Design Basis
Design Basis
No:
Electricity& Commissioning of - 132/11kV
3091900005&06/UMMDAMAN
Water Authority UMMDAMN SUBSTATION
/C/ 15/ 316
and Associated works
Main L&T Contract No:
3091900005&06 Rev: 0
Contractor
CIVIL DESIGN CRITERIA
TABLE OF CONTENTS
1.0 GENERAL
1.1 INTRODUCTION
L&T has been awarded the contract of building and commissioning of 1 no. 132/11 kV
substation for Dubai Electricity and Water Authority. The substation is referred as,
1. UMMDAMAN 132/11kV SUBSTATION
1.2 SCOPE
This document describes the general requirements and various design parameters that need to
be considered in the design of buildings/structures and other services/utilities for the proposed
substation building. "All civil elements in the proposed substation shall be designed to require
minimum maintenance and to result in a durable construction". Followed as per DEWA
specifications.
1.3 UNITS OF MEASUREMENT
The units of measurement adopted in design shall be the SI system of units.
In Civil works and steel structure drawings, dimensions shall be defined in millimeters and elevations
in meters.
1.4 Reference Documents
The following reference document has been used in preparing this civil design basis
i) Soil report
ii) Mix design
iii) Equipment loadings data
iv) Vendor data
v) DEWA Specification Rev -16
vi) All relevant American codes & UBC codes
2.0 DESIGN STANDARDS AND CODES OF PRACTICES
All designs shall be prepared in accordance with American standards and codes of practices.
Seismic analysis shall be as per UBC97. Various codes of practices being referred to are listed
below. Any other American code not listed shall also be considered. In case of any conflict between
DEWA specification and ACI, more stringent value should be applicable, unless discussed and
agreed in advance. "Member definitions, designs will be checked for maximum critical cases"
American Concrete Institute (ACI)
-ACI 318-08, Building Code Requirements for Structural Concrete
-ACI 301-16, Specifications for Structural Concrete for buildings
Client: Dubai Project: Supply, Installation, Testing and Doc. No:
Electricity& Commissioning of - 132/11kV
3091900005&06/UMMDAMAN
Water Authority UMMDAMN SUBSTATION
/C/ 15/ 316
and Associated works
Main L&T Contract No:
3091900005&06 Rev: 0
Contractor
CIVIL DESIGN CRITERIA
3.0 LOADS
3.1 DEAD LOADS
Dead Loads shall comprise of the weight of the structure including weights of walls, floors, roof,
finishes, and services such as ducts, pipe work etc., and any other permanent construction. For
design, the following weights of materials will be considered.
Cement sand screed 24.00 kN/m3
Reinforced cement concrete 25.00 kN/m3
Light weight screed 12.00 kN/m3
Structural Steel 78.50 kN/m3
Ceramic tiles (8mm thk) 0.35 kN/m2
Roof Tile 24.00 kN/m3
Hollow block work 16.00 kN/m3
Thermal block work 20.00 kN/m3
Solid block work 22.00 kN/m3
Plaster 20.00 kN/m3
Ceramic wall tiles
(Stoneware incl. bedding mortar 10mm thk) 0.22 kN/m2
Marble 20mm thk (with bedding mortar 10mm thk) 0.56 kN/m2
Dead load for suspended ceiling,
Pipes A/C system ,etc. 1.0 kN/m2
water proofing, etc. 0.5kN/m2
Aluminum claustra mesh 0.25 KN/m2
Water 10.0 KN/m3
Glass Fiber reinforced concrete (GRC material) 21.0 KN/m3
** Superimposed dead load on all floors shall be considered based on the thickness, screed and other
equipment foundations/loads acting on the respective floors.
** Partition wall should be supported on beam.
Client: Dubai Project: Supply, Installation, Testing and Doc. No:
Electricity& Commissioning of - 132/11kV
3091900005&06/UMMDAMAN
Water Authority UMMDAMN SUBSTATION
/C/ 15/ 316
and Associated works
Main L&T Contract No:
3091900005&06 Rev: 0
Contractor
CIVIL DESIGN CRITERIA
20mm thk)
Total = 5.8 kN/m2
“Masonry Loads in main building, Fire pump room, Security room & other structures.”
