Section 08 - Tripping & Backreaming Practices
Section 08 - Tripping & Backreaming Practices
¾ Backreaming
¾ Is it good or bad ?
¾ Why do you see what you do ?
¾ How to do it safely (and when to do it)
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Key Messages
Back-reaming or pumping out should be avoided whenever
possible in high-angle wells
– The ability to trip out without pumping or backreaming is a
critical objective
– Choosing any practice or equipment that forces you to
backream to trip out flies in the face of risk-management
• Because back-reaming and/or pumping out are the single-most
dangerous operation in any ER well
– Maximum risk of stuck pipe, and of destabilizing the wellbore
– It is also time consuming, and destructive on BHA equipment
– Engineers :
• It’s not just a matter of circulating more … it’s a design issue too
2/70
Classic Train-Wreck Scenario
K&M review a lot of high-angle train wrecks
– Most have almost identical chain-of-events
– 2 common themes :
• Those that had bad hole cleaning while drilling (but they thought it
was good). These also tend to have poor tripping practices.
– More common with motor BHAs
– Note – Can have good hole cleaning with motors !!
• Those that had good hole cleaning while drilling, but still have poor
tripping practices.
– This has become the most common of the two, ever since RSS became
popular
– Does the following sound familiar ?
3/70
Say operator is drilling high or medium angle 12¼” hole
• Inhibitive mud, possibly with rotary-steerable BHA
1. No problems drilling to TD
• Good hole cleaning while drilling, and no cavings reported
• How do they know it was good hole cleaning ?
• Using high RPM
• No tight hole at connections
• Good cuttings flow
• PWD, T&D are all OK (more later)
4/70
2. At TD, hole is cleaned up
• Multiple bottoms up circulated at TD
• Shakers clean up quite soon … team thinks hole must be clean
• In reality, hole cleaning system has shut down when low-RPM
used for clean-up cycle
3. Trip commences
• Soon pulls tight.
• Attempt to back-ream thru tight spot
• Hole packs off (initiating circulation or soon after)
• 1st cavings reported at this point
5/70
4. Back-reaming continues …
• Packing off all the way to the shoe
• Relatively little cuttings while back-reaming, until ≈ 30o, then
shakers blind with lot’s of cuttings… and cavings.
• Packs off also inside casing
5. Trip Back In
• For some reason, the trip back-in is whistle-clean…
despite the nightmarish trip out…
6/70
Tripping and Backreaming
• Part 1 – What is Happening Downhole
• Part 2 – How to Enable Tripping on Elevators
• Part 3 – Tripping Procedures
• Part 4 – Backreaming Procedures
7/70
Tripping and Backreaming
• Part 1 – What is happening downhole
– How does the cuttings bed & BHA interact when tripping ?
• Trouble-free tripping vs tight hole
• Normal tripping vs. Back-reaming vs. Pumping Out
– Separating myth from reality
– Why do we see what we see ?
8/70
The Myth of Clean Hole
Most people visualize that tripping looks
something like this…
10/70
What Really Happens?
11/70
What Really Happens?
Video Clip
© K&M Technology Group - 2008 But if this component blocks the flow of
12/70 dirt, then tight hole looks like this …
What is “Tight Hole”?
Note that this volume of dirt is small …
• Only requires kilograms (not tons) to be stuck)
13/70
Backreaming Practices
What is backreaming?
Standard trip – no rotation or circulation, harmless cuttings bed by-passed
Backreaming – rotate and circulate while POOH, cuttings bed fully removed
from the bottom of the hole. Cuttings drop out to form a dune above the BHA
Video Clip
14/70
Backreaming Practices
15/70
Backreaming Practices
Pumping Out is Even Worse!
Pumping Out – dirt still pipes up behind the BHA due to high velocity around
the bit, stabilizers, and drill collars, but the conveyor belt is off!
Video Clip
16/70
Backreaming Practices
What are the downsides/risks associated with
Backreaming?
