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2005 PDF

This document provides test values for a Zexel diesel fuel injection equipment assembly number 104742-2005. It includes adjustment conditions and specifications for full load delivery and governing. The adjustment conditions specify parameters like test oil temperature, nozzle details, injection pipe dimensions, and transfer pump pressure. The full load delivery section lists target and tolerance values for pump speed, boost pressure, and average injection quantity at different engine speeds.

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Mihai-Eugen Popa
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372 views5 pages

2005 PDF

This document provides test values for a Zexel diesel fuel injection equipment assembly number 104742-2005. It includes adjustment conditions and specifications for full load delivery and governing. The adjustment conditions specify parameters like test oil temperature, nozzle details, injection pipe dimensions, and transfer pump pressure. The full load delivery section lists target and tolerance values for pump speed, boost pressure, and average injection quantity at different engine speeds.

Uploaded by

Mihai-Eugen Popa
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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104742-2005 ZEXEL test values diesel fuel-injection equipment 03/04/19 17:49:15 Page 1

ZEXEL Ass'y No. 104742-2005


Bosch Ass'y No. 9 460 611 364
Bosch Typecode
Engine Type BD30TI
Manufacturer
Edition date 02/04/09 (8)

1 Adjustment conditions
CAT Designation Unit Set value min. max. Actual values OT
Test oil ISO4113orSAEJ967
d
1404 Test oil
P Test oil temperature degC 45 45 50
Nozzle 105780-0060
Bosch type code NP-DN0SD1510
Nozzle holder 105780-2150
P Opening pressure MPa 13 13 13.3
P Opening pressure kgf/cm2 133 133 136
Injection pipe 157805-7320
P Injection pipe mm 2-6-450
Inside diameter - outside diameter - length (mm)
Joint assembly 157641-4720
Tube assembly 157641-4020
P Transfer pump pressure kPa 20 20 20
P Transfer pump pressure kgf/cm2 0.2 0.2 0.2
Direction of rotation (viewed from drive side) R
Right
(Solenoid timer adjustment condition) OFF
With S/T O-ring; S/T OFF.
Timer measuring device installation position LOW PRESSURE SI
DE
Low pressure side

2 Adjustment specification
2.1 Full load delivery
CAT Designation Unit Set value min. max. Actual values OT
P Pump speed r/min 900 900 900
P Boost pressure kPa 46 44.7 47.3
P Boost pressure kgf/cm2 0.47 0.456 0.484
P Boost pressure mmHg 345 335 355
S Average injection quantity mm3/st. 107.7 107.2 108.2
P Basic *
P Oil temperature degC 50 48 52
Remarks
CBS
CAT Designation Unit Set value min. max. Actual values OT
P Pump speed r/min 900 900 900
P Boost pressure kPa 66.7 65.4 68
P Boost pressure kgf/cm2 0.68 0.666 0.694
P Boost pressure mmHg 500 490 510
S Average injection quantity mm3/st. 120.8 120.3 121.3
S Difference in delivery mm3/st. 10 10
P Basic *
P Oil temperature degC 50 48 52
Remarks
Full
CAT Designation Unit Set value min. max. Actual values OT
P Pump speed r/min 600 600 600
P Boost pressure kPa 0 0 0
P Boost pressure kgf/cm2 0 0 0
P Boost pressure mmHg 0 0 0
C Average injection quantity mm3/st. 77.8 73.8 81.8
About
P Oil temperature degC 50 48 52

S = Setting value, C = Check value)


OT = Outside Tolerance (X is set)
104742-2005 ZEXEL test values diesel fuel-injection equipment 03/04/19 17:49:15 Page 2