Client: Dubai Project: Supply, Installation, Testing and Doc. No:
Electricity& Commissioning of - 132/11kV
3091900005&06/UMMDAMAN
Water Authority UMMDAMN SUBSTATION
/C/ 15/ 316
and Associated works
Main L&T Contract No:
3091900005&06 Rev: 0
Contractor
CIVIL DESIGN CRITERIA
The effect of ground water table on the structure will be considered if any. All Earth pressure forces will be
treated as Dead Load (permanent) and hydrostatic load as Live Load.
𝑉𝑚𝑖𝑛 = 0.0198 𝑊
The Earthquake Load E, on an element of the structure resulting from combination of the horizontal
component Eh, and Vertical Component Ev,
𝐸 = 𝐸ℎ + 𝐸𝑣
Where, Eh = the earthquake load due to base shear V.
0.1818𝑥𝐶𝑣𝑥𝑊 1.1
𝐸ℎ = 𝑇
𝑥 1.4
0.1818𝑥0.25𝑥𝑊 1.1
𝐸ℎ = 𝑥
𝑇 1.4
0.0357𝑊
𝐸ℎ =
𝑇
Ev = The Load Effect resulting from the Vertical Component of the earthquake
Ground Motion.
𝐸𝑣 = 0.5 𝑥𝐶𝑎 𝑥𝐼𝑥𝐷
𝐸𝑣 = 0.09𝐷
r = 1 (Reliability / Redundancy factor.)
D = Dead Load
= redundancy factor
Base shear thus obtained will be distributed at different floor levels as lateral loads in
mutually perpendicular directions.
i. Lateral loads acting in global X- direction
ii. Lateral loads acting in global Z- direction
Note:
Seismic forces will be calculated by ETABS Program either by UBC or 0.07g whichever is greater.
The orthogonal effect will be considered as 100%seismic force in one direction and 30% seismic force in
the perpendicular direction as per Cl.1633.1 of UBC-97 The base shear for wind load and seismic load
should be calculated and the design shall be carried out for the governing load case. Staircase wall shall be
designed as shear walls in seismic design.
Client: Dubai Project: Supply, Installation, Testing and Doc. No:
Electricity& Commissioning of - 132/11kV
3091900005&06/UMMDAMAN
Water Authority UMMDAMN SUBSTATION
/C/ 15/ 316
and Associated works
Main L&T Contract No:
3091900005&06 Rev: 0
Contractor
CIVIL DESIGN CRITERIA
5.3 RESULTS
All computer generated results such as member forces, support reactions,
displacements will be provided. Graphical output of analysis results such as bending moment
diagrams, shear force diagram, displacement diagrams, etc will be provided to substantiate the
numerical output.
6.0 DESIGN
6.1 CONCRETE WORKS
6.1.1 Materials
Cement
The cement may be Portland, Sulphate resisting Portland, or super sulphated, depending on the soil and ground
water concentrations as recommended in soil investigation report. The cement shall be tested to determine
alkali in accordance with ASTM C114-69(chemical Analysis of hydraulic cement).
The cement type for super-structure and sub-structure shall be as per soil report and the mix design must be as
per Dubai South requirements. As the chloride content is found high ,due to consideration to be taken in the
design mix of concrete .
Concrete
The concrete grade used in the various works shall be as follows:
All structural concrete:
Grade C40 with 20 mm downgraded coarse aggregates
Compressive strength of Concrete at 28 days = 40 N/mm2
Compressive strength considered in structural calculations will be 40 N/mm2.
Coefficient of thermal expansion of Concrete is 9 x 10-6 / C CL 7.1 & 7.3.4.4 ACI 22R-01
Precast Concrete:
Grade C40 with 20 mm downgraded coarse aggregates
Compressive strength of Concrete at 28 days = 40 N/mm2
Vc = 1.1*sqrt(bwd)
6.1.2 Loads
Various loads to be considered for design shall be as indicated in item 3.0 of this design criteria.
