CMT Medical Technologies Ltd.

ADR-1000A Maintenance Manual

REV 2.1

TABLE OF CONTENTS

9. TROUBLESHOOTING AND REPLACEMENT PROCEDURES......................9-1

9.1 TROUBLESHOOTING GUIDELINES ........................................................................9-1

9.1.1 Equipment Protection ............................................................................................................ 9-1
9.1.2 Problems and Workarounds .................................................................................................. 9-1
9.1.3 Board LED Indications.......................................................................................................... 9-5
9.1.4 MPU (PC) Troubleshooting Flow Diagrams......................................................................... 9-9
9.2 UNIT REPLACEMENT GUIDELINES .....................................................................9-13
9.2.1 MPU Power Supply Replacement........................................................................................ 9-13
9.2.2 PDU Power Supply Replacement ........................................................................................ 9-14
9.2.3 DEEB Replacement.............................................................................................................. 9-15
9.2.4 NPRCB Replacement ........................................................................................................... 9-15
9.2.5 Display Adapter Replacement.............................................................................................. 9-16
9.2.6 IOB Replacement ................................................................................................................. 9-16
9.2.7 RC I/O Replacement ............................................................................................................ 9-17
9.2.8 Hard Disk Replacement ....................................................................................................... 9-18
9.2.9 MPU (PC) Replacement ...................................................................................................... 9-23
9.2.10 DVD Replacement................................................................................................................ 9-24
9.2.11 Keypad Replacement............................................................................................................ 9-24
9.2.12 Camera Replacement........................................................................................................... 9-24
9.2.13 Backup Battery Replacement ............................................................................................... 9-24
9.3 SOFTWARE INSTALLATION & UPGRADE ............................................................9-25
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9. TROUBLESHOOTING AND REPLACEMENT PROCEDURES

9.1 Troubleshooting Guidelines

9.1.1 Equipment Protection

Take precaution against static electricity when handling internal electronic parts.
Wear a properly grounded bracelet to avoid equipment damage.

Disconnect the AC Mains power cable from its supply terminal before cleaning the
equipment. Water, soap or other liquids, if allowed to drip into the equipment they
may cause electrical short circuits. Do not place food or beverage containers on any
part of the equipment. They can tip over and introduce conductive substances into
the electrical circuits.

9.1.2 Problems and Workarounds

Note: See also section 9.1.4 – MPU (PC) Troubleshooting Flow Diagrams
Problem Symptom Potential Cause What should I do
The system is The MPU is not turning on No power Check that the PDU (Rack) receives
not turning on and the LED’s on RC I/O power.
are not lit
Blown fuse Check the fuses in the PDU (Rack).
Replace the fuses after fixing the cause
of the dead fuse.
Dead MPU The MPU Fans / LEDS are No power Check that the power cable is connected
off. properly in the MPU and the PDU
(Rack).
Check the power cable.
The workstation monitor Check that the workstation’s monitor is
is not working. on. Check workstation’s monitor power
cable connection. Check workstation
monitor video cable connection.
Check if a 21” was replaced with 17”
monitor.
Dead power supply Replace power supply
Bad motherboard or one Replace the MPU
of the components
One of the boards in the Dismount all boards, mount them back
MPU is defective one by one, find the defective board
and replace it.
MPU is not The MPU starts to boot but Loose cable connection in Check all MPU cables connection.
booting the boot process is not the MPU Especially check the hard drives cables
complete (stops before the area on the motherboard.
application software is on)
The flat cable between Connect the cable or replace if
NPRCB and DEEB is not necessary.
connected properly
One of the boards is Check NPRCB:

Troubleshooting and Replacement Procedures 9-1

CMT Medical Technologies Ltd. ADR-1000A Maintenance Manual
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Problem Symptom Potential Cause What should I do

