F 2100 B
F 2100 B
For CNC Plasma Cutter Options, Specs and Prices, visit http://am.co.za/plasma
1
FangLing F2100B CNC Control System Manual, Version 20130408
For CNC Plasma Cutter Options, Specs and Prices, visit http://am.co.za/plasma
REVISION HISTORY
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FangLing F2100B CNC Control System Manual, Version 20130408
For CNC Plasma Cutter Options, Specs and Prices, visit http://am.co.za/plasma
User Guide
Read This Manual
This manual is used to the digital control incise machine system (F2100B) produced by Shanghai
JiaoYi NC Equipment Co., Ltd.
Read and understand this instructional manual, the cutting machine manuals, and your employer’s
safety practices.
Note: This product is not designed to be field serviceable. Please return back to an authorized repair
center for any required service.
Shanghai JiaoYi NC Equipment Co., Ltd. after-sale service center:
Address: Room 201, NO.609, Rd. Ziri, Zizhu Technology Park, MinHang, ShangHai, China
Tel: 021-34290910 / 34290970
Fax: 021-34290970
E-mail: [email protected]
Website: www.flcnc.com
Work Condition
Maintenance
KEEP HANDS CLEAR of dangerous moving machinery. All control action, including manual action,
can be executed using the front panel keys or remote interface.
Loose fitting clothing or ties may become entangled in the machinery. These items should not be
worn while operating the machine.
This controller should only be operated by trained service person.
Do not open the controller unless obtaining the authorization.
Do not let any acid or alkalescent substance to corrode the controller.
High Voltages
Electric shock can kill. Be sure this equipment is safely installed in accordance with enclosed
procedures and specifications.
Avoid contact with electrical wires and cabling while power is on.
Only trained person can operate this controller.
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FangLing F2100B CNC Control System Manual, Version 20130408
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Content Catalogue
FANGLING DIGITAL CONTROL INCISE MACHINE SYSTEM MANUAL ..................................................... 1
USER GUIDE ....................................................................................................................................... 3
READ THIS MANUAL .................................................................................................................................. 3
WORK CONDITION..................................................................................................................................... 3
MAINTENANCE ......................................................................................................................................... 3
HIGH VOLTAGES ........................................................................................................................................ 3
CHAPTER 1 SUMMARIZE ................................................................................................................. 6
1.1 BRIEF INTRODUCTION ..................................................................................................................... 6
1.2 CHARACTERISTICS OF SYSTEM ........................................................................................................ 6
1.3 TECHNICAL STANDARD.................................................................................................................... 7
1.4 SYSTEM INTERFACE ......................................................................................................................... 7
1.5 HARDWARE CONFIGURATION ......................................................................................................... 7
CHAPTER 2 SYSTEM BOARD AND MAIN INTERFACE ......................................................................... 8
2.1 INTRODUCTION OF OPERATING BOARD.......................................................................................... 8
2.2 POWER ON PROCESS AND MAIN INTERFACE .................................................................................. 8
2.3 FUNCTION INDEX OF MAIN INTERFACE .................................................................................................... 11
CHAPTER 3 CUTTING FUNCTION .................................................................................................... 13
3.1 CUTTING OPERATION INDEX ................................................................................................................ 14
3.2 SPEED REGULATION ........................................................................................................................... 15
3.3 FORWARD ........................................................................................................................................ 15
3.4 BACKWARD....................................................................................................................................... 15
3.5 EDGE CUTTING / OFFSET CUTTING / RETURN.......................................................................................... 15
3.6 BACK TO REFERENCE FUNCTION............................................................................................................ 16
3.7 OXYGEN GAS PREHEAT TIME REGULATION .............................................................................................. 18
3.8 PERFORATION POINT SELECTION ........................................................................................................... 19
3.9 DYNAMIC AMPLIFICATION ................................................................................................................... 20
3.10 CUTTING EXIT ................................................................................................................................. 20
