CONTRACT NO.

TANK D101-1
REPAIR AND CLEANING SERVICES PBL- 2017 -056

DOCUMENT NO.
6 Sheets
EGATRA 002/QC/P roced u re/G KP I 2017

QUALITY CONTROL PROCEDURE

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A 22t08t2017 lssued for Approval "NNA

SGO YS DAB Approved Approved
Rev. Date Description
PT. GATRA KILANG PERSADA PETROGAS PETROGAS
 QUALITY CONTROL PROCEDURE

TANK D101.1 REPAIR AND CLEANING

ffil PetroGas
-rr- SERVICES
llllirtt?-1
PBL-2017-056

TABULATION OF REVISED SHEETS

REVI-S!ONS
 QUALITY GONTROT PROCI DURE

rlii
I TANK D101.1 REPAIR AND CLEANING RA
Ii. I

i SERVICES

PBL-2017-056

I. SCOPE

a. lnspection and test of equipment shall be basen ofl approved drawing and applieable
procedur"es.
b. The Quality Control Department shall responsible for the following but not limited to:
- Continuous check for all production process during the whole fabrication periods.
- Conduct all required tests, checke, and inspeetion.
- Maintain teh record for all the Quaiity Control Document for reviedreference at all
times ancifinalMDR.

II. REFERENGE

O a, Mater'ial . AST|TI A2Fl3 Gr. C

b. Welding :ASME lX.
c. Client specification : Client's drawing approval.
III, RAW EflATERIAL PROCURESflENT

a. All raw rnaterialwill be supplied by Subcontractor shall be backed up by and conform to

their relevant mill test certificate.
b. When nraterial received from the milldoes not satisfy the standard tole.rance for camber,
profile,flatness or sweep corrective work by the use of controlled heating, chernical and
mechanical straightening, subjcct to the linnitation of the standards may be perfonn. lt
could be done or shall be r"eplace with a new one and precise one.
c. Steel material for fabrication shall not be heavily pitted or rusted.
d. Subcontractor shallprovide the following documents for record and controlof mderial.
- Material list & cutting plan.
- Material test report / mill certificate (from the supplier).
o - Delivery list.
IV. MATERIALRECEIVIi{GINSPECTION

a. Upon arrival of the rnaterial

at fabricefron yards, Warehouse Section wlll inform OA/QC
Department and Project Control to reeheek the raw material. Sicope of the inspeciion
shall include visual dimension, sharpness, thickness, heat number or manufaturer
number, etc.
b. ldentification marks of nnaterial grade shall be cleanly marked on all ptece of rnaterial
inciuding those cut from stsck of from the whoie material itseif. This identification marks
shall remain clearly visibie at all tinre- Recommended type oJ mediu*t for identificetion
marking shall be starnp, paint, or Grayons. Subeontractor sha!! propose to Contractor the
method inspection.
c. Any non-eonfoncance beMeen Client document and materlal received by Petrogas,
QAIQC Depa#rrrent w'ill inFom with Qu*lity Assur=nce Gon{irmattan (QAC).
d. When sorne materials are unaceeptable, QAIQC Department marked the rnaterial as
"REJECTED'.
 QUAUTY CONTROL PROCEDURE

TANK D101.1 REPAIR AND CLEANING

SERVICES
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PBL-2017-056

e. Repair material shall be meet Client specification and repair procedure approved by
l.\lian+
t/[u! lr.
f. lnspection result shall be repoded in Material Receiving Repoft.

V, MATERIAL CONTROL

a. After material received inspection has been conducted and material been accepted, the
Warehouse Sc.ction shall store the nrcterial and issue to the fabrication section upon
instruction.
b. The rnaterial received by Warehouse Section and material issue for fabrication shall be
continuously reported to Project Cor:trol.
c. The excess ravr maierial fronr the fabrication section slrall cleariy be iderntified and
o rJ
returned to the Warehouse Section for restore.
Str,l':k inat$.!"ial or.r u/ilr()horrse shall tle checkcd for visua! and dimension by Qttalitv
Cor:troi. Ir,iaterial slior-ri,j be store in secure place to presetve the accuracy and Qualityr
before process fabrication.