defective or not connected Two middle LED’s on the NPRCB
properly must be illuminated when the MPU is
on. If not check fuse. Replace the board
if needed.
Check DEEB:
The right LED on the DEEB must lit
when the MPU is on. If not check fuse.
Replace the board if needed.
Problem with a socket: Verify that all socket components are
DIMM, µP, BIOS properly attached to sockets.
EEPROM
Some capacitors might be Problem with the Replace the MB
blown-up motherboard
Small blinking bar on upper Mouse and Keyboard are Exchange between mouse and
left side of screen swapped Keyboard
System does The PC keep on restarting Wrong display resolution Enter in technician mode and correct
not logon in upon logon settings the display resolution
Auto mode
Windows XP Problems related to the Different Check the Event Viewer for errors and
problems operating system try to follow according to error
description
Serial comm. Communication with -Wrong generator type -Generator type=see App. C
generator generator lost parameter -Replace RS232 kit
interface is -Defective cables -Replace RS to FIBER optic adaptor.
not
functioning
No No X-ray interface The fiber cable is not Connect properly the fiber optics cable
communicatio connected TX to RX and vice versa
n with RC I/O
board
The fiber optics cable is Replace fiber optics cable
damaged
Problem in RC I/O Replace RC I/O
Problem in NPRCB Replace NPRCB board

Poor image The image is too bright or Incorrect dose settings Verify that the dose setting is correct.
quality too dark Perform exposure in the same
conditions as in site verification and
compare. If needed change dose
settings.
The image is too bright or The monitors are not Check if the image brightness is the
too dark (cont.) calibrated correctly same on both monitors. If the problem
is in one of the monitors then calibrate
that monitor.
The mirror is moving in- Check that the mirror is moving
correctly (In dual port correctly (In dual port only )
only)
The system is not Perform system calibration
calibrated
The iris is not functioning Replace Iris if necessary
correctly
The camera is Replace the camera
malfunctioning.
DEEB or DISPLAY If only one of the monitors has the
ADAPTER boards are problem then:
defective Problem with the In Room monitor-
replace the DEEB and check.
Problem with the workstation
monitor - replace the DISPLAY
ADAPTER board and check.
Defected monitor The problem with a monitor will be
usually with one of them – In Room
monitor or workstation monitor.
Try another monitor with the same

Troubleshooting and Replacement Procedures 9-2

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Problem Symptom Potential Cause What should I do

settings and replace if necessary.
The image is noisy - the The system grounding is Connect the system to a good ground.
noise is in shape of small not connected properly
spikes in the image
New devices installed in Check ground connection and improve
the room if necessary
The image in noisy - the Incorrect dose settings If the dose settings are too low the
image has a snow-like signal is too low and needs high gain.
pattern Too high gain causes noise in the
image.
Verify that the dose setting is correct.
Perform exposure in the same
conditions as in site verification and
compare. If needed change dose
settings.

Unfocused image Problem with camera Check that all screws are closed tight.
mechanics Close tightly all the camera mechanics
screws.
Readjust the lens if necessary.
Problem with II (Image Check if the image on the II is in focus
Intensifier)
Unfocused Artifacts Dirt on the optical system Clean the Mirror (in dual port system),
Collimating lens or camera lens.
Digital Artifacts Problem in one of the Check Camera to NPRCB cable.
cables Replace if needed.
Check NPRCB to DEEB cable. Replace
if needed.
Problem in one of the Replace NPRCB and check if the
boards problem is solved. If not return the
original NPRCB in place.
Replace DEEB and check if the
problem is solved. If not return the
original DEEB in place.
The camera is defected Replace the camera
Noises in power supply Check the power supply connection in
the SYS PWS
Intermittent dark or Black Problem with the X-Ray Connect scope to the:
images generator 1) Camera analog video
2) X-ray command to the generator
3) X-RAY ON

Poor image Intermittent dark or light Problem with the Iris Check Iris cable. Replace if needed.
quality (cont.) images Check IOB board. Replace if needed.
Replace the camera.
Off-centered image Not calibrated tilt Check that all the screws in the camera
mechanical assembly are closed
properly.
Calibrate the tilt.
The RC I/O is RC I/O is not initialized Problem with the fiber Replace the fiber optics cable.
not properly optics cable. The LED Check that there are no alien objects in
functioning VLNT in RC I/O is on in the fiber connectors.
case of a problem of Check NPRCB and RC I/O. If needed
communication from replace the defective board.
NPRCB.
The Lower-Right LED on
NPRCB is on in case of a
problem of
communication from RC
I/O.
Problem with the PDU Replace the defective power supplies.
(Rack) power supplies
Problem with the RC I/O Replace the RC I/O

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Problem Symptom Potential Cause What should I do

