Effect of Boron Content On Hot Ductility and Hot Cracking TIG 316L SS
Effect of Boron Content On Hot Ductility and Hot Cracking TIG 316L SS
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Liquation cracking may occur in the heat-affected zone during welding. Two factors influence this phe-
nomenon: the tensile stresses generated during welding and the potential loss of ductility due to the presence
of a liquid film at grain boundaries depending on their chemical composition. Gleeble hot ductility tests
have been used to study the combined effect of boron content and holding time on ductility drop in the
liquation temperature range of a 316L type austenitic stainless steel. It is shown that high boron contents
and short holding times promote the loss of ductility in this temperature range. Secondary ion mass
spectrometry has been used to correlate mechanical results to boron distribution either at grain boundaries
or in the bulk. Other welding tests have been performed to confirm the influence of boron content on hot
cracking sensitivity of AISI 316L stainless steels. Results indicate that cracks appear on all specimens but at
different strain levels. The higher the boron content is, the more the specimen exhibits tendency to hot
cracking.
A 2 ± 1 0.020 1.40 0.510 0.040 0.026 16.90 10.20 2.0 0.340 0.410 < 0.004 0.074
B 19 ± 2 0.014 1.40 0.400 0.030 0.029 16.70 10.10 2.0 0.130 0.480 0.010 0.042
C 31 ± 2 0.018 1.58 0.513 0.027 0.001 16.95 10.05 2.06 0.084 0.105 … 0.048
D 20 ± 2 0.019 1.56 0.540 0.031 0.0015 16.97 10.07 2.06 0.087 0.106 0.033 0.043
E 35 ± 3 0.017 1.54 0.550 0.026 0.0014 16.87 10.04 2.06 0.082 0.108 0.033 0.051
F 44 ± 4 0.016 1.59 0.540 0.027 0.0011 17.25 10.03 2.05 0.080 0.106 0.043 0.052
G 50 ± 4 0.016 1.61 0.540 0.027 0.0017 17.03 10.08 2.06 0.082 0.107 0.035 0.050
with identical composition than alloy C except for the boron 3. Results and Discussion
content which was 20 ± 2, 35 ± 3, 44 ± 4 and 50 ± 4 ppm,
respectively. Cast ingots of these alloys were prepared by 3.1 Hot Ductility
UGITECH (Ugine, France) using vacuum induction melting
and hot-rolled to 11-mm-thick plates at 1250 C. Experimental 3.1.1 Gleeble Hot Ductility Testing and HAZ Liquation
alloys were solution heat-treated at 1050 C for 50 min and Cracking Susceptibility. On-heating and on-cooling Gleeble
water-quenched according to the common industrial process. tests can be used to evaluate HAZ liquation cracking suscep-
Measurements of boron content were taken by inductively tibility (Ref 12, 13). The on-heating test consists of heating the
coupled plasma mass spectrometry (ICP-MS). specimen until a predetermined temperature, of holding at this
A Gleeble 3500 thermo-mechanical simulator was used to temperature during a certain time and of fracturing the
achieve hot ductility tests in vacuum. Test specimens, of 6 mm specimen by applying a tensile load with a constant stroke
in diameter and with a 16-mm free span between water-cooled rate. When the testing temperature is raised, ductility may
grips, were heated according to a predetermined thermal cycle increase slightly then suddenly drop until it reaches almost zero
and fractured at temperatures between 1150 and 1350 C by at the nil ductility temperature (NDT). If low-melting point
applying a tensile load with a stroke rate of 50 mm/s. After the eutectics are present as grain boundary precipitates or if
test, fracture surfaces are examined using a scanning electron segregation of impurities to grain boundaries reducing the
microscope JEOL JSM 6460-LV and ductility is determined in melting temperature of the boundaries relative to the surround-
terms of the reduction in area by comparing final and initial ing matrix has occurred, the increase in temperature leads the
section area of the broken specimen. On-heating and on- grain boundary to melt and the sudden drop in ductility occurs
cooling tests were done. For on-heating tests, the heating rate at lower temperature. In this case, the ductility drop temperature
was 100 C/s and the influence of isothermal holding time is representative of the metallurgical degradation associated
before applying the tensile load at testing temperature was with grain boundary melting and NDT can then be considered
studied with holding time varying between 0.1 and 3 s. For on- as the temperature where a thin continuous liquid film coats the
cooling tests, the heating rate was also 100 C/s and two peak grain boundary surfaces. As the testing temperature is
temperatures of 1330 and 1360 C were considered. Once the increased, the nil strength temperature (NST) is reached where
peak temperature was reached, the specimen was subsequently the amount of liquid is high enough that the boundaries are
cooled at 80 C/s before to be fractured after a holding time of unable to accommodate any stress. On-cooling ductility tests
0.2 s at testing temperature. For alloy F, the influence of the are achieved typically with peak temperature between NDT and
holding time on boron distribution was also characterized by NST, and the ductility recovery temperature (DRT) is deter-
secondary ion mass spectrometry (SIMS) analysis. Prior to mined when the alloy regains measurable ductility due to a
SIMS analysis, two thermal treatments identical to on-heating sufficient solidification of the liquid formed during the heating
hot ductility thermal cycles with 0.1 and 2.5 s holding time at cycle. Various criteria exist to interpret hot ductility tests for
1220 C, respectively, but with a cooling rate of the order of assessing HAZ liquation cracking susceptibility, the tempera-
300 C/s, were done in a LINSEIS quenching dilatometer ture range of NST–DRT being the most widely utilized. Lin
(RITA). As-received and heat-treated F-alloy samples were et al. (Ref 13), having noticed that this criterion may not be
electrolytically etched in 10% oxalic acid. SIMS analysis was representative of HAZ liquation cracking that occurs close to
then performed on a CAMECA IMS5F ion microscope using the fusion boundary, had rather suggested a methodology to
primary ion beam of O2+ (15-kV acceleration voltage, 1-lA quantify a thermal-crack susceptible region (CSR) in the HAZ
beam current). The negative secondary ions emitted from the where liquation may occur. On-heating and on-cooling CSR
surface were BO2 . Varestraint and PVR tests were carried out can be determined using the temperature range between NDT
on the materials D, E, F and G with 20, 35, 44 and 50 ppm of and the liquidus temperature and the temperature range between
boron content, respectively. The dimensions of the Varestraint on-cooling peak temperature and DRT, respectively.