– Stuck pipe
– BHA equipment failures due to vibration
– Key seating
– Lost returns (if packoffs exceed fracture gradient)
– Self-inflicted wellbore stability problems
17/70
Backreaming Practices
Backreaming itself doesn’t damage the wellbore…
– Rather, it is the Hydraulic Hammer effect that causes all the
problems…
– Sudden large ECD pressure shock below pack-off
• Same principle will destroy pipelines, power stations, etc ...Why
expect it to be less severe in a wellbore?
• These are often too large for PWD to measure
Video Clip
18/70
Hydraulic Hammer
What PWD sees when hydraulic hammer occurs…
• Pressure spikes are often “off the scale”
• Remember, when you see a pack-off at surface, you only see
what’s left are dampening thru the bit, BHA & drillstring
3 ppg scale
19/70
Backreaming Basics
Interpretation of “wellbore stability” problems changes
entirely if the wellbore has been “Hammered”
– Often, the presence of cavings after packoffs is perceived as
the very cause of the packoffs
• K&M contend that it is more likely the packoff created the cavings
due to the hammer effect
• Evidence of this is “wellbore stability” problems often go away when
tripping practices are modified (due to avoidance of packoffs)
20/70
Tripping and Backreaming
• Part 2 – How to enable conventional tripping out
Many operators say “don’t back-ream unless you have to …”
But experienced ER people “know” that no-matter what the
procedures say, that’s the only way they can get out of the
hole
21/70
Tripping and Backreaming
How clean must the hole be for tripping ?
− It depends on the bit & BHA ...
• Junk slot area affects how thick a safe cuttings bed can be.
Video Clip
22/70
© K&M Technology Group - 2008
23/70
The “Un-Trippable” BHA
Unless the BHA components are addressed as a high priority….
– Conventional tripping may be impossible despite best practices
– It only takes one component to make a BHA un-trippable
• No matter how much circulation is done
24/70
The “Un-Trippable” BHA
What needs to be done to bit & BHA ?
– Junk-slot-area & junk-slot-tortuosity are key BHA
design priorities
• Remove sleeve stabilizers on big-OD collars
– Classic 9½” tools for 12¼”, 6¾” tools for 8½” hole
– Especially on RSS, motors and MWD-LWD tools
– Shoot for a minimum of 30% open area
• Or downsize to smaller collars
– Eg. 8” tools instead 95/8” for 12¼” hole
• Replace sleeve stabilizers with integral blade stabilizers
25/70
Sleeve vs. Integral Blade
26/70
The “Un-Trippable” BHA
Consider this New Zealand ER Well…
• 9 1/2” tangent to ±6100m (20,000’) MD
• Excellent HC parameters
o 700 gpm / 150 rpm
o 3xBU cleanup cycles, shakers clean after 2xBU
• Previous wells have never had problems tripping
o Identical fluids, practices, drillpipe, BHA…
27/70
…However, the bits have changes “a bit”…
29/70
The “Un-Trippable” BHA
What needs to be done to bit & BHA?
– Straighten up highly tortuous components
• Eg. Tight-spiral long-gage bits
30/70
The “Un-Trippable” BHA
Prioritize Bit Junkslot Area
– Steel body bits have much larger JSA than Matrix
– Better impact resistance with Steel too
12 ¼”, 6-Blade Matrix Body Bit 12 ¼”, 6-Blade Steel Body Bit
39.2 in2 JSA (33%) 54.3 in2 JSA (46%)
© K&M Technology Group - 2008
31/70
The “Un-Trippable” BHA
What needs to be done to bit & BHA ? … continued
– A very effective option to enable normal tripping with
“tight” components is to enlarge the hole
• Using Ream-While-Drilling (RWD) under-reamers
• Very popular in the North Sea
32/70
Under-Reamer Considerations
• K&M recommend this as a short-term “band-aid, until the
root cause is fixed
• Due to side effects of using RWD
– The danger of this technique is the “false sense of security”
gained from a trouble-free trip out prior to running casing…
Video Clip
33/70
Hole Cleanup Practices
34/70
Cleaning up for a trip
• The Conveyor belt requires > 120 rpm
• Common directional-drilling practice ….
