Bs en 12385 5 2002pdf PDF
Bs en 12385 5 2002pdf PDF
12385-5:2002
ICS 77.140.65
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BS EN 12385-5:2002
National foreword
This British Standard is the official English language version of
EN 12385-5:2002. It supersedes BS 302-4:1987 which is withdrawn.
The UK participation in its preparation was entrusted to Technical Committee
MHE/2, Wire ropes, which has the responsibility to:
ICS 77.140.65
English version
Câbles en acier - Sécurité - Partie 5: Câbles à torons pour Drahtseile aus Stahldraht - Sicherheit - Teil 5: Litzenseile
ascenseurs für Aufzüge
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European
Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national
standards may be obtained on application to the Management Centre or to any CEN member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation
under the responsibility of a CEN member into its own language and notified to the Management Centre has the same status as the official
versions.
CEN members are the national standards bodies of Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece,
Iceland, Ireland, Italy, Luxembourg, Malta, Netherlands, Norway, Portugal, Spain, Sweden, Switzerland and United Kingdom.
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© 2002 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 12385-5:2002 E
worldwide for CEN national Members.
EN 12385-5:2002 (E)
Contents
page
Foreword......................................................................................................................................................................3
Introduction .................................................................................................................................................................4
1 Scope ..............................................................................................................................................................4
2 Normative references ....................................................................................................................................4
3 Terms and definitions....................................................................................................................................5
4 List of hazards................................................................................................................................................5
5 Safety requirements and/or measures ........................................................................................................5
6 Verification of safety requirements and /or measures...............................................................................8
7 Information for use ........................................................................................................................................8
Annex A (normative) Calculation of minimum breaking force for those ropes classes covered by
Tables 6 to 10 ...............................................................................................................................................14
Annex B (informative) Information which should be provided with an enquiry or an order ...........................15
Annex ZA (informative) Relationship of this document with EC Directives ......................................................16
Bibliography ..............................................................................................................................................................17
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Foreword
This document (EN 12385-5:2002) has been prepared by Technical Committee CEN/TC 168, “Chains, ropes,
webbing, slings and accessories – Safety”, the secretariat of which is held by BSI.
This European Standard shall be given the status of a national standard, either by publication of an identical text or
by endorsement, at the latest by April 2003, and conflicting national standards shall be withdrawn at the latest by
April 2003.
This document has been prepared under a mandate given to CEN by the European Commission and the European
Free Trade Association, and supports essential requirements of EC Directive(s).
For relationship of this Part with EU Directives, see informative Annex ZA, which is an integral Part of this
document.
The other Parts of EN 12385 are:
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Part 8: Stranded hauling and carrying-hauling ropes for cableway installations designed to carry persons
Part 9: Locked coil carrying ropes for cableway installations designed to carry persons
Part 10: Spiral ropes for general structural applications
3
EN 12385-5:2002 (E)
Introduction
This Part of this European Standard has been prepared to be a harmonized standard to provide one means of
complying with the essential safety requirements of the Lift Directive.
During the preparation of this standard, it was assumed that a negotiation would take place between the purchaser
and the manufacturer concerning the intended purpose of the rope.
Although tables of breaking forces and masses are provided for a number of the more common classes, diameters
and rope grades, this Part of this standard is not limited to those given, providing all of the other requirements are
met.
1 Scope
This Part of this European Standard specifies the particular materials, manufacturing and testing requirements for
stranded ropes for suspension, compensating and governor duties for traction drive and hydraulic lifts moving
between guides.
This Part of this European Standard does not establish requirements for information for use other than those given
in clause 7 of Part 1. Neither does it cover the requirements for ropes fitted with terminations.
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Minimum breaking force values for the more common classes, sizes and grades of rope are provided in tables 6 to
10.
2 Normative references
This European Standard incorporates by dated or undated reference, provisions from other publications. These
normative references are cited at the appropriate places in the text, and the publications are listed hereafter. For
dated references, subsequent amendments to or revisions of any of these publications apply to this European
Standard only when incorporated in it by amendment or revision. For undated references the latest edition of the
publication referred to applies (including amendments).
EN 10264-2:2002, Rope wire – Part 2: Round cold drawn non-alloyed steel wire for ropes for general applications.
EN 12385-2, Steel wire ropes – Safety – Part 2: Definitions, designation and classification.
ISO 4346, Steel wire ropes for general purposes – Lubricants – Basic requirements.
For the purposes of this European Standard, the terms and definitions given in EN 12385-2 apply.
4 List of hazards
In addition to the general hazards identified in clause 4 of Part 1, Table 1 contains all the particular hazards which
require action to reduce risk as being specific and significant for steel wire ropes for lifts.
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For the purposes of this Part of EN 12385, insufficient strength of parts means failure to achieve the minimum
breaking force of the rope.
5.1 General
In addition to the requirements given in 5.2 to 5.6, the requirements shall also conform to those given in part 1 of
this standard.