specimens were 200 9 60 9 7 mm. The dimensions of PVR 3.1.2 On-Heating Hot Ductility Tests. As explained
specimens were 300 9 40 9 3 mm. The welding parameters previously, the ductility drop with temperature highlighted by
of Varestraint and PVR tests, achieved with a single-pass TIG on-heating tests is relevant information to evaluate HAZ
welding, were kept constant and are shown in Table 2. liquation cracking susceptibility. In Fig. 1, the results of the
A part of the welding surface of F-specimen containing on-heating tests achieved with the seven materials with a
cracks was electrolytically etched using 10% oxalic acid to holding time of 1.0 s at the testing temperature are compared. A
reveal the microstructure of grains, and then observed at the noticeable difference exists between ductility evolution with
binocular.
Fig. 3 Results of the on-heating tests on two materials (a) F (44 ppm
B) and (b) G (50 ppm B) with holding time from 0.1 to 3.0 s
Fig. 4 SEM fractograph of Gleeble on-heating F-specimen tested at Fig. 5 SEM fractograph of Gleeble on-heating F-specimen tested at
1180 C with holding time of 0.1 s: (a) low, (b) intermediate and (c) 1220 C with holding time of 0.1 s: (a) low, (b) intermediate and (c)
high magnification high magnification
Fig. 6 SEM fractograph of Gleeble on-heating G-specimen tested Fig. 7 SEM fractograph of Gleeble on-heating G-specimen tested
at 1200 C with holding time of 0.5 s: (a) low, (b) intermediate and at 1200 C with holding time of 3 s: (a) low, (b) intermediate and
(c) high magnification (c) high magnification
Fig. 8 Results of SIMS analysis of the material F: (a) as-received, Fig. 9 (a) Definition of an equivalent holding time for the on-
(b) heat treatment at 1220 C with 0.1 s of holding time and (c) heat cooling test, (b) Comparison of the results of the on-heating tests
treatment at 1220 C with 2.5 s of holding time and the on-cooling tests
shows the results of SIMS analysis of the material F in the as- appear the most often in HAZ during cooling because the
received state and after two different heat treatments. stresses are in tension at this stage of the welding cycle. Gleeble
In the as-received material, large intergranular borides that on-cooling tests were thus achieved to complement on-heating
concentrate boron together with some boron segregation at grain tests. It consists of heating the sample to a peak temperature
boundaries are observed. After heat treatment at 1220 C, the then cooling it to the test temperature and finally rapidly
boron concentration decreases but segregation still remains at the applying a tensile load without holding time to break the
grain boundaries with no clear differences between the samples sample (Fig. 9). Chosen peak temperatures are Tm = 1330 C
with 0.1 and 2.5 s holding time. However, one can note that and Tm = 1360 C. In order to be able to compare with the
intragranular precipitates that are nearly absent after a holding results of the on-heating tests, time duration over the testing
time of 0.1 s seem more present after a holding time of 2.5 s. temperature on heating was added with those on cooling that
Since the SIMS analysis is not a quantitative analysis, the boron defined an equivalent holding time (Fig. 9a). On-heating and
concentration at grain boundaries of these two samples may on-cooling tests achieved at the same testing temperature and
nevertheless be different. Furthermore, even at a cooling rate of for the same holding/equivalent time are compared in Fig. 9(b).
300 C/s, non-equilibrium grain boundary segregation may occur Coherence between the on-heating and on-cooling results thus
(Ref 15). It is thus difficult to draw a conclusion on the appears. During this equivalent time, in agreement with the
microstructural origin of the increase in ductility drop temperature literature, it is actually considered that boride eutectics stay
with holding time. However, it can be hypothesized that there is liquid if temperature is over 1200 C. Thus, neglecting the
some boron diffusion from grain boundaries toward the austenitic variation of boron diffusion coefficient with the temperature,
matrix even during short holding times and that it becomes the same boron diffusion from grain boundaries toward the
sufficient to prevent grain boundary melting after a few seconds. austenitic matrix must occur during the holding time for on-
3.1.3 On-Cooling Hot Ductility Tests. Influence of heating test or during the high-temperature excursion for on-
boron content and holding time on ductility drop temperature cooling tests. Indeed, for the low-temperature tests achieved
was highlighted by the heating tests. However, liquation cracks under 1260 C, the time duration is long and there is no risk of
4. Conclusions
Fig. 14 Observation of a part of the welding surface of the PVR
specimen F: (a) before chemical attack and (b, c) after electrolytic
etching
• The ductility drop temperature transition in type 316L
steel occurs for boron content between 35 and 44 ppm.
electrolytically etched to reveal the grain microstructure. This is in agreement with the results of the literature.
Figure 14 shows the results of this observation before and • The holding time at on-heating testing temperature in-
after the etching. creases the ductility drop temperature, so decreases the
The cracks appear in the HAZ and are along grain risk of HAZ liquation cracking. SIMS analysis is consis-
boundaries, which is consistent with HAZ liquation cracking. tent with the hypothesis of boron diffusion from grain
As for Varestraint testing results, further analysis by transmis- boundaries toward the austenitic matrix. Even short hold-