CHAPTER4 PART OPTIONS ................................................................................................................ 23
4.1 XY MIRROR ...................................................................................................................................... 23
4.2 ANGLE ADJUSTMENT .......................................................................................................................... 23
4.3 ARRAY ............................................................................................................................................. 25
4.4 ZOOM IN/OUT .................................................................................................................................. 29
4.5 SELECT ROW/NUMBER ........................................................................................................................ 30
4.5.1 Select row ............................................................................................................... 30
4.5.2 select number ........................................................................................................ 32
4.5.3 operation after select row/number ....................................................................... 32
4.6 RESTORE .......................................................................................................................................... 32
CHAPTER 5 MANUAL FUNCTION ................................................................................................... 34
5.1 FIXED MOVING FUNCTION .................................................................................................................. 34
5.2 CONTINUOUS MOVING FUNCTION ........................................................................................................ 34
5.3 FIXED-LENGTH MOVING ...................................................................................................................... 35
5.4 BREAKPOINT RECOVERY ...................................................................................................................... 35
CHAPTER 6 FILE OPERATION ........................................................................................................ 37
6.1 FILES IN THE HARD DISK ...................................................................................................................... 37
6.2 FILES IN THE U DISK ........................................................................................................................... 38
6.3 SEARCH FILE ..................................................................................................................................... 39
4
FangLing F2100B CNC Control System Manual, Version 20130408
For CNC Plasma Cutter Options, Specs and Prices, visit http://am.co.za/plasma
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FangLing F2100B CNC Control System Manual, Version 20130408
For CNC Plasma Cutter Options, Specs and Prices, visit http://am.co.za/plasma
CHAPTER 1 SUMMARIZE
The digital controller F2100B is a new production, which is integrated many merits of the same
productions at home and aboard. The controller can control the motion of two axes, which is apt to the
application of flame or plasma cutting. This controller is very light and handy and it is very easy to
operate. The controller provides menu or illustration for all the operations for the convenience of users.
All key switches are human oriented designed, and they are very convenient and comfortable.
The controller chooses high speed DSP and ARM as its core to assure the cutting process to be more
stable. The motion control algorithm is optimized so that the machine can move more stale and reliable,
and it can save the life of the motor and the mechanical parts.
Fig1.2 F2100BB
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FangLing F2100B CNC Control System Manual, Version 20130408
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1) Control Axis:2
2) Control accuracy :+/-0.001mm
3) Coordinate range:+/- 99999.999mm
4) Max pulses : 200kHz Max speed:15000 mm/m
5) Max lines of code:150000lines
6) Max size of single code file:4MByte
7) Time resolution :10ms
8) Working Voltage: DC 24V in put
9) Working Temperature:-10℃-60℃. Relative Humidity, 0-95%.
1) Monitor: 15 inch, 1024*768, high definition 16 million colours and high brightness LCD or 10.4 inch
800*600, 26 million colours LCD.
2) Memory: 64M SDRAM
3) Memory available for user: 256M or 1G electronic hard disk
4) System master frequency: 400MHz
5) USB: USB 1.1 front interface
6) Keyboard: electronic PCB foil keyboard (one machine) or standard industrial keyboard (split type
machine)
7) Chassis: full-steel structure completely shielded which defends electromagnetic radiation,
interference and static electricity.
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FangLing F2100B CNC Control System Manual, Version 20130408
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When power just on, the system will go for the process of self-scan:
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FangLing F2100B CNC Control System Manual, Version 20130408
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FangLing F2100B CNC Control System Manual, Version 20130408
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●Ignition s
●LowPreheat s
●HighPreheat s
●Pierce 1 s
●Pierce 2 s
●Pierce 3 s
●TorchUp s
●TorchDn s
●THC En s
●Exhaust s
+X:500.00
00001:(TEST PATTERN)
-X:0.00 +Y:500.00 -Y:0.00 X:+000000.00
00002:G92 Y:+000000.00
F3 F7
F1 ShapeLib F2 Files F4 Setups F5 Diagnose F6 ZoomIn F8 Zero
PartOption ManualMove
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FangLing F2100B CNC Control System Manual, Version 20130408
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【F2】 :Files: You can load local files, U disk files or edit, import, export and delete codes.