•RPM is often slowed whenever off-bottom (see next slide)
• Hence, hole cleaning system is shut-down, convincing the team that
the hole is clean
• Cuttings don’t know if the bit is on or off bottom !!
• Conveyor belt must be on when bit is off-bottom too.
35/70
Hole Cleanup Practices
RPM vs Time log - Clean up on 18 July
Time-log showing RPM at end of drilling, and then
during clean-up cycle
160 • Drilling RPM = 138, clean-up RPM only 80 – 90
• Shakers cleaned up soon ... hole was interpreted as clean
140
•
RPM drops from 138rpm to 80+ rpm.
This was their expected
Cleanup is therefore largely non-
result since they were using a
120 rotary-steerable
existant, and tripping starts in dirty!
hole
• Or did the hole cleaning system just shut down ?
100
Pipe RPM
80
40
20
0
0:00:00 2:24:00 4:48:00 7:12:00 9:36:00 Time RPM 14:24:00
12:00:00 rpm 16:48:00 19:12:00 21:36:00 0:00:00
36/70
Hole Cleanup Practices
37/70
Hole Cleanup Practices
Effective Circulation Volume vs. Angle
20,000' (6000m) tangent length, shallow KOP
6
This gives some feel for how much circulation is
necessary for different angles
5
• Note – only convey or belt circulation counts !
Min. Circulation Volume
38/70
Hole Cleanup Practices
• It depends on where you are in the wellbore…
– Laying down a rule of “4 x BU” may be wasteful
39/70
At End-of Build, only need 2xBU
At TD , need at least ±4 x BU
40/70
Hole Cleanup Practices
– You are looking for at least 2 waves of cuttings
• Saltation flow side effect
• If you’ve been drilling start-stop style, then expect more waves
A 2nd wave of cuttings flow is very common, if
circulation continues (with the conveyor belt on)
• Similar to gravel packing, in reverse
• It’s easy to get suckered-in to stop
clean-up when 1st wave finishes at ≈ 1 x BU
1 2 3 4
Times bottoms up
41/70
Hole Cleanup Practices
42/70
Tripping practices
43/70
Tripping Practices
• Part 3 – Tripping Out Procedures
– Following the road-map
• How to identify “abnormal” from “normal”
• How to identify “a ledge” from “cuttings”
– How to respond to tight hole
• Do’s & Don’ts
– Pipe Stretch discussion
44/70
Tripping Out Procedure
1. Pull out of hole without rotation or circulation
• Trip speed is important … controls speed of dirt flow
through the stabilizers & bit
• Tighter BHAs require slower speeds
2. Monitor P/U weight while tripping out of hole
• Compare real-time to theoretical drag trends (“roadmaps”)
• Must have a road-map to know what “normal” is
(see following plots)
45/70
Using Road-Maps
1. If you are to make wise decisions about when “something is abnormal”,
you need to know what normal looks like …
Experienced hands assume that they know this
… “I don’t need a computer to tell me when I’ve got tight hole”
2. People also assume that they are looking for a sudden change
Both of these are vertical hole logic, and are perhaps the most common
reason wells get into trouble while tripping
• If we had a genuinely clean hole, and “ledges” were the problem, then this
logic is OK
• But remember we are looking for dirt build-up between stabilizers, which
happens gradually
46/70
15k Here is a trip out, plotted against depth
45k
• Is this OK ?