5.2 Materials
5.2.1 Wire
For rope grades 1180/1770 (dual tensile), 1370/1770 (dual tensile) and 1570/1770 (dual tensile), the tensile
2 2 2
strength grades of the outer wires shall be 1180 N/mm , 1370 N/mm and 1570 N/mm respectively. The tensile
2
strength grade of the inner wires shall be 1770 N/mm .
For rope grades 1570 (single tensile) and 1770 (single tensile), the wire tensile strength grades shall be
2 2
1570 N/mm and 1770 N/mm respectively.
The tensile strength grades of centre wires, filler wires and core wires shall be determined by the manufacturer.
5
EN 12385-5:2002 (E)
5.2.2 Core
a) fibre;
b) steel, as an independent wire rope (IWRC);
c) steel based composite e.g. steel plus fibre, steel plus polymer; or
d) non-metallic other than only of fibre.
5.2.3 Lubricant
5.3.1 Lubrication
5.3.2 Construction
5.3.3.1 General
The rope grade shall reflect the tensile strength grades of the outer and inner wires respectively, e.g. rope grade
2
1370/1770 signifies a dual tensile rope having outer wires of tensile strength grade 1370 N/mm and inner wires of
2
tensile strength grade 1770 N/mm and rope grade 1570 signifies a single tensile rope having outer and inner wires
of tensile strength grade 1570 N/mm.
For the more common classes of rope the rope grade, Rr , shall be used in the calculation of minimum breaking
force of single tensile ropes and the rope value Rdt shall be used in the calculation of minimum breaking force of
dual tensile ropes, see annex A for values of Rdt.
The rope grades for the various duties shall be in accordance with 5.3.3.2 to 5.3.3.4.
The rope grade shall be one of the following 1370/1770; 1570/1770; 1570 or 1770, see Tables 6 to 8.
The ropes grade shall be one of the following 1370/1770; 1570 or 1770, see Tables 6, 7, 9 and 10.
5.4 Diameter
5.4.1 Tolerances
When measured in accordance with 6.3.1 of EN 12385-1:2002, the actual diameter under no load and under a load
equivalent to 5 % or 10 % of the minimum breaking force of the rope shall not vary from the nominal diameter by
more than the values given in Tables 2, 3 or 4, as appropriate.
Table 2 — Tolerances on diameter for suspension ropes for traction drive lifts and governor ropes with
fibre and other non-metallic cores
Nominal rope diameter Tolerances as percentage of nominal diameter
Maximum at no load Minimum at
mm 5 % of Fmin 10 % of Fmin.
up to 10 +6 +1 0
greater than 10 +5 +1 0
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Table 3 — Tolerances on diameter for suspension ropes for traction drive lifts and governor ropes with
steel and steel based composite cores
Nominal rope diameter Tolerances as percentage of nominal diameter
Maximum at no load Minimum at
mm 5 % of Fmin 10 % of Fmin
up to 10 +3 0 -1
greater than 10 +2 0 -1
Table 4 — Tolerances on diameter for suspension ropes of roped hydraulic lifts and compensating ropes
The difference between any two of the four measurements stated in 6.3.1 of EN 12385-1:2002 at a load equivalent
to 5 % or 10 % of the minimum breaking force shall not exceed the values given in Table 5 for diameter ovality.
The difference between the average of the two measurements taken at each of the two positions stated in 6.3.1 of
EN 12385-1:2002 at a load equivalent to 5 % or 10 % of the minimum breaking force shall not exceed the values
given in Table 5 for average diameter variation.
7
EN 12385-5:2002 (E)
8 and greater 3 2
NOTE The values in the table apply irrespective of the type of core in the rope.
The values of minimum breaking force for the more common classes and grades of rope shall be not less than
those given in Tables 6, 7, 8, 9 and 10. For intermediate rope diameters, the values shall be not less than those
obtained using the formula given in annex A with the factors given in the tables.
NOTE Refer to the definitions given in EN 12385-2 for derivation of the formula for calculation of minimum breaking force.
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6 Verification of safety requirements and /or measures
6.1 General
Verification of safety requirements and/or measures shall be in accordance with that given in clause 6 of
EN 12385-1 and the additional verification given in 6.2 to 6.5 below.
6.2 Lubricant
Compliance with the lubricant requirements shall be through a visual verification of the inspection documents
supplied with the lubricant.
6.3 Lubrication
6.4 Construction
Compliance with the rope grade requirements shall be through a visual verification of the inspection documents
supplied with the wire, in particular the wire tensile strength grades of the outer and inner wires, in relation to the
minimum breaking force value of the rope.