【F3】 :PartOption: make actions of mirroring, rotation, plate adjusting, plate arraying, selecting row and
hole or code edition etc.
【F4】 :Setups: setting all parameters.
【F5】 :Diagnose: including input ports diagnosis, output ports diagnosis, keyboard diagnosis, system
self-check, date setting and system self-defines.
【F6】 :ZoomIn: Zoom in the shape in full screen.
【F7】 :ManualMove: Manually move the machine.
【F8】 :Zero: Clear the coordinate of X and Y before starting cut or after cutting over.
【X】 :CutSpeed: Setting the cutting speed.
【Y】 :ManualSpeed: Setting the manual moving speed.
【Z】 :Kerf: Setting the kerfs’ compensate value.
【 F 】: Manual: Setting the mode of manual movement including keepMov(keep movement),
StepMov(step movement), ContiMov(continue movement). The selected mode is black background.
【G】 :StepDis: Setting the distance of the fixed-length.
【M】 :Selecting the cutting mode including Flame Cu(flame cutting), Plasma C(plasma cutting), Demo
run.
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FangLing F2100B CNC Control System Manual, Version 20130408
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Main
Interface
F1 F2 F3 F4 F5 F6 F7 F8
ShapeLib Files Part Setups Diagnose Zoom In Manual Zero
Option Move
F1 F1
F1 F1 F1
Input keep
Disk File Mirror common
Diagnose moving
F2 F2
F2 F2 F2
Output continue
U Disk Angle Flame
Diagnose moving
F3 F3
F3 F3 F3
Open step
Search Array Plasma
Output moving
F4
F4 F4 F4
Close
Edit File Scale Speed-Down
Output
F5 F5
F5
F5 Select F5 Speed
Keyboard
Del File line and System accelarati
Diagnose
pierce on
F6 F6
F6
Import System
Copy to U
Parameters Self-check
F7
F7 F7 F7 F7
Export
Preview Revert Date time Recovery
Parameters
F8
F8 F8 F8 F8
System
OK OK OK Save
Definition
F1 F2
Parameter Parameter F3 F4 F5 F6
Definition Encryption Decryption Language F8 Update
Recovery Backup
F1
Input
F2
Output
F3
Coordinate
F8
Save
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FangLing F2100B CNC Control System Manual, Version 20130408
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In the main interface, press the 【SPACE】to enter the cutting interface, shown as follows:
FLSK F2100B
Version 3.3.71.1
Speed:
00000
3 File:
SHAPE_43.TXT
Status: Current Line/Hole:
00000/00000
●Ignition s
●LowPreheat s
●HighPreheat s
●Pierce 1 s
●Pierce 2 s
●Pierce 3 s
●TorchUp s
●TorchDn s
●THC En s
●Exhaust s
+X:500.00
00001:(TEST PATTERN)
-X:0.00 +Y:500.00 -Y:0.00 1 X:+000000.00
00002:G92 2 Y:+000000.00
F4 F6 F7 F8
F1 Back F2 Forward F3 GoBack F5 SpeedUp
SpeedDown PreheatDown PreheatUp JumptoPierce
F
ig 3.1 cutting function interface
Show the current work piece’s cutting path, including the slotted value.
Show the G-code being processed, shows the current and next line.
Show the current cutting speed, during processing, you can press the keyboard's number keys 【1】
- 【9】 to achieve quick speed regulation. For example, press the number【3】, the speed is automatically
adjusted to 30%; press the number 【8】 the speed is automatically adjusted to 80%.
X shows the absolute coordinate of the torch in X direction.
Y shows the absolute coordinate of the torch in Y direction.
In the cutting interface:
● Press 【X】: Modify the current maximum cutting speed.
● Press 【Y】: Modify the current maximum speed manual shift car.
● Press 【F】: Change the current manual method.
● Press 【G】: Modify the current fixed-length fixed long-distance move.
●【START】 (【F9】): Start cutting.
●【STOP】 (【F10】): Parking, the system can suspend all on-going actions.
●【F1】: The torch move back along the cutting path (I / O port closed)
●【F2】: The torch forward along the path (I / O port closed).