47/70
Tripping Out Procedure
• If tight hole is encountered
– Set overpull limits low – 30 kips / 15 tonnes MAX
– Either via roadmap or not…
• For tight spot or increasing drag, always assume the
problem is cuttings
– Run in the hole 3 to 5 stands to get BHA away from tight
spot
• If obstruction is dirt, you must un-pack the BHA before doing
anything else
– If it took > 5 stands to pack the BHA, it will probably take that many
to un-pack it !!
– Remember that cuttings can move down hole with BHA (in
avalanche regime <65°±)!
48/70
Tripping Out Procedure
Tight Spot Procedure (…continued)
• Circulate & rotate at > 120 rpm for 30 minutes
– Goal is to verify cuttings dune, so as not to waste time if otherwise
– Conveyor belt must be on, if cuttings are to be moved
49/70
Tripping Out Procedure
Tight Spot Procedure …continued
• If the tight spot has NOT moved up hole, then genuine tight
hole is likely (key seat, ledge, swelling formation, etc.)
– Circulating or backreaming may be used with caution
– Must avoid pack-off while circulating or backreaming out of the hole
• Risk of stuck pipe
• Pressure damage to wellbore below pack-off
• Don’t want to lose returns
– Hole cleaning get’s really messy if we can’t circulate !
50/70
Stretch Implications
- Vertical: Pick-up weight = Rotating wt = Slack-off wt
- High angle: Weights are very different ….so what ?
51/70
Stretch Implications
The same thing happens while tripping in …
- How many times have you tried to roll off a “ledge” while tripping in?
- What happens to the bit when rotation is imitated with the string in
compression?
- The bit leaps forward, uncontrollably (up to 20-30’ in long wells)
- This is a really good way to destroy a drillstring (if buckling is
present)!
- Can also cause lost-returns due to surge effect
52/70
Backreaming Practices
• Part 4 – Back-reaming Out Procedures
– When is back-reaming OK ?
– How to back-ream safely
• Do’s & Don’ts
53/70
Backreaming Basics
• Sometimes backreaming is necessary …
– Tight hole on trips
–after verifying that the obstruction is NOT cuttings
– Swabbing (can’t trip conventionally)
– When removal of ALL cuttings is necessary
• To clean up hole for extreme casing runs in ER wells
• Typical “trigger” is if casing run is so challenging as to require
flotation
• For production liner cement jobs, or running screens
54/70
Back-reaming Introduction
When back-reaming, have you ever noticed ?....
• Once you start back-reaming in a directional well, you can’t stop …until you
get to +/- 30o
– Actually, normal tripping can be resumed, with changes to normal practices
• You don’t see cuttings while backreaming, until you get to about 30o
– Then you get lot’s of cuttings suddenly
• Have you ever noticed severe cavings after back-reaming, despite never
seeing them before hand ?
© K&M Technology Group - 2008
55/70
Is back-reaming OK ?
• Back-reaming is not …
– Working the pipe up (with rotation) during normal connections
– When racking back stands during the clean-up process.
56/70
Back-reaming (continued)
What is K&M’s opinion on back-reaming ?
– Dangerous, with high risk of stuck pipe, packing off, and inducing
wellbore failure (more later)
• Only operation that has higher risk is pumping out !
– Tough on MWD & BHAs (vibration), and causes casing wear
– Can be done safely …
• But needs to be done slowly to be safe
• Practices must vary according to angle
• Back-reaming is not faster than cleaning up thoroughly before tripping
57/70
How fast is safe to back-ream?
You must be pumping-out / backreaming slower than the dune
… remember the dune moves much slower for higher angles
Pack-offs occur when the BHA is pumping-out or
backreaming faster than the dune is moving
This is a good application for the bladed DP
• Placed in the HWDP to move the dune faster
(if conveyor belt is on)
BEA
CH
58/70
Backreaming Procedure
• Clean hole up first
• Never commence back-reaming while in overpull or tight hole
- BHA is literally embedded in cuttings
- Consider pipe stretch: what direction does the BHA move if pipe is in
tension and we start to rotate?