6.1.3 Load combinations(ACI 318-08& UBC-97, ASCE7-10)
The following loading combinations shall be considered to determine the maximum stress
condition on the structural member. Wind and Seismic loads are considered not to occur
simultaneously. Seismic load (the mass on which the seismic acceleration is acting) shall be calculated
using the complete weight of the all structural and permanent elements of the structure, along with all
equipment weights (Live load)
Load abbreviations:
D = dead load
E = earthquake load;
F = load due to fluids with well-defined pressures and maximum heights
H = load due to lateral earth pressure, ground water pressure, or pressure of bulk materials
Client: Dubai Project: Supply, Installation, Testing and Doc. No:
Electricity& Commissioning of - 132/11kV
3091900005&06/UMMDAMAN
Water Authority UMMDAMN SUBSTATION
/C/ 15/ 316
and Associated works
Main L&T Contract No:
3091900005&06 Rev: 0
Contractor
CIVIL DESIGN CRITERIA
L = live load
Lr = Roof live load
W = Wind load
EPS= Earth pressure surcharge
Load combinations for the ultimate Limit state (ULS)
1.4 (D + F)
1.4 D
**************************
Dead load factor = (1+0.09)*1.1 = 1.19 D (1.1 multiplied as per UBC 1612.2)
UBC 97-CL-1630.10.2.
Allowable drift is h/40 (fundamental time period is less than 0.7).
&
h/50 (fundamental time period is greater than 0.7).
6.1.5 Factor of Safety
Safety factors
Minimum factor of safety for overturning in SLS condition : 1.5
Minimum factor of safety for sliding in SLS condition : 1.5
Minimum factor of safety for Flotation in SLS condition : 1.1
6.1.6 Design
The structure will be designed for Ultimate limit state & Serviceability limit state for the worst
combination of Dead loads, Live loads, Crane loads, Blast loads, Wind loads and Seismic loads as
applicable. Design of structural elements (i.e. Raft foundation, Slabs, Columns, Beams, RC Staircase, and
Gantry Girder etc) will be performed by using Software, ETABS & Excel spread sheets. Manuals are
available for inspection / checking.
6.1.7 Clear cover to reinforcement
Client: Dubai Project: Supply, Installation, Testing and Doc. No:
Electricity& Commissioning of - 132/11kV
3091900005&06/UMMDAMAN
Water Authority UMMDAMN SUBSTATION
/C/ 15/ 316
and Associated works
Main L&T Contract No:
3091900005&06 Rev: 0
Contractor
CIVIL DESIGN CRITERIA
Shear stress
Maximum shear stress at any section shall not exceed 0.8 x √fcu or 5 N/mm2 whichever is lesser.
For C40: 0.8 x √40 = 5.05 N/mm2or 5 N/mm2 (Whichever is less )
Hence maximum shear stress is 5N/mm2.
Design ultimate bond stress
For bars in tension :0.50 x √40
:3.16 N/mm2
For bars in compression :0.63 x √40
:3.98N/mm2
Bearing stress inside bends
The design bearing stress shall be calculated as given below: -
Bearing stress : (Fbt/ r Φ) ≤ [2 fcu/ (1+2(Φ /ab)]
6.1.8 Anchorage lengths & lap lengths
Anchorage length is the additional length of bar required to insert in another at the junction.
Connections transferring stress may be lapped, welded or joined with mechanical devices. They should be
placed, if possible, away from points of high stress and should preferably be staggered. Laps in
fabric maybe layered or nested to maintain the lapped bars in one plane. Development length ℓd for
deformed bars and deformed wires in tension shall be the greater of (a) and (b):
(a) Length calculated in accordance with 12.2.2 or12.2.3 using the applicable modification factors of12.3.3 of
ACI 318-08.
(b) 300 mm
For deformed bars or deformed wires, ℓd shall be Calculated in accordance with :Table 12.2.2 of ACI 318-08,
For fy 460 Mpa , fc’ 32 Mpa and Normal weight concrete
Client: Dubai Project: Supply, Installation, Testing and Doc. No:
Electricity& Commissioning of - 132/11kV
3091900005&06/UMMDAMAN
Water Authority UMMDAMN SUBSTATION
/C/ 15/ 316
and Associated works
Main L&T Contract No:
3091900005&06 Rev: 0
Contractor
CIVIL DESIGN CRITERIA
(a) For deformed bars and deformed wire, Ldc shall be taken as the larger of (0.24fy / )db and (0.043fy)db,
where the constant 0.043 carries the unit of mm2/N.