●【F3】: Return to the starting point of cutting torch, i.e. the starting point of the current work piece.
●【F4】: Decrease the cutting speed, each decrease of 1% click rate.
●【F5】: Increase the cutting speed, each 1% increase in click rate.
●【F6】: Reduce the preheat time, skip the remaining preheat time, and the system automatically
records preheat time.
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FangLing F2100B CNC Control System Manual, Version 20130408
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Cutting
Interface
F1
Backward
F2 Forward
F3 Back to
reference
F4 Speed
Down
F5 Speed
Up
F6 Preheat
Down
F7 Preheat
Up
F8 Jump to
pierce
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FangLing F2100B CNC Control System Manual, Version 20130408
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3.3 Forward
In the automatic function interface, press key【F1】 ,the machine start to move without real cutting.
The process does not include any ignition, perforation and any other I/O working. The machine just
moves the torch according to the graphic figure.
The function can be used to check the trail and code before you start the real cutting process, or can
also be used when the process needs through the gun. Press the red “STOP” key to stop the null cutting
process if you want.
3.4 Backward
During the running process, if you want to go backward according to the origin trail to (maybe the
iron board was not cut through), you can follow the following direction:
● First, press “STOP” key to set the machine at pause status.
● In the automatic function interface, press key【F3】(Back) to make the machine go backward along
with the original trail. When the torch reaches the position you need, press “STOP” key to stop it. You
may press key 【F2】 to go forward if the machine just went back too much.
Notice: Go backward or forward function can be used repeatedly to make the machine reach an
ideal position.
● When the torch reaches the position you need, press “START” key again, if the current cutting
code is G01, G02 or G03, system will automatically perforate before performing these procedures, and
then continue the current program, if the current row is not G01, G02 or G03, the system will directly
continue the current line program.
When the torch is not on the actual path of the current work piece, it will prompt as follows:
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FangLing F2100B CNC Control System Manual, Version 20130408
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●Ignition s
●Lowheat s
●HighPreheat s
●Pierce 1 s
●Pierce 2 s
[G]Cutting return ●Pierce 3 0.1 s
●TorchUp s
[X]Offset cutting ●TorchDn s
[Y]only return ●THC En
●Exhaust
s
s
+X:500.00
00001:(TEST PATTERN)
-X:0.00 +Y:500.00 -Y:0.00 X:+000000.00
00002:G92 Y:+000000.00
F4 F6 F7 F8
F1 Back F2 Forward F3 GoBack F5 SpeedUp
SpeedDown PreheatDown PreheatUp JumptoPierce
F
ig. 3.2 edge perforation
There are two reasons led to this situation:
(1) When the common parameter "edge perforation" selects "Yes" and the next processing line
G-code is M07, the system will be automatically suspended. At this time, the torch can be manually
moved to any edge of the plate, press the "start" button, the system will prompt as above
(2) When the processing is paused, due to mechanical failure or other reasons, it needs to move the
torch out of the actual path of the work piece, the above prompt will appear.
● If press 【G】, the system cutting returns back to the paused point, continue to cut it. This feature
is particularly useful for thick steel plate, it can reduce the preheat time and increase cutting efficiency.
This function is the commonly-used edge perforation function.
● If press【X】, the system considers current point is the paused point, it will continue cutting it. That
is, the system offsets the cutting point. When the cutting machine paused or a power outage, if the
cutting tip or steel plate with the pan has been offset or the user would like to think that is offset cutting,
you can press this button.
● If press【Y】, The system only return to the paused point quickly, and then break off. During the
cutting process, if discovery cutting torch malfunction, or other issues, need to move the cutting tip out
of cutting region to overhaul. After the maintenance, this key can be pressed. Then return to the paused
point, press the "start" button, the system automatically continues to cutting.