- Always drop down away from the tight spot before beginning to backream
- Applies also to tripping in
- …. actually, this may be worse, since cuttings must now clear the bit & BHA
pinch-points
59/70
Backreaming Procedure
• Think of backreaming as drilling backwards
• Be patient - Backreaming must be done slowly
- 10 min/stand sounds slow, but is ROP of 600’ or 180 m/hr
- Acceptable ROP is very sensitive to angle when above 70o
- Dune will move slowly, especially if using low RPM
- Pack-off will occur if pickup speed is too fast
• Very few options if lose returns
60/70
Implications of Saltation
Effective Circulation Volume vs. Angle
20,000' (6000m) tangent length, shallow KOP
7
Very Slow
Back-reaming “safe speed” is driven by same
6 “saltation flow” mechanism that drives how much
circulation is necessary to clean the hole for a trip
Relative Backreaming Speed
Slow
3
Fast1
0
0 10 20 30 40 50 60 70 80 90
Angle
61/70
Remember Saltation Flow, and it’s side effects
This has important implications for a drilling operation …
Side effect of back-reaming in a wellbore that has been cleaned-up
But saltation flow requires that the hole must re-fill to full
drilling height, before you see cuttings at surface …
62/70
Backreaming Procedure
• Torque is primary tool to monitor pulling speed
• If rig systems allow, consider pumping at drilling flowrate &
rotate at 120+ rpm (for larger hole sizes)
- This will help disperse cuttings dune above BHA
- However, hard on top drive & may cause casing wear
- Alternative is low RPM while up-reaming, then high RPM down-reaming,
before final pick up to rack stand (without rotation– repeat cycle if tight)
63/70
Backreaming Procedure
40 4000
Packoff Tendencies (ie, BHA is
35 colliding with cutting dune)
3500
Torque (k ft-lbs)
30 3000
SPP (psi)
25 2500
20 2000
Torque
SPP
15 1500
10 1000
0 5 10 15 20 25 30
Time (min)
64/70
Backreaming PWD Example
8 ½” Backreaming Example
• Losses at 5971m (19,600’)
• Parameters:
– Flow 1800lpm (475 gpm)
– RPM 180
1. Pressure Increase of 25 bar (360 psi)
2. Torque Increase of 10 k Nm (7.5 k ft-lbs)
3. No indications on PWD indicating pack
off below pressure sensor
65/70
Backreaming Procedure
• Clean up hole immediately after finish of backreaming – Don’t
just pull out of the hole
– Applies for cased hole as well as open hole
– This explains the industries “typical” experience that once backreaming
starts, it can’t be stopped (in reality, all we need to do in order to return
to tripping on elevators is erode the due away from the top of the BHA)
• Take special care coming into a casing shoe
– Large OD rathole/washout accumulates cuttings
– Consider extra circulation with rotation before proceeding
66/70
Underreamer Considerations
• Under-reamers add an additional level of complexity /
risk to backreaming
– Most RWD devices cannot be locked closed, causing vibration and un-
controlled hole enlargement / undercutting while backreaming (since the
pilot BHA is unstabilized)
– One Exception is Halliburton’s XRReamer (drop-ball locking action)
AnderGauge: Smith: Halliburton:
Anderreamer Rinoreamer XRReamer
67/70
Underreamer Considerations
• Backreamed 8 ½”x9 7/8” with RWD in string
• Memory resistivity shows rugous and washed out hole after backreaming
• Multiple packoffs and subsequent instability ensued on trip in
68/70
A Final Word On Backreaming
69/70
So, let’s talk about how this impacts what “good
oilfield practice” means for different wells:
•Consider our response to a major equipment failure …
• Lose 1 of 2 pumps (24hr repair)…
• Swivel packing leak (1hr repair)…
• Top Drive pinion gear breaks (3 day repair)…
• Washout in the drillpipe
• 1000’ (300m) from surface…
• 1000’ (300m) above the BHA…
70/70