Problem with the NPRCB Replace the NPRCB
The interface with the room Problem with the room Check that the room cables are
is not working correctly interface cables connected properly.
Problem in the high Check the generator interface
voltage generator
interface
Problem with the software Set properly the software setting
settings (hardware pin assignments and
properties, room parameters, etc.)
Problem with the fiber Replace the fiber optics cable
optics cable
Problem with the PDU Replace the defective power supplies.
(Rack) power supplies
Problem with the RC I/O Replace the RC I/O
Problem with the NPRCB Replace the NPRCB
Keypad not LED’s off Problem with keypad or Replace keypad’s cable or keypad
functioning cable
VCR problem Off Power cable Replace
Not recording Control cable Replace
Poor image Scan converter Replace

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9.1.3 Board LED Indications

9.1.3.1 NPRCB LEDs

D1 3.3VDC
D2 N.A

D3 CONF ALL (blinking while ALTERA’s are loaded

.Lit on after completion .
D4 SV signal
D5 VLTN signal
D6 2.5 VDC
D7 1.8 VDC (half intensity light )

9.1.3.2 DEEB LEDs

D1 1.8VDC
D2 3.3VDC
D3 1.8VDC
D4 1.8VDC
D5 CONF ALL
D6 MAIN CONF

9.1.3.3 RC I/O LEDs

COMM, MAIN - LED’s is on after normal initialization of the board.
VLTN - Fiber optic communication violation (in case of
communication error - LED is on).
RAD - EXP_REQ footswitch (if active - LED is on)
PFLR - Pulse-Fluoro footswitch (if active - LED is on)
FLR - Fluoro footswitch (if active - LED is on)
INTR - Interrupt (if active - LED is on)
SV - System Vertical Sync
R_EXP - Exposure acknowledge (if active - LED is on)
P_EXP - Exposure pulse Fluoro acknowledge
INTEGR - Integration (signal to camera, if active - LED is on)
V_ISOA - Power supply to I/O ports of connector P3
V_ISOBCD - Power supply to I/O ports of connector P2, P4, P5
V_ISOF - Power supply to I/O ports of connector P6
V_ISOG - Power supply to I/O ports of connector J9

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P6 P5 P3 P2 P2
J9 P4 P1 P1

F3
D22

J9
V_ISOA

F1
TEST POINTS D21
V_ISOBCD
D20
V_ISOF
MOVE
D19

RCIO
V_ISOG

IOB
J7 V-15_ISO V15_ISO V5_ISO
U31

PROM
S1
12345678 J2 P3 FAULT

S1

D14 D13 D12 D11 D10 D9 D8 D7

SEL 0
SEL 1
INTEGR P_EXP R_EXP SV INTR FLR PFLR RAD
D3 D2 D1 CMT
VLTN MAIN COMM RC-I/O
81SX030003
RX TX D6 D5 D4 F2 F4 PRINT Rev.:03
U40 U35 VCC +15V-15V ASSY Rev.:
J1

Figure 9-1: RC I/O-IOB Layout

9.1.3.4 RC I/O Dipswitches

See chapter 6.11 - Backup Fluoroscopy and Dipswitches at table 6-23
9.1.3.5 IOB LEDs
MOVE (IRIS IN POSITION) - If IRIS is not in position the LED is on

FAULT (MOTOR FAULT) - If supply of the motor is turned off due to

over current or any other irregularity, then
this LED is on

9.1.3.6 IOB Dipswitches

See chapter 6.11 - Backup Fluoroscopy and Dipswitches

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9.1.3.7 Review Console Dipswitches

DIP SW No. Code
Parity On 0
8
Parity Off 1 (default)
Even Parity 0 (default)
7
Odd Parity 1
Non Repeatable setting (does 0 (default)
not effect cursor keys
6
10,13,14,15)
Repeatable setting 1
000 -110 Reserved
Interval for monitor and
5-3 30ms/120ms
message transmission 111
(default)
0 Normal
2 Maintenance mode (default)
1 Maintenance
0 Anchor
1 Placement
1 Not anchor
(default)

In order to switch to the maintenance mode, the service

engineer has to set DIP switch number 2 to “1” and check
the REVIEW CONSOLE (key response, LED on/off, shuttle
etc.)