VI. QUALITY CONIROL INSPE'TIGT+ FfrOGRF.HS FOf: FF.BRICATIST*

All fabrication part shall be inspecteci to the following items:

;r. ldentification nrarks,
'1. I'ri:i-isfer of i,lentifica'rion niai"ks (include heat nun:ber) shall be r;heckec prior to
cutting.
2 Materiel ti'aceabiiity report s!'rail be rnade.

Marking.
1. Giving the mark OK, if result of mark is conect.
2. A{ter giving mark OK, we cafl do the next process.
e Dimension.
1. Checking the "MAL" accorCing on the piace.
2. MAL made the duplicated equipment as sarne as one from paperlptywood.
3. ldentify that the $IAL has been rnade and checked in accordance to drawing approval.
4. Only approved MAL will be used for fabrication proeess (marking, cutting, bending,
rolling, and beveling).
5. Progiesaive dimensional check sltal* be coilducted at stages before, during, a*d after
the m anufacturin g prrcess-
6. Dimensional mar.king shall be checked prior to cutting, beveling, bending, and rolling.
After part or final assernbling, alt dimensional marks are to be reconfirmed for
accuracy prior to further works such as reforming, etc. in which the dtrnensional
inspction shall be conducted.
7. All measuring tools tro be used for meaeuring and inspcc'tions shall be ealibrated by
an Authorized .fuency. The calibration records shall be kept as a QA records.
L Check with measuring tools all dimensional of individual members/shop assemblies,
within the specified tolerance.
 QUALITY CONITROL PROC EDU RE

TANK Dl01.1 REPAIR AND CLEANING

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PEL-2017-05S

9. lnspection result shall be reported in Dirnension lnspection Report form.

VII. ACCEPTANCE CRITERIA FOR DIMENSIONAL CHECK

Dimension tolerance lor steel structure fabrication shall be accordance with client
specification.

VI!I. QUALITY CGI.ITROL INSPECTION PROGRAMS FOR V1JELDING

a, Prior to welding activity, welding procedure qualification test, welding procedure

specification, welding map, welder pedormance test arrd wclder list shal! be reviewecl and

a b.
appr<.rved by Contract'or and Conrpany.
All fabricated parst shall be inspected as to the following:
- Visual inspection.
- Wr:lding inspec:tior-: shal! ertsure all paranteter and condition.
- As per WPS/PQR and welder iras been fulfill before welding, during, and after
welding.
- Ail wclding will be visually inspected to checked if that there are defect such as
undercut, crack, blow hole, slag inclusicn, and fused spatter.
- All parts shal! be thorcughly cleaned. All dirts, weiding electrode stubsand foreign
matter shal! be removed.
- The leg size of fillet should be in accordance with the design stipulation.
- Formed oorner of bracket shall be visuelly cheeked, and shall be no crack or harmful
defects is prociucecJ
- Welding tolerance shall be accordance with client specification.
NDE
- Non D*striictive Exaniination (Nfit) of pressure boundary rryeld anci attachrnent
wekls to pressure boundary shall be done in accordance with the approved NDE
procedure

c. When PWHT and hardness test is required, therefore Siibcontractor shall maintain these
activities to t:omply* with the approved procedures.
d. inspection resuii shall be r"eported irr iite Weiding lnspectiott iieport form.

IX. QUALITY COzuTRSL IHSPEC'TI$$I FROGRAM FCIR PA!NTIT{G

a All surfaces prepared for painting are to be inspected and the surface preparation
siarCarc-i and paini used sllali t)e r':vieir-,cd and approvod by Contractor pr"ior io the stad
cf [ire rvork
t) Contractor shall tre notified of any defects, improper material or workmanship or any
conditiorrs which affect the seiisfactory pcrfcrrnancc arril peirTrailerret! of u,,oi'k.
No woi'k shaii proceecJ at arty sta!,^es of the .!ob untii ttrc foliorviirg stage insp*ctirlris lravr.:
been carried out and approved:
1 Sefere blasting.
.'[hrl surf;-rce :;hall cL=riineci froin dirt, tju.st, and ot[rer foreign irtattei-
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PBL-2017-056

- The surface have cleaned shall be dried

2. After blasting:
- Grades surface preparation.
- Surface profile
3. lrnproper procedurc during applicartion, evei-r though itic specified totai dry film
thickness has been achieved, shall be sufficient cause for complete removal of the
applied material and re-application using the specified procedure
4. lnspection resuft sl-rall be reporteci in the Coating lnsp-'ction Reportform