CAT Designation Unit Set value min. max. Actual values OT


P Pump speed r/min 900 900 900
P Boost pressure kPa 46 44.7 47.3
P Boost pressure kgf/cm2 0.47 0.456 0.484
P Boost pressure mmHg 345 335 355
C Average injection quantity mm3/st. 107.7 105.7 109.7
P Basic *
P Oil temperature degC 50 48 52
Remarks
CBS
CAT Designation Unit Set value min. max. Actual values OT
P Pump speed r/min 900 900 900
P Boost pressure kPa 66.7 65.4 68
P Boost pressure kgf/cm2 0.68 0.666 0.694
P Boost pressure mmHg 500 490 510
C Average injection quantity mm3/st. 120.8 118.8 122.8
C Difference in delivery mm3/st. 10.5 10.5
P Basic *
P Oil temperature degC 50 48 52
Remarks
Full
CAT Designation Unit Set value min. max. Actual values OT
P Pump speed r/min 1050 1050 1050
P Boost pressure kPa 66.7 65.4 68
P Boost pressure kgf/cm2 0.68 0.666 0.694
P Boost pressure mmHg 500 490 510
C Average injection quantity mm3/st. 115.8 111.3 120.3
About
P Oil temperature degC 50 48 52
CAT Designation Unit Set value min. max. Actual values OT
P Pump speed r/min 1200 1200 1200
P Boost pressure kPa 66.7 65.4 68
P Boost pressure kgf/cm2 0.68 0.666 0.694
P Boost pressure mmHg 500 490 510
C Average injection quantity mm3/st. 118.8 109.8 127.8
About
P Oil temperature degC 50 48 52
CAT Designation Unit Set value min. max. Actual values OT
P Pump speed r/min 1750 1750 1750
P Boost pressure kPa 66.7 65.4 68
P Boost pressure kgf/cm2 0.68 0.666 0.694
P Boost pressure mmHg 500 490 510
C Average injection quantity mm3/st. 133.3 128.3 138.3
About
P Oil temperature degC 50 48 52
2.2 Governing
CAT Designation Unit Set value min. max. Actual values OT
P Pump speed r/min 2100 2100 2100
P Boost pressure kPa 66.7 65.4 68
P Boost pressure kgf/cm2 0.68 0.666 0.694
P Boost pressure mmHg 500 490 510
S Average injection quantity mm3/st. 31.3 28.3 34.3
P Basic *
P Oil temperature degC 52 50 54
CAT Designation Unit Set value min. max. Actual values OT
P Pump speed r/min 2300 2300 2300
P Boost pressure kPa 66.7 65.4 68
P Boost pressure kgf/cm2 0.68 0.666 0.694
P Boost pressure mmHg 500 490 510
C Average injection quantity mm3/st. 5 5
P Oil temperature degC 52 50 54
CAT Designation Unit Set value min. max. Actual values OT
P Pump speed r/min 2100 2100 2100
P Boost pressure kPa 66.7 65.4 68
S = Setting value, C = Check value)
OT = Outside Tolerance (X is set)
104742-2005 ZEXEL test values diesel fuel-injection equipment 03/04/19 17:49:15 Page 3

P Boost pressure kgf/cm2 0.68 0.666 0.694


P Boost pressure mmHg 500 490 510
C Average injection quantity mm3/st. 31.3 26.3 36.3
P Basic *
P Oil temperature degC 52 50 54
2.3 Idle
CAT Designation Unit Set value min. max. Actual values OT
P Pump speed r/min 350 350 350
P Boost pressure kPa 0 0 0
P Boost pressure kgf/cm2 0 0 0
P Boost pressure mmHg 0 0 0
S Average injection quantity mm3/st. 7.8 5.8 9.8
S Difference in delivery mm3/st. 2 2
P Basic *
P Oil temperature degC 48 46 50
CAT Designation Unit Set value min. max. Actual values OT
P Pump speed r/min 350 350 350
P Boost pressure kPa 0 0 0
P Boost pressure kgf/cm2 0 0 0
P Boost pressure mmHg 0 0 0
C Average injection quantity mm3/st. 7.8 3.8 11.8
C Difference in delivery mm3/st. 2.5 2.5
P Basic *
P Oil temperature degC 48 46 50
2.4 Start
CAT Designation Unit Set value min. max. Actual values OT
P Pump speed r/min 100 100 100
P Boost pressure kPa 0 0 0
P Boost pressure kgf/cm2 0 0 0
P Boost pressure mmHg 0 0 0
S Average injection quantity mm3/st. 124 94 154
About
P Basic *
P Oil temperature degC 48 46 50
Remarks
Full
CAT Designation Unit Set value min. max. Actual values OT
P Pump speed r/min 100 100 100
P Boost pressure kPa 0 0 0
P Boost pressure kgf/cm2 0 0 0
P Boost pressure mmHg 0 0 0
C Average injection quantity mm3/st. 124 94 154
About
P Oil temperature degC 48 46 50
Remarks
Full
2.5 Stop
CAT Designation Unit Set value min. max. Actual values OT
P Pump speed r/min 350 350 350
P Boost pressure kPa 0 0 0
P Boost pressure kgf/cm2 0 0 0
P Boost pressure mmHg 0 0 0
C Average injection quantity mm3/st. 0 0 0
P Oil temperature degC 48 46 50
Remarks
Magnet OFF at idling position
CAT Designation Unit Set value min. max. Actual values OT
P Pump speed r/min 250 250 250
P Boost pressure kPa 0 0 0
P Boost pressure kgf/cm2 0 0 0
P Boost pressure mmHg 0 0 0
C Average injection quantity mm3/st. 5 5
P Oil temperature degC 48 46 50
Remarks

S = Setting value, C = Check value)


OT = Outside Tolerance (X is set)
104742-2005 ZEXEL test values diesel fuel-injection equipment 03/04/19 17:49:15 Page 4