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9.1.3.8 Mother Board Jumpers Setting

9.1.3.8.1 SUPER P4SGA+

JUMPERS SETTINGS

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Reset Switch

Power led

HDD IDE

9.1.3.9 Power Supply Adjustments

The MPU Power Supplies are factory adjusted to +5.05V output.
The voltage can vary by time and temperature. A typical symptom of a too
low system voltage is H-303/H-301 errors. Voltage measurement should be
performed on the RC_IO board. In case need, adjust the ‘sys.’ and/or ‘iso.’
voltages using the V.adj potentiometer on the P.S. electronic board (refer to
chapter 2 for drawings).

9.1.4 MPU (PC) Troubleshooting Flow Diagrams

The following section describes the flow of troubleshooting in a
number of common MPU problems.
Required tools:
− Phillips screwdriver
− Grounding attachment

Important:
− Non-functioning MPU means that the MPU is not showing any sighs of
work - no LED’s on, no noise and nothing on the monitor display.
− To update the BIOS see Appendix E.
− Boot process is the process that the MPU performs from the power up to the
stage when the application software starts properly.

Troubleshooting and Replacement Procedures 9-9

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PC is 'dead'

Are there any

NO noises from the
PC?

Is the fan of the

power supply NO
working?

YES

Turn off the PC and

check for any loose
boards and cables
YES

Loose

Install firmly and Tun off the PC. Remove

Is the fan of the
try to reboot the Not working power supply connectors
power supply
PC from the motherboard
working?
and turn on the PC
All in place

YES NO

Reconnect the power

connectors if needed. Replace the power
Remove all the boards supply
from the PC ( except
display) Turn on the PC.

Remove one
memory card at a
time & check. If not
Is the PC working? NO working replace the
display bd, if OK
replace the memory

YES

Is the PC working?
Reconnect all the boards one by one and check YES
at each stage: if the system is working.
Replace the defective board
NO

Replace the
mother board

Working

Continue

Figure 9-2: Problem 1: dead MPU

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PC is not Booting

Check the BIOS (see app.D)

particularly HDD & device config
according to HDD config table

Not working

Small blinking bar appears on the

upper left part of the screen -
Keyboard and mouse are swapped?
Exchange
Not working

Turn off the PC and

check for any loose
boards and cables

Loose All in place

Remove all the boards

from the PC ( except VGA
board ). Turn on the PC.
Not working
Install firmly and try to
reboot the PC
Is the PC booting?

NO
YES

Remove all IDE drives Working

Reconnect all the boards one by one and and leave connected
check at each stage: if the system is only the upper drive.
working replace the defective board

Replace the defective Is the PC booting?

board or cable.
Check again YES NO

Reconnect the hard Replace hard

drives and check drives and check

Working
Reconnect all the Reconnect all the
boards and check boards and check

Working

Continue

Figure 9-3: Problem 2: MPU is not booting

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Windows does not logon

or work properly

Check BIOS setup

according to Device conf.
table (see next sections)

Not Working

Enter the Event Viewer and

During bootup (boot
check for errors. Try to
sequence), press F8 and
Working follow the error description- Working
select 'Last known good
reload drivers, check
menu'
services, devices, etc.
Not Working
Not working
Check if all the HDD
Working
are connected properly

Not working

Check the HDD for errors

using Seatool software. If Working
errors detected replace HDD

Not Working

Reconnect the boards one by

Remove All boards one untill the defected board is
and check again Working detected -> replace the
defected board

Not working

Replace the hard

drives

Continue

Figure 9-4: Problem 3: MPU is not booting

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9.2 Unit Replacement Guidelines

NOTICE:
Take precaution against Electro Static Discharge (ESD) when
handling electronic boards.
Wear an antistatic bracelet to avoid equipment damage.

9.2.1 MPU Power Supply Replacement

1. Turn off the system
2. Open the MPU (see description on CH-5)
3. Carefully disconnect all power connector from the floppy, HDD, DVD,
CD, etc.
4. Disconnect connectors from Junctions 1; 2; and 3 – see Figure below

Junction-2

Junction-3
Junction-1

Figure 9-5: MPU Power supply connection junctions

5. Disconnect connectors from Junctions 1; 2; and 3 – see Figure below. Cut
cables ties as needed.
6. Disconnect main power connector and 5V connector from the MB.
Disconnect 3.3V power connector from the RTEE (if available)
7. Disconnect power main switch from the MPU front panel and remove it
8. Open 4 mounting screws of power supply unit and remove it with all its
cables and connectors