Pause in the processing, if press the 【F3】, then the system will prompt:
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FangLing F2100B CNC Control System Manual, Version 20130408
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●Ignition s
●Lowheat s
●HighPreheat s
●Pierce 1 s
●Pierce 2 s
Are you sure to return? ●Pierce 3 0.1 s
●TorchUp s
●TorchDn s
ENTER: Sure ESC: Cancel ●THC En s
●Exhaust s
+X:500.00
00001:(TEST PATTERN)
-X:0.00 +Y:500.00 -Y:0.00 X:+000000.00
00002:G92 Y:+000000.00
F4 F6 F7 F8
F1 Back F2 Forward F3 GoBack F5 SpeedUp
SpeedDown PreheatDown PreheatUp JumptoPierce
F
ig. 3.3 return reference prompt
Press the Enter key, the system will automatically return to the starting point of the work piece, and
then the system automatically switches to processing the main interface, and waits for further user
action.
17
FangLing F2100B CNC Control System Manual, Version 20130408
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●Ignition s
●Lowheat s
●HighPreheat s
●Pierce 1 s
●Pierce 2 s
●Pierce 3 0.1 s
●TorchUp s
●TorchDn s
●THC En s
●Exhaust s
+X:500.00
00001:(TEST PATTERN)
-X:0.00 +Y:500.00 -Y:0.00 X:+000000.00
00002:G92 Y:+000000.00
F3 F7
F1 ShapeLib F2 Files F4 Setups F5 Diagnose F6 ZoonIn F8 Zero
PartOption ManualMove
F
ig. 3.4 main process interface
During the return process, the user can press the "Stop" button to stop the operation, and can
continue to return operation after pressing of 【F3】. Number of back to reference and stop has no limit.
● In the preheat process, press the START (F9) key to skip the process of preheat and perforation
delay, and immediately open the perforation signal then begin to cut.
● In the preheat process, press the stop (F10) key to stop preheat, waiting for the F9 key is pressed
again.
● In the preheat process, press the F6 key then the preheat time will be reduced to the current
preheat time spent, and skip the process of preheat and perforation delay, and open the perforation
signal then begin to cut.
For example: the original system sets the preheat time of 60 seconds after null cutting, when
preheat needed, the interface will count down, under normal circumstances, till 0, the system begins the
next step of cutting, but if the system has the remaining 10 seconds of countdown time, press F6, then
the system immediately stops preheat to begin the next step of cutting, and records the preheat time of
50 seconds, the system automatically thinks that users need preheat time of 50 seconds, the next
preheat after the null cutting when the preheat time becomes 50 seconds.
● In the preheat process, each press the F7 key, preheat time increases by 15 seconds, and the
preheat time maintains the increased value.
For example: The original system sets the preheat time of 60 seconds after the null cutting, during
the system countdown, each press F7, on the interface the countdown increases by 15 seconds, and the
next time you need to preheat, the initial preheat time be 75 seconds.
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FangLing F2100B CNC Control System Manual, Version 20130408
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Before you start cutting or cutting is paused, the function key prompt F8 is "select new pierce", then
press F8, the system will prompt:
●Ignition s
●Lowheat s
●HighPreheat s
●Pierce 1 s
●Pierce 2 s
Jump to new pierce? ●Pierce 3 0.1 s
●TorchUp s
●TorchDn s
ENTER: Sure ESC: Cancel ●THC En s
●Exhaust s
+X:500.00 -X:0.00
00006: G01 X0 Y500.00
+Y:500.00 -Y:0.00 X:+000000.00
00007:G01 X500.00 Y0 Y:+000000.00
F4 F6 F7 F8
F1 Back F2 Forward F3 GoBack F5 SpeedUp JumptoPierce
SpeedDown PreheatDown PreheatUp
F
ig. 3.5 select new pierce
If you press ESC, the system will then return the cutting interface. If you press ENTER, the system will
again prompt:
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FangLing F2100B CNC Control System Manual, Version 20130408
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●Ignition s
●Lowheat s
●HighPreheat s
●Pierce 1 s
Input No. of pierces: ●Pierce 2 s
Press <- -> select No. of pierce ●Pierce 3 0.1 s
●TorchUp s
0 ●TorchDn s
●THC En s
F8:OK ●Exhaust s
+X:500.00 -X:0.00
00006: G01 X0 Y500.00
+Y:500.00 -Y:0.00 X:+000090.20
00007:G01 X500.00 Y0 Y:+000024.10
F5
F1 Mirror F2 Angle F3 Array F4 Scale F6 EditFile F7 Revert F8 OK
SelLinePierce
F
ig. 3.6 pierce prompt
Pierce point can be input manually at this time. You can also press ESC to exit without manual input
perforation point, and then press the left and right arrow keys to select the perforation point.
