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2kW Data Sheet V - 2.1

This document provides specifications for a 2kW BLDC motor and its controller. The motor operates at 48V and has a rated speed of 3000 RPM with a rated torque of 7.6 Nm. It has 8 rotor poles and 12 stator poles in a star configuration. Test data is provided showing performance across voltage, current, speed, torque and power levels. Dimension diagrams show the motor and controller physical specifications. The controller can provide high/low level braking and speed control between 1-4.5V with overcurrent, temperature and voltage protections.

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Gaurav Chaudhari
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2K views13 pages

2kW Data Sheet V - 2.1

This document provides specifications for a 2kW BLDC motor and its controller. The motor operates at 48V and has a rated speed of 3000 RPM with a rated torque of 7.6 Nm. It has 8 rotor poles and 12 stator poles in a star configuration. Test data is provided showing performance across voltage, current, speed, torque and power levels. Dimension diagrams show the motor and controller physical specifications. The controller can provide high/low level braking and speed control between 1-4.5V with overcurrent, temperature and voltage protections.

Uploaded by

Gaurav Chaudhari
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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2kW BLDC Motor (2000w)

2kW BLDC Motor Specifications (2000w)


 Type: Permanent Magnet BLDC  No of Rotor poles:- 8
 Voltage (Volts): 48  No of Stator poles:- 12
 No load Current (Amperes):- 5  Star connected windings for higher torque
 Rated Current (Amperes): 55  Winding wire guage (AWG):- 26 (Copper with B class
insulation)
 Peak Current (Amperes): 80
 Operating Temperature (℃):- -20 to 80
 Rated Speed (RPM) : 3000±100
 Hall Sensor arrangement:- (Three sensors at 120
 Rated Torque (Nm) : 7.6
electrical degrees)
 Max Output Torque (Nm) : 400℅ of rated value
 Type:- Bipolar Hall Effect Digital Position Sensor IC (SS41)
 Rated Power (W): 2000
 Wide operating Voltage Range (Volts):- 4.5 to 24
 Max Output Power (W): 3000
 Very low current consumption (Mille Amperes):- 20
 Efficiency (η): >87% on full load and full rpm
 Operating Temperature (℃):- -40 to 150
 Protection class: IP 33
 Motor weight (kg): 5.9
 Insulation class: B
2kW BLDC Motor Features (2000w)
 High Efficiency & High torque  Hardened Shaft with keyway slot
 Quite operation (or low noise) due to  High quality heavy duty multi-stranded (53 strand)
absence of brushes wire used
 High Precision & High Speed  High temperature resistive coated wires used
 High power to weight ratio  Air gap – 1mm
 Splash Proof  It has no mechanical commutator and associated
problems
 Smaller motor geometry
 High speed of operation even in loaded and
 Forced Air cooling for higher heat dissipation unloaded conditions due to the absence of brushes
 Optimal current consumption that limits the speed

 Long life as no inspection and maintenance is  No lubrication required


required for commutator system  Higher dynamic response due to low inertia
 Low hysteresis loss material used (Silicon steel)  Less electromagnetic interference
 High power Neodymium Magnet
 Sealed high quality bearing used
MOTOR TEST PARAMETERS
Sr. No Voltage (V) Current (A) Speed (RPM) Torque (Nm) Power (W)

1 50.5 3.5 3000 0.07 35.7

2 50 7.4 2978 0.86 267.6

3 49.5 13.2 2971 1.76 550

4 49 17.18 2965 2.56 732.6

5 48.5 22.6 2954 2.92 892

6 48 26.89 2948 3.56 1127.8

7 47.5 32.5 2939 3.86 1320

8 47 37.7 2928 4.77 1452

9 46.5 41.18 2922 5.06 1577

10 46 52.8 2919 6.7 1978

11 45.5 55.6 2917 7.5 2139


PERFORMANCE PARAMETERS GRAPH

Mechatronic Trading
Mechatronic Trading
MOTOR DIMENSIONS
MOTOR DIMENSIONS
MOTOR DIMENSIONS
HEAVY DUTY BLDC MOTOR CONTROLLER

Mechatronic Trading
BLDC MOTOR CONTROLLER SPECIFICATION

 Motor type:- Brushless DC Motor (BLDC Motor) Number of Mosfets :- 36


 Rated DC Voltage (Volts):- 48
Heavy Duty Mosfet with the following features:-
 Over Voltage Cut-off (Volts):- 58
 Type of Mosfets :- N-Channel Mosfet (HY3408AP)
 Under Voltage Cut-off (Volts):- 41
 VDSS (Drain Source Voltage)(Volts):- 85
 Commutation Angle (Degrees):- 120
 Maximum Junction Temperature(℃ ):- 175
 Rated Power (Watts):- 2000
 Id (Continuous Drain Current) (Amperes):- 140
 Rated Current (Amperes):- 70
 Maximum power dissipation (Watts):- 250
 Operating Temperature (℃):- -20 to 80
 Operating Temperature (℃):- -50 to 175
 Protection Class:- IP 33
 Braking Type:- High level Braking / Low level Braking
 Brake De-energize: High
 Throttle voltage: 1V to 4.5V
BLDC MOTOR CONTROLLER FEATURES
 Speed limiting
Protections :-
 Anti-theft Protection
 Over Heat Protection
 Rotation Direction Reversing Functionality
 Battery Low and high Voltage
 Speed Output for digital Meter
protection
 Ignition Lock Facility for On and Off
 Over Current Protection
 Compatible Batteries- SMF, Automotive, Tubular
batteries, Lithium Ion  Throttle error protection

 Heavy Duty Aluminium Heat Sink for better heat  Hall sensor failure protection
dissipation

 Dimensions (L*W*H) (mm):- 330 * 140 * 80

 Weight (Kgs):- 2.9


MOTOR CONTROLLER DIMENSIONS

Mechatronic Trading
Mechatronic Trading
MECHATRONIC TRADING
ADDRESS:- SR. NO 259, PLOT NO 3/1B/1, VIKAAS NAGAR COLONY, KALWAD WASTI,

LOHEGAON, PUNE, MAHARASHTRA- 411032

TEL :- +919763025510 / +918983535068

MAIL US :- [email protected]

VISIT :- HTTP://WWW.INDIAMART.COM/MECHATRONIC-TRADING/

HTTPS://WWW.YOUTUBE.COM/CHANNEL/UC4I4TQLJKULY5G_M1D8ZTGW/VIDEOS

HTTPS://WWW.FACEBOOK.COM/MECHATRONICTRADING.INDIA/

REVIEWS :- HTTPS://BIT.LY/2VG6RPM

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