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9. Replace the power supply unit and carefully reconnect all cables,
connectors and main power switch to the same positions. You can follow
the description in the figure below

Pay attention not to exchange the position of the 12V square

connector (yellow, black - connecting to the MB) and the 3.3V square
connector (yellow, orange, red, black – connecting to the RTEE)

Floppy
To Power supply unit

Junction-1

Upper
HDD

12V MB
(yellow,
DVD / CD
black)
main power MB

Lower
HDD
Junction-3
not
used

3.3V RTEE
(yellow, orange,
red, black)
Junction-2

Figure 9-6: MPU Power supply connection diagram

9.2.2 PDU Power Supply Replacement

1. Turn off the system
2. Release AC input plug and DC output plug
3. Unscrew 4 mounting screws (figure2-5)
4. Place the new power supply
5. Secure PS with its screws and spacers
6. Connect the plugs back in place
7. Calibrate to 5.05V measure on RC_IO
8. Perform system verification.

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9.2.3 DEEB Replacement

Before assembling the DEEB boards:
1. Visually inspect the DEEB and plastic rail firm assembly.
2. Check that PCI edge connector on the board is clean.
3. Make sure that the system is off.
4. Open the MPU (see description on CH-5)
5. Disconnect the coaxial external cables connected to the DEEB.
6. Disconnect the flat cable connecting between the DEEB, NPRCB and
RTEE (if connected) and the two flat cables connecting between the DEEB
and RTEE (if connected)
7. Unscrew DEEB bracket.
8. Insert the new DEEB.
9. Screw the DEEB bracket to the MPU.
10. Connect the flat cable from NPRCB to DEEB and RTEE (If needed) (see
Chapter 2).
11. Close MPU external covers.
12. Connect MPU external cables Coaxial cable video out connected to the
DEEB.
13. Perform system verification.

9.2.4 NPRCB Replacement

Before assembling the NPRCB board,

1. Visually inspect the NPRCB and plastic rail firm assembly.

2. Check that PCI edge connector on the board is clean.
3. Make sure that the system is off.
4. Open the MPU (see description on CH-5).
5. Disconnect MPU external cables connected to the NPRCB. Pay special
attention to fiber optics cables, do not bend them, use special caps
protectors, to protect the fiber optic connectors..

NOTE:
Note the Fiber Optic cables polarity (transmitter/receiver), you
will have to reconnect them the same way.

6. Disconnect the flat cable connecting between the DEEB, NPRCB and
RTEE (If connected).
7. Unscrew NPRCB bracket.
8. Remove the NPRCB board from the MPU. Be careful with the board.
Please pay special attention not to disconnect any cables during NPRCB
removal.
9. Visually inspect the PCI slot in the MPU that the new board will be
inserted to.
10. Remove the special covers from the Transmitter and Receiver connectors.
11. Insert the new NPRCB into the MPU.
12. Screw the NPRCB bracket to the MPU.

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13. Connect the flat cable from NPRCB to DEEB and RTEE (If connected).
14. Close MPU external covers.
15. Connect MPU external cables (fiber optic, Camera data cable) to the
NPRCB.
16. Check the fiber optic cables and make sure they are connected properly. If
the cables are not connected properly, NPRCB - RC I/O communication
will not function.
17. Perform system verification.

9.2.5 Display Adapter Replacement

Before assembling the Display Adapter:

1. Visually inspect the Display Adapter.

2. Check that AGP edge connector on the Mother Board is clean.
3. Make sure that the system is off.
4. Open the MPU (see description on CH-5).
5. Disconnect workstation monitor cable connected to the Display Adapter.
6. Unscrew Display Adapter bracket.
7. Remove the Display Adapter from the MPU. Be careful with the board.
Please pay special attention not to disconnect any cables during the
removal.
8. Insert the new Display Adapter into the MPU.
9. Screw the Display Adapter bracket to the MPU.
10. Close MPU external covers.
11. Turn on the system.
12. If the resolution looks abnormal, verify the display adapter driver. If the
display adapter was changed, probably new driver needed. Normally the
driver can be found in the directory C:\DRIVERS, alternately, use the
manufacturer driver CD.
13. Perform system verifications.

9.2.6 IOB Replacement

High voltage inside the PDU (Rack). Do not handle PDU (Rack) internal parts
before verifying that the high voltage (110-220 V) is disconnected from the
PDU (Rack) (no high voltage on PDU (Rack) transformer).