Which comes out to be 20dbforForfy 460 Mpa and fc’ 32 Mpa.
(b) Length Ldc above shall be permitted to be multiplied by the applicable factors for Reinforcement in
excess of that required by analysis .......................... (As required)/(As provided).
Reinforcement enclosed within spiral reinforcement not less than 6 mm diameter and not more than
100 mm pitch or within 12dia ties and spaced at not more than 100 mm on center
........................................................... 0.75
6.1.9 Steel fabric reinforcement
Development length ℓd for deformed bars and deformed wires in tension shall be the greater of (a)
and (b):
(a) Length calculated in accordance with 12.2.2 or12.2.3 using the applicable modification factors of12.3.3 of
ACI 318-08.
(b) 300 mm
For deformed bars or deformed wires, ℓd shall be Calculated in accordance with :Table 12.2.2 of ACI 318-08,
For fy 460 Mpa , fc’ 32 Mpa and Normal weight concrete
Ld =50 db when db<20 mm or 300mm whichever is greater
Ld=66 db when db>20mm or 300mm whichever is greater.
(a) For deformed bars and deformed wire, Ldc shall be taken as the larger of (0.24fy / )db and (0.043fy)db,
where the constant 0.043 carries the unit of mm2/N.
Which comes out to be 20db for fy 460 Mpa and fc’ 32 Mpa.
(b) Length Ldc above shall be permitted to be multiplied by the applicable factors for Reinforcement in excess of
that required by analysis ...... (As required)/(As provided). Reinforcement enclosed within spiral
reinforcement not less than 6 mm diameter and not more than 100 mm pitch or within 12dia ties and spaced at
not more than 100 mm on center ............ 0.75
Note: staggered Lapping shall be employed for all reinforcement, wherever the lapping was required.
6.1.10 Concrete below ground
Client: Dubai Project: Supply, Installation, Testing and Doc. No:
Electricity& Commissioning of - 132/11kV
3091900005&06/UMMDAMAN
Water Authority UMMDAMN SUBSTATION
/C/ 15/ 316
and Associated works
Main L&T Contract No:
3091900005&06 Rev: 0
Contractor
CIVIL DESIGN CRITERIA
The water bars shall be provided in all construction joints below ground level in addition to any joint
which may be detailed on the drawing. Waterproofing system (Membranes, protection board, water bar, joint
filler, sealants etc) shall be as per DEWA specification and DEWA Standard drawings
6.2 FOUNDATION
6.2.1 Foundation recommendation as per Soil Investigation Report.
Shallow raft foundation is proposed for the main building, fire pump room and auxiliary structures.
The raft is modeled as finite elements using ETABS software. The plate stress contour obtained from analysis
is used for the design of raft. Safe Bearing Capacity of soil and water table considered in the design as
indicated are as recommended in Soil Investigation Report.
Note: Bearing pressure and sub-grade modulus are as per approved soil report.
The ground water table present at -9.06m to -10.7m level (+47.44 DMD to +47.33 DMD) below existing
ground level.
Recomm Recom
*Foundation ended mende Modulu
*Foundat No.of
Borehole Depth below Design Size of Type of Gross d Net s of
ion Road
Reference Structural Particulars FGL N Foundatio Foundati Bearing Bearin Subgra
Depth, Base
(Based on ( Gate value n, m on Pressure g de
m DMD Layers
DMD) level), m qu, Pressu kN/m3
kN/m2 re qn, Ks=q/∆
kN/m2
132 / 11 KV SWGR
BH 1 to Building / Earthing
3.750 +55.580 34 42.52X38.75 Raft 2 428 360 14400
BH5 Transformer / Fire pump
room
BH 1
to BH5 Domestic Water Tank 0.100 +59.230 - 4.5X2.5 Raft 2 - ***125 5000
(Fill)
BH 2 Security Room 1.500 +57.830 **10 6.57X3.33 Raft 3 276 250 10000
BH 2 Boundary wall-1 1.500 +57.830 **10 1.5 Raft 3 226 200 8000
BH 1
to BH5
Boundary wall-3 3.950 +55.380 34 3.8 Raft 2 391 320 12800
BH 1
to BH5
Duct Banks 3.950 +55.380 34 2.5 Raft 2 321 250 10000
BH 2, Deep Manholes, Sump &
BH 3 & Pull pit 2.500 +56.830 20 3X2.5 Raft 2 294 250 10000
BH 4
BH 1 Deep Manholes, Sump &
to BH5 Pull pit
3.950 +55.380 34 3X2.5 Raft 2 321 250 10000
6.6 DETAILING
Detailing of RCC Elements shall be as per American standards of practice.