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Nominal Approximate nominal Minimum breaking force (kN)
1)
rope length mass Dual tensile Single tensile
diameter
mm kg/100 m Rope Rope Rope Rope
grade grade grade grade
1180/ 1370/ 1570 1770
1770 1770
6 12,9 16,3 17,8 18,7 21,0
6,5 15,2 19,1 20,9 21,9 24,7
2)
8 23,0 28,9 31,7 33,2 37,4
9 29,1 36,6 40,1 42,0 47,3
2)
10 35,9 45,2 49,5 51,8 58,4
2)
11 43,4 54,7 59,9 62,7 70,7
12 51,7 65,1 71,3 74,6 84,1
2)
13 60,7 76,4 83,7 87,6 98,7
14 70,4 88,6 97,0 102 114
15 80,8 102 111 117 131
2)
16 91,9 116 127 133 150
18 116 146 160 168 189
2)
19 130 163 179 187 211
20 144 181 198 207 234
2)
22 174 219 240 251 283
1)
Informative only
2)
Preferred sizes
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EN 12385-5:2002 (E)
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1)
area factor : C1 = 0,349
Nominal Approximate nominal Minimum breaking force (kN)
1)
rope length mass Dual tensile Single tensile
diameter
mm kg/100 m Rope Rope Rope
grade grade grade
1180/ 1370/ 1570
1770 1770
2)
8 21,8 25,7 28,1 29,4
9 27,5 32,5 35,6 37,3
2)
10 34,0 40,1 44,0 46,0
2)
11 41,1 48,6 53,2 55,7
12 49,0 57,8 63,3 66,2
2)
13 57,5 67,8 74,3 77,7
14 66,6 78,7 86,1 90,2
15 76,5 90,3 98,9 104
2)
16 87,0 103 113 118
18 110 130 142 149
2)
19 123 145 159 166
20 136 161 176 184
2)
22 165 194 213 223
1)
Informative only
2)
Preferred sizes.
10
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Min. breaking force factor K2 = 0,356
1)
Nominal length mass factor : W2 = 0,407
Nominal metallic cross-sectional
1)
area factor : C2 = 0,457
8×19W-IWRC
Nominal Approximate nominal Minimum breaking force (kN)
1)
rope length mass Dual tensile Single tensile
diameter
mm kg/100 m Rope grade Rope grade Rope grade Rope grade
1370/ 1570/ 1570 1770
1770 1770
2)
8 26,0 35,8 38,0 35,8 40,3
9 33,0 45,3 48,2 45,3 51,0
2)
10 40,7 55,9 59,5 55,9 63,0
2)
11 49,2 67,6 71,9 67,6 76,2
12 58,6 80,5 85,6 80,5 90,7
2)
13 68,7 94,5 100 94,5 106
14 79,8 110 117 110 124
15 91,6 126 134 126 142
2)
16 104 143 152 143 161
18 132 181 193 181 204
2)
19 147 202 215 202 227
20 163 224 238 224 252
2)
22 197 271 288 271 305
1)
Informative only
2)
Preferred sizes
11
EN 12385-5:2002 (E)
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1)
area factor : C1 = 0,393
Nominal Approximate nominal Minimum breaking force (kN)
1)
rope length mass
diameter
mm kg/100 m Rope grade 1370/1770
13 62,0 83,7
14 71,9 97,0
16 94,0 127
18 119 160
19 132 179
20 147 198
22 178 240
24 211 285
26 248 335
28 288 388
32 376 507
36 476 642
38 530 715
1)
Informative only
12
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Nominal Approximate nominal Minimum breaking force (kN)
1)
rope length mass
diameter
mm kg/100 m Rope grade 1770
24 196 299
26 230 351
28 267 407
32 348 531
36 441 672
38 491 749
1)
Informative only
13
EN 12385-5:2002 (E)
Annex A
(normative)
Calculation of minimum breaking force for those ropes classes covered by
Tables 6 to 10
The minimum breaking force, Fmin, expressed in kN, shall be calculated as follows:
2
K . d . Rr
Fmin =
1000
where
K is the empirical factor for the minimum breaking force for a given rope class.
The empirical factors, i.e. K1 for ropes with fibre cores and K2 for ropes with steel cores, are given in
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Tables 6 to 10.
14
Annex B
(informative)
Information which should be provided with an enquiry or an order
i) preformation;
NOTE Lift ropes are preformed during manufacture. The purchaser should specify any particular preformation
requirements.
NOTE
j) lubrication;
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The strands of lift ropes are lubricated. The purchaser should specify any particular lubrication requirements.
15
EN 12385-5:2002 (E)
Annex ZA
(informative)
Relationship of this document with EC Directives
This Part of this European Standard has been prepared under a Mandate given to CEN by the European
Commission and the European Free Trade Association, and supports the essential requirements of EC Directives
as follows:
Compliance with the listed clauses of this Part provides one means of complying with the specific essential
requirements of the Directive concerned and associated EFTA regulations.
WARNING: Other requirements and other EC Directives may be applicable to the products falling within the
scope of this standard.
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16
Bibliography
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17
BS EN
12385-5:2002
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