Before assembling the IOB:

1. Visually inspect the IOB.
2. Power off the system.
3. Open PDU (Rack) front cover.
4. Carefully pull out the board’s shelf. Pay special attention not to damage
any cables or connections.
5. Disconnect the cables on RC I/O and IOB.
6. Unscrew RC I/O and IOB together off the shelf.
7. Unscrew the connectors panel from RC I/O and IOB.

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8. Unplug the IOB from RC I/O.

9. Plug the new IOB to the RC I/O.
10. Screw the connector’s panel to RC I/O and IOB.
11. Screw on RC I/O and IOB to the PDU (Rack) shelf.
12. Connect all the cables to the RC I/O and the IOB.
13. Check that all cables are connected properly and not blocking the
movement of the shelf.
14. Close the shelf.
15. Screw back PDU (Rack) front panel.
16. Turn ON the system.
17. Start calibration SW.
18. Perform shutters calibration.
19. Check Magnification signal calibration
20. Verify proper operation of the system.

9.2.7 RC I/O Replacement

High voltage inside the PDU (Rack). Do not handle PDU. (Rack) internal
parts before verifying that the high voltage (110-220 V) is disconnected
from the PDU (Rack) (no high voltage on PDU (Rack) transformer).

Before assembling the RC I/O board:

1. Visually inspect the RC I/O.
2. Power off the system.
3. Open PDU (Rack) front cover.
4. Carefully pull out the board’s shelf. Pay special attention not to damage
any cables or connections.
5. Disconnect all the cables on RC I/O and IOB.
6. Unscrew RC I/O and IOB together from the shelf.
7. Unscrew the connector’s panel from RC I/O and IOB.
8. Unplug the IOB from RC I/O.
9. Plug the new RC I/O to the IOB.
10. Screw on the connector’s panel to RC I/O and IOB.
11. Screw on RC I/O and IOB to the PDU (Rack) shelf.
12. Connect all the cables to the RC I/O and the IOB.
13. Check that all cables are connected properly and not blocking the
movement of the shelf.
14. Check fiber optics cables to make sure they are connected properly. If the
cables are not connected properly, NPRCB - RC I/O communication will
not function.
15. Close the shelf.
16. Screw back PDU (Rack) front panel.
17. Turn on the system.
18. Check the ABC function –recalibrate, if needed.
19. Under the inspection menu open the Input/Output window and check that
signals are working properly.

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20. Perform system verification.

9.2.8 Hard Disk Replacement

NOTE
For installing the Turbo Option Please refer
to the corresponding Option Manual

In case of a HDD failure, check all HDD with a HDD diagnostic tool. The
recommended tool for diagnosing the HDD is the Seagate HDD diagnostic tool.
9.2.8.1 HDD Replacement General Procedure
1. Before replacing any unit, make a backup of the Databases & Registry (if
possible)
2. If camera data floppy diskette not available, use the Calibration SW to export
all camera parameters to a new floppy diskette
3. Backup all images on a DVD, or print them out to a hard copy
4. Turn off the system and open the MPU (see CH-5)
5. Check that the Jumper settings of the new HDD is as follows:
Jumper settings
Note: All HDD are set as master. System HDD is Primary master and Images
HDD is Secondary master. Refer to device configuration for more details
Images HDD Jumpers settings - Seagate

Set Jumper on G-H pins

Figure 9-7: Images HDD Jumper setting (Seagate) and connection to RAID

Images HDD Jumpers settings - Western Digial

No Jumpers should be inserted to this disk drive
6. Disconnect the cables from the relevant failed HDD
7. Unscrew the defected HDD and remove it from the MPU enclosure
8. Check the replacement Hard Disk’s jumper setting to comply with the
original HDD or refer to the jumper setting description (see next sections)
9. Mount the new HDD to its position
10. Connect the IDE cable and power cable to the new HDD
11. Check all MPU internal cables connections. Pay special attention to the IDE
connectors on motherboard area and RAID controller

