CONTROL PLAN

Page 1
Prototype Pre-launch X Production Key Contact/Phone Date (Orig.) Date (Rev.)
Control Plan Number Mr. Müller 2006-01-10
Part Number/Latest Change Level Core Team Customer Engineering Approval/Date (if Req’d)
Mr. Meier
Part Name/Description Supplier/Plant Approval/Date Customer Quality Approval Date (if Req’d)
gasket
Supplier/Plant Supplier Code Other Approval/Date (If Req’d) Other Approval/Date (if Req’d)
Elring Klinger/Dettingen
Characteristics Methods

Sample Reaction Plan

Part/ Process Name/ Machine, Device, Special Product/Process Evaluation
Process Operation Description Jig, Tools No. Product Process Char. Specification/ Measurement Control Method
Number For Mfg. Class Tolerance Technique Size Freq.

II1 cover sheet - 1 identification - visual 100% visual control

thickness - control plan CAQ external micrometer 10% of coils dimensional control redelivery
dimension - tape measure 10% of coils dimensional control
II2 binding sheet - 2 identification - visual 100% visual control
thickness - control plan CAQ external micrometer 10% of coils dimensional control redelivery
dimension - tape measure 10% of coils dimensional control
II3 X-components - 3 solid-state body - control plan CAQ standard laboratory 1 charge dimensional control redelivery
primer content test
equipment
II4 X-components - 4 TGA - control plan CAQ TG-analyzer 2 Charge dimensional control
elastomere redelivery
solvent viscosity - control plan CAQ standard laboratory 2 Charge dimensional control
test
equipment
II5 X-components - 1 state and colour - - specification visual control 100% visual control, CAQ redelivery
O-2002 coating 2 test certificate - - specification check visual control 1 delivery visual control, CAQ

OP1 punching Stamping machine 1 feed - see production plan control with press 1 BO visual control correct the machinery
beading 2 press power - adjustment (SPS)
planishing 3 thickness (sheet) -see production plan, EK device 1 BO dimensional control
drawing correct the process,
4 Fixing hole see working station list gage 1/1 BO/end first / last piece sort out incorrect parts
control plan CAQ
5 bead height SC2 PP DM 050 EK-device 1 BO dimensional control
1 3000
6 Bead height - - AA QS/Z 16D Press 1 BO first / last piece
(blue print)
7 complete contour - - hole compl, pos. gauge 1/1 BO/end first / last piece block, correct machine
PP DM 050
OP2 punching Stamping machine 1 feed - see production plan control with press 1 BO visual control correct the machinery
raising 2 press power - see working station list adjustment (SPS) 1 BO visual control correct the machinery
folding layer 3 thickness (sheet) - see production plan, external micrometer 1 BO dimensional control
drawing
4 combustion - see working station list reduced sliding caliper 3 2 hours dimensional control correct the process,
chamber Ø control plan CAQ sort out incorrect parts
F QS 98a-9707 D

5 folding layer width - sliding caliper 3 2 hours dimensional control

6 complete contour - - hole compl, pos. gauge 1/1 BO/end first / last piece block, correct machine
PP DM 030