Linear Drives DGC-K: Look For The Star!
Linear Drives DGC-K: Look For The Star!
q/w Festo core product range qReady for dispatch from the Festo factory in 24 hours
Covers 80% of your automation tasks Held in stock in 13 service centres worldwide
More than 2200 products
Look for the star!
Worldwide: Always in stock wReady for dispatch in 5 days maximum from stock
Superb: Festo quality at an attractive price Assembled for you in 4 service centres worldwide
Easy: Reduces procurement and storing complexity Up to 6 x 1012 variants per product series
Linear drives DGC
Features
At a glance
Without external guide, for simple Easy assembly and installation Sealing system Advantages of the sealing system:
drive functions Choice of: Cover strip – Long strokes with no restrictions
Compact – fitting length relative to – Standard piston – Virtually no leakage
stroke – Extended piston Sealing band
Fully interchangeable with the
linear drive DGP
Guide variants
Compact design DGC-K Basic design DGC-G
Piston 18 … 80 mm Piston 8 … 63 mm
Stroke lengths from 1 … 8500 mm Stroke lengths from 1 … 8500 mm
30% narrower than the DGC-G Guide backlash = 0.2 mm
Low moving dead weight For small loads
Symmetrical design Operating behaviour with torque
load = average
Application examples
For opening and closing doors
Product variants
Product variants
Type
DGC Linear drive
Guide
K Compact
Piston j [mm]
Stroke [mm]
Cushioning
PPV Pneumatic cushioning, adjustable at
both ends
Position sensing
A For proximity sensor
Basic design
GK Standard piston
GV Extended piston
Lubrication
– Standard
H1 Lubrication approved for use in food
applications
Moment compensator
FK Moment compensator coupling
EU certification
EX2 II 3GD
EX3 II 2G
è + ZUB – F 2B 2G 2S
Accessories
ZUB Accessories enclosed separately
Foot mounting
F Foot mounting
Profile mounting
…M Profile mounting
Slot nut
…Y For mounting slot
Slot cover
…B For mounting slot
Connecting cable
…V With plug, 2.5 m
Slot cover
…S For sensor slot
aJ
aA
aB
Product example
Accessories
Type/Order code Description è Page/Internet
1 Linear drive Pneumatic linear drive with moment compensator 10
DGC-K
2 Adapter plate Has the same interface as the moment compensator FKP with the linear drive DGP 32
DAMF
3 Moment compensator For compensating misalignments when using external guides 30
DARD-…-M
4 Moment compensator For compensating misalignments when using external guides. 28
FK (type: DARD-…-S) Has the same interface as the moment compensator FKP with the linear drive DGP
5 Slot cover For protecting against the ingress of dirt and securing proximity sensor cables 34
B/S
6 Proximity sensor For sensing the moment compensator position 34
G/H/I/J/N
7 Connecting cable For proximity sensor 35
V
8 Slot nut for mounting slot For mounting components 34
Y (type: NST) Piston 18 and 25: cannot be used with DGC-…-D2
(Compressed air connection at both ends)
9 Slot nut for mounting slot For mounting components 34
Y (type: ABAN) Piston 18 and 25: possible with all combinations
aJ Central support For mounting the axis, particularly with long strokes 27
M
aA One-way flow control valve For regulating speed 34
GRLA
aB Foot mounting For mounting the axis 26
F
Function
-W- www.festo.com
-N- Diameter
18 … 80 mm
ATEX1)
Explosion-proof temperature rating –10°C Ta +60°C