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12. Close the MPU enclosure

13. Power-up the system and logon in technician mode. DO NOT START THE
ADR SW
9.2.8.2 HDD Set Replacement
This section refers to the case where a complete HDD set – Images + System is
being replaced. Note that in this procedure no images will be preserved.
14. Replace all HDD according to the above described guidelines
15. Check that the HDD partition after replacement is correct – follow the
instructions of section 0
16. From the utility menu start the Backup/Restore option and use your backup
diskette to restore the system registry and databases (System-setup DB and
History DB). You don’t need to restore the log files.
17. Start the main application SW check that the system is working properly.
9.2.8.3 Images HDD Replacement
18. Replace HDD according to the above guidelines
19. Check that the HDD partition after replacement is correct – follow the
instructions of section 0
20. From the Utility, open the ‘Reset System’ option. Check the ‘Delete Stored
Images’ checkbox and click OK.
21. Logon the main application SW and check that the system works properly.
9.2.8.4 System (Master) HDD Replacement
Note: If done properly, all (uncorrupted) images and databases will be restored.
22. Replace HDD according to the above guidelines
Restoring the system HDD contents
23. Power on the PC and logon in technician mode. Don’t restart after Windows
XP detects the new hardware
24. A ‘Trend Micro’ antivirus message that will pop up, press ‘Close’

25. Double click the ‘Trend Micro’ icon at the bottom right bar of the screen.
Insert ‘Trend Micro’ the serial number (appears on the system packing list or
at the backside of the PC)

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26. Check that the HDD partition after replacement is correct – follow the
instructions of section 0
27. Using the Windows XP explorer or “My Computer”, copy all the content of
the directory S:\disk\databases, to the directory D:\Drive_P\databases.
Note: Do not skip this step! Omitting this step might cause images loss!
28. From the Utility open the Backup and using your most updated backup
diskette, restore the Registry and Databases
29. Restore ‘Computer Name’ (right click ‘My Computer-> Properties->
computer name -> change (Sxxxxxx)
30. Restore TCP-IP settings – consult local network administrator
31. Logon the main application SW and check that the system works properly.
In case of a problem
In case the system would not logon due to a problem with the databases:
32. From the Utility, open the ‘Reset System’ option. Check one checkbox at a
time and try to logon again. If failed, return to the utility and check the next
checkbox by the order: ‘Delete Pending Jobs’→ ‘Delete Stored Images’ →
‘Delete Patient History’.
33. If the system logon properly, try to restore the relevant information from your
backup diskette
34. If needed, restore camera data from the Calibration SW (File-> Import)
9.2.8.5 Device Configuration
System type
Normal Turbo
Device

Master HDD Primary Master Primary Master

CD-ROM / DVD Secondary Master Secondary Master
Images 1 RAID-IDE1 RAID-IDE1
Images 2 N.A. RAID-IDE2

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Figure 9-8: DVD Jumper settings

9.2.8.6 Hard Disk Partition

This section describes how to perform the partition to the Image HDD
NOTE:
In case of Images HDD replacement or formatting, all Images will be
lost. In case of System HDD replacement the Images database should
be restored to the system HDD (please refer to section (9.2.8.4)

1. Right click my computer-> manage->disk management

2. If Disk 0, Disk 1 or CD-ROM doesn’t appear at all, check devices connections and
power supply.
3. If your partition D: appears in a different position from the one shown above
4. Disable the virtual memory as follows:
Right click->my computer->properties->Advanced->(Performance) settings-
>Advanced->(Virtual Memory) Change:
Select “D:” drive and ‘No paging file’ -> Set ->OK->OK->OK->OK->Yes (to
restart). (Note: After completing this section the virtual memory should be enabled
– see next sections)

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5. Right click my computer-> manage->disk management

Disk0 is the system HDD and should have partitions C:, D:, L:, J:. Disk1 is the image
HDD and should have partitions R:, T:, S:. If not you’ll need to assign the correct drive
letter according to the above figure:
Right click on the drive letter ->change Drive Letter…->change-> (select an
appropriate drive letter) Ok -> Yes (if confirmation message appears), repeat this until
all drive letters are correct.