Magnet OFF at full-load position


2.6 Overflow
CAT Designation Unit Set value min. max. Actual values OT
P Pump speed r/min 1500 1500 1500
P Boost pressure kPa 66.7 65.4 68
P Boost pressure kgf/cm2 0.68 0.666 0.694
P Boost pressure mmHg 500 490 510
C Overflow quantity with S/T ON cm3/min 450 300 600
P Oil temperature degC 50 48 52
Remarks
Without S/T O-ring; S/T ON.
2.7 Pump chamber pressure
CAT Designation Unit Set value min. max. Actual values OT
P Pump speed r/min 1500 1500 1500
P Boost pressure kPa 66.7 65.4 68
P Boost pressure kgf/cm2 0.68 0.666 0.694
P Boost pressure mmHg 500 490 510
S Pressure with S/T ON kPa 716 657 775
S Pressure with S/T ON kgf/cm2 7.3 6.7 7.9
S Pressure with S/T OFF kPa 569 540 598
S Pressure with S/T OFF kgf/cm2 5.8 5.5 6.1
P Basic *
P Oil temperature degC 50 48 52
Remarks
OFF
CAT Designation Unit Set value min. max. Actual values OT
P Pump speed r/min 1500 1500 1500
P Boost pressure kPa 66.7 65.4 68
P Boost pressure kgf/cm2 0.68 0.666 0.694
P Boost pressure mmHg 500 490 510
C Pressure with S/T OFF kPa 569 530 608
C Pressure with S/T OFF kgf/cm2 5.8 5.4 6.2
P Basic *
P Oil temperature degC 50 48 52
Remarks
OFF
CAT Designation Unit Set value min. max. Actual values OT
P Pump speed r/min 1750 1750 1750
P Boost pressure kPa 66.7 65.4 68
P Boost pressure kgf/cm2 0.68 0.666 0.694
P Boost pressure mmHg 500 490 510
C Pressure with S/T OFF kPa 647 608 686
About
C Pressure with S/T OFF kgf/cm2 6.6 6.2 7
About
P Oil temperature degC 50 48 52
2.8 Timer
CAT Designation Unit Set value min. max. Actual values OT
P Pump speed r/min 1500 1500 1500
P Boost pressure kPa 66.7 65.4 68
P Boost pressure kgf/cm2 0.68 0.666 0.694
P Boost pressure mmHg 500 490 510
S Timer stroke with S/T ON mm 5.9 5.5 6.3
About
S Timer stroke with S/T OFF mm 2.3 2.1 2.5
P Basic *
P Oil temperature degC 50 48 52
Remarks
OFF
CAT Designation Unit Set value min. max. Actual values OT
P Pump speed r/min 1250 1250 1250
P Boost pressure kPa 66.7 65.4 68
P Boost pressure kgf/cm2 0.68 0.666 0.694
P Boost pressure mmHg 500 490 510

S = Setting value, C = Check value)


OT = Outside Tolerance (X is set)
104742-2005 ZEXEL test values diesel fuel-injection equipment 03/04/19 17:49:15 Page 5

C Timer stroke with S/T ON mm 4.3 3.6 5


About
C Timer stroke with S/T OFF mm 0.6 0 1.2
P Oil temperature degC 50 48 52
CAT Designation Unit Set value min. max. Actual values OT
P Pump speed r/min 1500 1500 1500
P Boost pressure kPa 66.7 65.4 68
P Boost pressure kgf/cm2 0.68 0.666 0.694
P Boost pressure mmHg 500 490 510
C Timer stroke with S/T ON mm 5.9 5.3 6.5
About
C Timer stroke with S/T OFF mm 2.3 1.9 2.7
P Basic *
P Oil temperature degC 50 48 52
Remarks
OFF
CAT Designation Unit Set value min. max. Actual values OT
P Pump speed r/min 1750 1750 1750
P Boost pressure kPa 66.7 65.4 68
P Boost pressure kgf/cm2 0.68 0.666 0.694
P Boost pressure mmHg 500 490 510
C Timer stroke with S/T OFF mm 4.2 3.6 4.8
About
P Oil temperature degC 50 48 52
CAT Designation Unit Set value min. max. Actual values OT
P Pump speed r/min 2000 2000 2000
P Boost pressure kPa 66.7 65.4 68
P Boost pressure kgf/cm2 0.68 0.666 0.694
P Boost pressure mmHg 500 490 510
C Timer stroke with S/T OFF mm 5.9 5.4 6.3
P Oil temperature degC 50 48 52
2.9 Magnet
CAT Designation Unit Set value min. max. Actual values OT
C Max. applied voltage V 8 8 8
P Test voltage V 13 12 14

3 Assembly dimension
CAT Designation Unit Set value min. max. Actual values OT
S K dimension mm 3.6 3.5 3.7
S KF dimension mm 6.85 6.75 6.95
S MS dimension mm 0.4 0.3 0.5
S BCS stroke mm 5.8 5.7 5.9
S Pre-stroke mm 0.2 0.18 0.22
S Control lever angle alpha deg. 54 50 58
S Control lever angle beta deg. 37 32 42

S = Setting value, C = Check value)


OT = Outside Tolerance (X is set)

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