CE marking (see declaration of conformity) As per EU Explosion Protection Directive (ATEX)
EX2 certification
ATEX category for gas II 3G
Explosion ignition protection type for gas c T4 X
ATEX category for dust II 3D
Explosion ignition protection type for dust c T120°C X
EX3 certification
ATEX category for gas II 2G
Explosion ignition protection type for gas c T4 X
Weight [g]
Piston 18 25 32 40 50 63 80
Basic weight with 0 mm stroke
DGC-…-GK 370 933 1319 2450 5438 8620 16775
DGC-…-GV 630 1343 1999 3620 8073 13000 –
Additional weight per 10 mm stroke
DGC-…-GK 18 29 37 53 100 137 157
DGC-…-GV 18 29 37 53 100 137 –
Moving load
DGC-…-GK 64 136 227 360 1095 1782 5000
DGC-…-GV 130 261 427 700 1713 2704 –
Materials
Sectional view
3 1 2 3
Linear drives
1 Slide Anodised aluminium
2 Sealing band/cover band Polyurethane/steel
3 Cover Painted aluminium
4 Cylinder barrel Anodised aluminium
– Piston seal Polyurethane
– Slide elements Polyacetal
Note on materials RoHS-compliant
L1 L1
4 5
L3 L4
L3 L4
1 3 L2 2
1 2
L2
Position L1 L2 L3 L4 Position L1 L2 L3 L4
Piston 18 Piston 32
1 [mm] 0 10 30 0 1 [mm] 0 0 10 0
2 [mm] 0 10 0 30 2 [mm] 0 0 0 10
3 [mm] 0 30 10 10 4 and 5 [mm] 10 0 0 0
Piston 25 Piston 40
1 [mm] 0 0 10 0 1 [mm] 0 0 30 0
2 [mm] 0 0 0 10 2 [mm] 0 0 0 30
3 [mm] 0 10 0 0 4 and 5 [mm] 30 0 0 0
Piston 50
1 [mm] 0 0 10 0
2 [mm] 0 0 0 10
4 and 5 [mm] 10 0 0 0
Piston 63
1 [mm] 0 0 20 0
2 [mm] 0 0 0 20
4 and 5 [mm] 20 0 0 0
Piston 80
1 [mm] 0 0 10 0
2 [mm] 0 0 0 10
4 and 5 [mm] 10 0 0 0
DGP
Z
If the drive is simultaneously subjec
0, 4 Fz ) Mx ) My ) 0, 2 Mz v 1
ted to several of the forces and Fz max. Mx max. Mymax. Mzmax. Y
torques indicated below, the follow
ing equations must be met in addi Fz v 1 Mz v 1
tion to the specified maximum loads: Fzmax. Mzmax.
Mxmax.
DGC-…-GK [Nm] 0.8 1.2 1.9 3.8 6 5.7 30.6
DGC-…-GV [Nm] 1.6 2.4 3.8 7.6 12 11.4 –
Mymax.
DGC-…-GK [Nm] 11 20 40 60 120 150 400
DGC-…-GV [Nm] 22 40 80 120 240 300 –
Mzmax.
DGC-…-GK [Nm] 1 3 5 8 15 24 100
DGC-…-GV [Nm] 2 6 10 16 30 48 –
Maximum permissible piston speed v as a function of effective load m and distance rmax from the centre of gravity of the load
These specifications represent the
maximum values that can be
achieved. In practice, these values
can fluctuate relative to the position
of the effective load and mounting
position.
DGC-K-18-PPV
DGC-K-25-PPV
DGC-K-32-PPV
DGC-K-40-PPV
DGC-K-50-PPV
DGC-K-63-PPV
DGC-K-80-PPV
Piston 18 25 32 40 50 63 80
Number of central supports MUP as a function of weight due to force F and distance between supports I
The drive may need to be supported are provided to determine the max tion position and the applied weight
to limit the deflection in the case of imum permissible distance between and normal forces.
large strokes. The following diagrams supports as a function of the installa
Mounting position
Horizontal Vertical
DGC-K-18 DGC-K-32
DGC-K-25 DGC-K-40
DGC-K-50
DGC-K-63
DGC-K-80
Example:
The drive DGC-K-25-1500 is subjec The drive has an overall length of: According to the graph, the max. In this example, central supports
ted to a force of 200 N in horizontal l = stroke length + L1 support span for the drive DGC-K-25 are required as the max. support
assembly position. (see dimensions) with a force of 200 N is 1450 mm. distance (1450 mm) is smaller than
= 1500 mm + 200 mm the total length of the drive
= 1700 mm (1700 mm).