Preparation of bar bending schedule will conform to ACI 315-99.
6.7 CRACK WIDTH
The maximum crack width will be within the values mentioned below:
a) 0.2mm for all structures in contact with soil.
Client: Dubai Project: Supply, Installation, Testing and Doc. No:
Electricity& Commissioning of - 132/11kV
3091900005&06/UMMDAMAN
Water Authority UMMDAMN SUBSTATION
/C/ 15/ 316
and Associated works
Main L&T Contract No:
3091900005&06 Rev: 0
Contractor
CIVIL DESIGN CRITERIA
**************************
Load combinations for the Service (SLS)
1.0 (D + F)
1.0 (D + L + Lr + CR (V))
1.0 (D + L + Lr + CR (H))
1.0 (D + L + Lr + BL)
6.8.7 Connections:
All the Braced, Splice, shear and moment connection for the structural elements shall be designed for the all
possible worst load combinations as per AISC 360.
6.8.7.1 Ordinary bolts:
Minimum number of bolts at any joint should be two.
Shear capacity:
Client: Dubai Project: Supply, Installation, Testing and Doc. No:
Electricity& Commissioning of - 132/11kV
3091900005&06/UMMDAMAN
Water Authority UMMDAMN SUBSTATION
/C/ 15/ 316
and Associated works
Main L&T Contract No:
3091900005&06 Rev: 0
Contractor
CIVIL DESIGN CRITERIA
1. The vector sum of the design stress due to all forces and moments transmitted by the weld should
not exceed the design strength. The design stress in a fillet weld should be calculated on a
thickness equal to the effective throat size.
2. Along edges of material less than 1/4 in. (6 mm) thick; not greater than the
thickness of the material.
3. Along edges of material 6 mm or more in thickness; not greater than
the thickness of the material minus 2 mm, unless the weld is especially
designated on the drawings to be built out to obtain full-throat
thickness. In the as-welded condition, the distance between the edge of the
base metal and the toe of the weld is permitted to be less than 2 mm,
provided the weld size is clearly verifiable.
Minimum cover for reinforcement—the minimum thickness of concrete cover to the main
longitudinal reinforcement in columns, regardless of the type of aggregate used in the concrete,
shall not be less than 25.4mm times the number of hours of required fire resistance, or 51mm,
whichever is less.
The fire resistance of reinforcement of 3 hours will be 19mm for restrained and 25.4mm
for unrestrained concrete cover. Critical of above and clause 6.1.7 is considered in design.
OWMH and lead to Underground oil/water tank and shall be mobilized with vehicular tank trucks.
Fire pump house Diesel tank drainage system shall be connected to UG tank. Manifold drain system
drain shall be connected to storm water network.
Roads, Parking, Paving and surfacing within the substation compound shall be with the interlocking
type. All the Pavement works shall be with 80mm thick heavy duty interlocking tile with the
approved design layout over 50mm sand below which the 0.5mm thick polythene shall be laid
300mm thick crushed aggregate having CBR value ≥ 80 % shall be laid over another layer sub grade
with CBR (200 mm thk) ≥ 15 % compacted to 98 % Standard precast curbstones’ shall be placed all
Client: Dubai Project: Supply, Installation, Testing and Doc. No:
Electricity& Commissioning of - 132/11kV
3091900005&06/UMMDAMAN
Water Authority UMMDAMN SUBSTATION
/C/ 15/ 316
and Associated works
Main L&T Contract No:
3091900005&06 Rev: 0
Contractor
CIVIL DESIGN CRITERIA
SOIL REPORT