN CLUTCH KIA
Application
GMB No. OEM No. ENGINE ENG.SIZE MODEL year
GWK-15F 0K77J 15 140 J2, JT 2665cc FRONTIER, PREGIO 11M 96Y~
2957cc 04M 99Y

GWK-17F 0K77M 15 140 J2, JT 2665cc FRONTIER, PREGIO(the Middle East) 05M 99Y~
2957cc 10M 02Y

GWK-19F 25215-4X100 J3 2902cc TERRACAN 06M 01Y~


04M 03Y

GWK-20F-01 25215-4Z200 JT 2957cc PREGIO(Brazil Export, 24 Person) 11M 02Y~


05M 05Y

GWK-22F 25230-2W100 RF TCI 1998cc SPORTAGE 11M 02Y~


07M 04Y

GWK-23F 25215-4Z100 J2, JT 2665cc FRONTIER, PREGIO 11M 02Y~


2957cc 10M 03Y

GWK-24F 25215-4X600 J3 2902cc FRONTIER, PREGIO 11M 03Y~


Now

16
FAN CLUTCH GM DAEWOO
Application
GMB No. OEM No. ENGINE ENG.SIZE MODEL year

GWDW-02F 65. 06650-6010 D1146 ENG


65. 06650-6007

FAN CLUTCH SSANGYOUNG


Application
GMB No. OEM No. ENGINE ENG.SIZE MODEL year

GWSY- 04F 21232-05000 OM 601/602 ENG 2299cc MUSSO, KORANDO 10M 94Y~
A661 200 30 22 2874cc 12M 00Y

GWSY- 05F A661 200 32 22 OM602 ENG 2874cc ISTANA 09M 96Y~
12M 02Y

17
MEMO
MEMO
MEMO

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