j 18 Port Port
at one end at both ends (D2)
j 80
B1 B3 B4 B5 B6 B7 B8 B12 D2 D3
[mm] ±0.2 +0.2
18 34+0.2/–0.05 12 28 7 24 5 13.5 – 3 5.2
25 45+0.4 19 39.1 18 32.5 6.3 13.5 – 3.3 5.2
32 54+0.4 19 46 21 40 7 16.5 – 4.3 5.2
40 64+0.4 21 53 28 49 7,5 18 – 4.3 6.5
50 90+0.4 24 76 44 72 9 23 – 6.3 8.5
63 106 +0.4 24 89 44 83 11.5 31 – 6.3 8.5
80 130+0.8 36 – – 102 14 29 72 – 12.2
D4 D5 D6 D7 D8 EE H1 H2 H3 H4 H5
[mm]
18 M5 6H7 M5 – – M5 49.8 43.8 37.6 3 17
25 M5 8H7 M4 – – G1/8 63 57 51 3 22.5
32 M5 8H7 M5 – – G1/8 72 66 61.8 4 27
40 M6 10H7 M5 – – G1/4 86 78 71.8 5.5 32
50 M8 12H7 M6 – – G1/4 115 106 99 7 45
63 M8 12H7 M8 – – G3/8 131 122 115 8.5 53
80 M12 20H10 – M12 23 G1/2 174 158 140.5 – 85
J1 J2 J3 J4 L1 L2 L3 L4 L5
GK GV GK GV
[mm]