If DVD is available in your system but does not appear in the ‘Disk Management’ it
could be that its driver is not properly installed, close disk management window, run
c:\drivers\dvd\install.exe and restart computer.
The DVD should be displayed as Disk2 with the drive letter “F:”
CD-ROM should be displayed as “E:”
If your device letters is different, assign the correct drive letter as shown above.
Partition for Images HDD/s

Partition For
System Type
Disk1 (MB)
R: 1024-FAT
All
T: 1024-FAT
All, except systems
S: 71,700-NTFS
with Turbo option
With Turbo option S: 145,000-NTFS

6. Restart the system

7. Enabling the Virtual Memory (in case it was disabled):
Right click->my computer->properties->Advanced->(Performance)
settings ->Advanced->(Virtual Memory) Change:
Select “D:” drive and ‘Custom Size’-> (Initial size) 1024 (Maximum size) 1024-
>Set ->OK->OK->OK->OK->Yes (to restart)

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9.2.9 MPU (PC) Replacement

Note: MPU includes the HDD and may or may not have CMT hardware
9.2.9.1 Visual Inspection of the New MPU (PC)
1. Check visually the new MPU. Make sure there are no external damage
signs. In case of a damage, a report should be made
2. Remove the front panel by pulling from the bottom, release two left screws
and remove the left side cover
3. Check that the CPU is in place with its Heat Sink
4. Check that the memory modules are correctly in place
5. Check that all boards in the motherboard are properly in place
6. Check that the memory cards are in place
7. Check that all connectors are firmly seated in their sockets
8. Close the PC covers while firmly tightening the side cover
9.2.9.2 MPU Replacement
1. Power off the system
2. Disconnect all the external cables at the back of the MPU
3. Check that the power setting of the new MPU is same as the old one

Failing to set the correct line voltage

may cause a severe damage to the unit

4. Replace the old MPU and connect the cables to the new MPU. In case the
new MPU has no CMT hardware, do not install yet the original HW from
the old MPU in the new one and consequently do not connect its cables

9.2.9.3 Testing the MPU

This section apply to the case were the new MPU does not have CMT HW!
1. Power on the MPU and logon in technician mode
2. Check that Windows start properly and that the resolution is correct (if
needed refer to chapter 6 for details regarding the monitor settings)
3. Logoff and power off the MPU
9.2.9.4 Final Connection
1. Disconnect all the external cables at the back of the new MPU
2. Move carefully CMT hardware from the old MPU to the new one
3. Check that all boards and cables are in place and connected properly. Pay
special attention to the IDE connectors on motherboard area.
4. Place the new MPU in position and connect all external cables to its back
side
5. Power on the MPU and logon in technician mode
6. Follow the procedure of section 9.2.8.4 (System (Master) HDD
Replacement). Since you use a new image HDD, you can skip the action
of copying the local database from drive S: to drive D:\Drive_P\databases
7. Logon the ADR SW

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8. Verify that the system operate properly. In case of a problem, refer to the
troubleshooting section.
9. Log off and power off the system.

9.2.10 DVD Replacement

For DVD replacement, please refer to the option manual

9.2.11 Keypad Replacement

1. Turn off the system
2. Disconnect input cable off the keypad (P1)
3. Disconnect exit cable from the keypad (if present) P2
4. Replace new keypad
5. Connect P1, P2 (if present)
6. Turn on the system and check that it operates properly

9.2.12 Camera Replacement

1. For physically replacing the Camera, please refer to Ch-5
2. After replacement, logon the system and start Calibration
3. Using the supplied Camera diskette, ‘Import’ the new Camera data to the
system (see Ch-4)
4. Repeat system calibration procedure (Ch-6) and verify that the system is
properly calibrated. Re-adjust if needed

9.2.13 Backup Battery Replacement

1. Turn off the computer.
2. Open the computer’s side cover.
3. Replace the backup battery located on the motherboard (3V LITHIUM
BATTERY).
4. Close the computer’s side cover.
5. Power on the computer.
6. Perform the BIOS setup following Appendix D in this manual

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9.3 Software Installation & Upgrade

Upgrading from a previous version
The software upgrade should be done systematically from SW version 3.1 or
SW version 3.1.07 to the next one (if available). Do not skip versions.
NOTE:
Make sure to close all open windows before installing the SW

- Insert the installation CD-ROM labeled “ADR-1000A” into the CD drive

- Double click on the “My computer” icon
- Open the CD/DVD drive
- Double click the folder of the relevant SW version and run the ‘Setup.exe’. A
dialog box with the following choices will open:
[
] Preserve calibration and hardware settings
[
] Preserve patient database and image data
The check boxes are checked by default, do not clear them if not necessary
- Click NEXT to continue
- When setup is finished, you will be asked to restart the computer. Press “OK”
to reboot
- Run ADR and check that the system operates properly

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