18 10.7 11.1 12.2 10.4 150 230 75 115 5 5 15.5
25 9 16.7 15.7 13 200 300 100 150 17 7 25
32 11.4 19 17.1 14 250 380 125 190 18.5 8.5 31
40 13.5 22 19.5 21 300 470 150 235 11.5 11.5 31
50 21 30.8 27 29.3 350 550 175 275 14 14 34
63 25 36 32 33 400 650 200 325 13.5 13.5 34
80 37 36 48.1 33.3 520 – 260 – 19 19 45
L6 L7 L8 L9 L17 T1 T2 T3 T4 T5
GK GV
[mm] ±0,15
18 85 165 30±0.1 60±0.1 – – 11 2 10 – –
25 109 209 30±0.1 50±0.1 – – 13 2 7.5 – –
32 135 265 50±0.1 100 ±0.1 30±0.1 – 13.2 3 7.5 – –
40 171 341 70±0.1 130±0.1 40±0.1 – 13.2 4 10.5 – –
50 206 406 80±0.1 150 ±0.1 50±0.1 – 15.2 6 12.5 – –
63 234 484 110±0.1 190±0.1 70±0.1 – 21.2 6 12.5 – –
80 334 – 180±0.15 230±0.15 115±0.15 60 – – 19 18 4
Length tolerance
For stroke [mm] 1000 2000 3000 4000 5000 6000 7000 8000 9000
L1 [mm] ±0.45 ±0.55 ±0.70 ±0.75 ±0.80 ±0.85 ±1.10 ±1.15 ±1.20
j 32 j 40
B3 D3 D4 D5 L6 L7 L8 L9
[mm] ±0.2 +0.2 H7 ±0.1 0.1 0.1
18 12 5.2 M5 6 85 30 60 –
25 19 5.2 M5 8 109 30 50 –
32 19 5.2 M5 8 135 50 100 30
40 21 6.5 M6 10 171 70 130 40
j 63
B3 D3 D4 D5 L6 L7 L8 L9
[mm] ±0.2 +0.2 H7 ±0.1 0.1 0.1
50 24 8.5 M8 12 206 80 150 50
63 24 8.5 M8 12 234 110 190 70
B3 D3 D4 D5 L6 L7 L8 L9 L17
[mm] ±0.2 +0.2 H10 ±0.15 0.15 0.15 0.15
80 36 12.2 M12 20 334 180 230 115 60
j 32
j 40
j 63
j 50 j 63
j 80
Order code
è page 32
è page 30
FK
B/S
G/H/I/J/N
è page 34
Ordering table
Size 18 25 32 40 50 63 80 Condi Code Enter
tions code
0
M Module No. 1312500 1312501 1312502 1312503 1312504 1312505 1312506
Function Linear drive DGC DGC
Guide Compact w-K -K
Piston [mm] 18 25 32 40 50 63 80 w-…
Stroke [mm] 1 … 3000 1 … 8500 1 … 6000 1 … 5000 1 … 3000 w-…
Cushioning Pneumatic cushioning, adjustable at both ends w-PPV -PPV
Position sensing For proximity sensor w-A -A
Basic design Standard piston w-GK
Extended piston – -GV
0
O Compressed air connection At one end w
At both ends 1 -D2
Lubrication Standard w
Lubrication approved for use in food applications -H1
Moment compensator Without w
Moment compensator coupling w-FK
EU certification Without w
II 3GD 2 -EX2
II 2G 2 -EX3
0
O Accessories Enclosed separately (can be retrofitted) ZUB- ZUB-
Foot mounting 1 F
Central support 1 … 10 …M
Slot nut for mounting slot 1 … 10 1 3 …Y
Slot cover for mounting slot – – 1 … 10 …B
Proximity sensor, N/O 2.5 m cable 1 … 10 …G
contact M8 plug 1 … 10 …H
Proximity sensor, N/O 2.5 m cable 1 … 10 …I
contact, contactless, PNP M8 plug 1 … 10 …J
Proximity sensor, N/C 1 … 10 …N
contact 7.5 m cable
Connecting cable M8, 2.5 m 1 … 10 …V
Slot cover for sensor slot 1 … 10 …S
1 Y + D2 The following applies to sizes 18 and 25: entry "1Y“ = delivery quantity of 4 units
2 EX2, EX3 Not with proximity sensor G, H, I, J, N or connecting cable V
3 Y For sizes 18 and 25 there is just one slot for mounting and proximity sensor.
M Mandatory data
O Options
Festo core product range qReady for dispatch from the Festo factory in 24 hours
wReady for dispatch in 5 days maximum from stock
DGC-K-25 … 80
DGC-K-32 … 80
1) This central support cannot be ordered within the modular product system using Code M.
2) Suitable for ATEX areas
Moment compensator DARD-S Materials: Clevis: High-alloy steel Retaining ring: Spring steel
(order code: FK) Bolt: High-alloy steel Slip piece: Brass
j 18
-H- Note
The moment compensator DARD-S
has the same interface as the
moment compensator FKP with the
linear drive DGP.
1 Use moment compensator DARDM
for servopneumatic systems.
2
j 25 … 63
j 80
-H- Note
Compensation possible in
direction of arrow.
Technical data
For Max. offset between linear drive and Max. permissible load in direction Ambient temperature Weight
external guide of force
1 2
[mm] [mm] [N] [°C] [g]
18 ±1.8 ±1.2 550 –20 … +120 104
25 ±2 ±2 1100 231
32 1100 231
40 1800 362
50 2500 712
63 2500 712
80 ±4 ±4 7000 1955
[mm]
18 70 40 20 13 10.1 2.1 8001411 DARD-L1-18-S
25 8001412 DARD-L1-32-S
80 66 – 16 12.1 –
32 8001412 DARD-L1-32-S
40 90 76 – 18 14.1 – 8001413 DARD-L1-40-S
50 8001414 DARD-L1-63-S
122 102 – 22 16.1 –
63 8001414 DARD-L1-63-S
80 220 190 170 44 32.1 – 8001415 DARD-L1-80-S
j 18
j 25 … 80
j 32 … 63
j 80
Technical data
For Max. offset between linear drive and Max. permissible load in direction of Ambient temperature Weight
external guide1) force
[mm] [mm] [N] [°C] [g]
18 ±2,5 400 –10 … +60 94
25 800 240
32 1300 275
40 2000 580
50 ±4 3150 960
63 5000 1000
80 7800 2815
[mm] max.
18 52.8±2.5 57.8±2.5 75 51 61 2349274 DARD-L1-18-M
25 71.5±2.5 79±2.5 100 67.1 75.5 2349275 DARD-L1-25-M
32 80.5±2.5 88±2.5 125 80.3 91 2349276 DARD-L1-32-M
40 94.5±2.5 104.5±2.5 150 104 117 2349277 DARD-L1-40-M
50 125.5 ±4 135.5±4 175 124 139 2349278 DARD-L1-50-M
63 142±4 152 ±4 200 138 153 2349279 DARD-L1-63-M
80 187.5±4 199.5±4 260 182.9 212.5 2349280 DARD-L1-80-M
j 18
-H- Note
The adapter plate DAMF has the
same interface as the moment
compensator FKP with the linear
drive DGP.
j 25 … 80
j 32 … 63
j 80
For D3 H1 H2 H3 H4 L1 L2 L3
[mm]
18 M4 2.1 43.8 5 57.8±2.5 92 75 35
25 M5 5 57 8 75±2.5 112.4 100 40
32 M5 5 66 8 84±2.5 133 125 40.5
40 M6 6 78 10 99±2.5 162 150 45
50 M8 8 106 10 130±4 200 175 61
63 M8 8 122 10 146±4 214 200 61
80 M12 9 158 12 194±4 322.4 260 109
[mm] max.
18 10 – 61 20 40 127 2349281 DAMF-18-FKP
25 33 – 75.5 66 – 265 2349282 DAMF-25-FKP
32 33 – 91 66 – 308 2349283 DAMF-32-FKP
40 38 – 117 76 – 593 2349284 DAMF-40-FKP
50 51 – 139 102 – 966 2349285 DAMF-50-FKP
63 51 – 153 102 – 1042 2349286 DAMF-63-FKP
80 85 95 212.5 170 190 2817 2349287 DAMF-80-FKP
Ordering data
For Description Order code Part No. Type PU1)
Slot nut ABAN/NST2) Technical data è Internet: hmbn
18, 25 For mounting slot Y 8003032 ABAN-1M4-5 4
1) Packaging unit
2) Suitable for ATEX areas
-H- Note
When using the variant DGC-K-…-D2 proximity sensors that are inserted in
(supply port at both ends), only the slot from above can be used.
Ordering data – Proximity sensors for T-slot, magneto-resistive Technical data è Internet: smt
Type of mounting Switching Electrical connection Cable length Part No. Type
output [m]
N/O contact
Insertable in the slot from above, PNP Cable, 3-wire 2.5 q574335 SMT-8M-A-PS-24V-E-2,5-OE
flush with the cylinder profile, Plug M8x1, 3-pin 0.3 q574334 SMT-8M-A-PS-24V-E-0,3-M8D
short design Plug M12x1, 3-pin 0.3 q574337 SMT-8M-A-PS-24V-E-0,3-M12
NPN Cable, 3-wire 2.5 q574338 SMT-8M-A-NS-24V-E-2,5-OE
Plug M8x1, 3-pin 0.3 q574339 SMT-8M-A-NS-24V-E-0,3-M8D
N/C contact
Insertable in the slot from above, PNP Cable, 3-wire 7.5 q574340 SMT-8M-A-PO-24V-E-7,5-OE
flush with the cylinder profile,
short design
Ordering data – Proximity sensors for T-slot, magnetic reed Technical data è Internet: sme
Type of mounting Switching Electrical connec Cable length Part No. Type
output tion [m]
N/O contact
Insertable in the slot from above, Contacting Cable, 3-wire 2.5 q543862 SME-8M-DS-24V-K-2,5-OE
flush with the cylinder profile 5.0 q543863 SME-8M-DS-24V-K-5,0-OE
Cable, 2-wire 2.5 q543872 SME-8M-ZS-24V-K-2,5-OE
Plug M8x1, 3-pin 0.3 q543861 SME-8M-DS-24V-K-0,3-M8D
N/C contact
Insertable in the slot from above, Contacting Cable, 3-wire 7.5 q546799 SME-8M-DO-24V-K-7,5-OE
flush with the cylinder profile
Ordering data – Proximity sensors for T-slot, magneto-resistive for ATEX areas Technical data è Internet: smt
Type of mounting ATEX category Switch Electrical Cable length Part No. Type
output connec
Gas Dust [m]
tion
N/O contact
Insertable in the slot from II 3G II 3D PNP Plug 0,3 574342 SMT-8M-A-PS-24V-E-0,3-M8D-EX2
above, flush with cylinder M8x1,
profile, short design 3-wire
Canadian Customers
Commercial Support: Technical Support:
Tel: 1 *O FESTO 1 3 3 Tel:1 *O FESTO 1 3 3
Fax: 1 F; FESTO 1 393 3 Fax:1 F; FESTO1 393 3
Email: festocanada#cafestocom Email: technicalsupport#cafestocom
C
USA Customers
Commercial Support: Technical Support:
Tel:1 00 99 FESTO 1 00 993 3 Tel:1 *O FESTO 1 3 3
Fax:1 00 9 FESTO 1 00 93 3 Fax:100 9 FESTO1 00 93 3
Email: customerservice#usfestocom Email: productsupport#usfestocom