After the start of cutting, the F8 in the cutting interface will become "dynamic amplification", then
press the F8 key, full-screen amplify the processing graphic , and dynamically tracking.
F4 F6 F7
F1 Back F2 Forward F3 GoBack F5 SpeedUp F8 ZoomIn
SpeedDown PreheatDown PreheatUp
● Press the F8 key continuously, the system will progressively amplify graphic.
● Press ESC to exit the amplified display, back to the cutting interface.
When the cutting operation does not get finished, and the cutting machine also being in the pause
condition, if press 【Esc】, the system will query whether quit the cutting operation. If pressing 【Enter】,
the system will exit, and if pressing【Esc】the system will not exit, get into the automatically interface and
go on with the cutting operation at the current place.
20
FangLing F2100B CNC Control System Manual, Version 20130408
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●Ignition s
●Lowheat s
●HighPreheat s
●Pierce 1 s
●Pierce 2 s
Quit of cutting? ●Pierce 3 0.1 s
●TorchUp s
ENTER: Quit ●TorchDn s
●THC En s
ESC: Continue cutting ●Exhaust s
+X:500.00 -X:0.00
00006: G01 X0 Y500.00
+Y:500.00 -Y:0.00 X:+000000.00
00007:G01 X500.00 Y0 Y:+000048.70
F4 F6 F7 F8
F1 Back F2 Forward F3 GoBack F5 SpeedUp JumptoPierce
SpeedDown PreheatDown PreheatUp
3.11 Go Frame
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FangLing F2100B CNC Control System Manual, Version 20130408
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●Ignition s
●Lowheat s
●HighPreheat s
●Pierce 1 s
●Pierce 2 s
●Pierce 3 0.1 s
●TorchUp s
●TorchDn s
●THC En s
●Exhaust s
+X:500.00 -X:0.00
00006: G01 X0 Y500.00
+Y:500.00 -Y:0.00 X:+000000.00
00007:G01 X500.00 Y0 Y:+000048.70
F4 F6 F7 F8
F1 Back F2 Forward F3 Frame F5 SpeedUp JumptoPierce
SpeedDown PreheatDown PreheatUp
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FangLing F2100B CNC Control System Manual, Version 20130408
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Before starting cutting, you can use “F3 Part Option” in the main interface. Press F3 to enter part options
menu:
●Ignition s
●Lowheat s
●HighPreheat s
●Pierce 1 s
●Pierce 2 s
●Pierce 3 0.1 s
●TorchUp s
●TorchDn s
●THC En s
●Exhaust s
+X:500.00 -X:0.00
Operate Mode:
+Y:500.00 -Y:0.00 X:+000000.00
PartOption Y:+000000.00
F5
F1 Mirror F2 Angle F3 Array F4 Scale F6 EditFile F7 Revert F8 OK
SelLinePierce
F
ig 4.1 Part options
4.1 XY mirror
F1 Xmirror
F2 Ymirror
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FangLing F2100B CNC Control System Manual, Version 20130408
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●Ignition s ●Ignition s
●Lowheat s ●Lowheat s
●HighPreheat s ●HighPreheat s
●Pierce 1 s ●Pierce 1 s
●Pierce 2 s ●Pierce 2 s
●Pierce 3 0.1 s ●Pierce 3 s
●TorchUp s ●TorchUp s
●TorchDn s ●TorchDn s
●THC En s ●THC En s
●Exhaust s ●Exhaust s
+X:500.00 -X:0.00
Operate Mode:
+Y:500.00 -Y:0.00 X:+000000.00 +X:500.00 -X:0.00
Operate Mode:
+Y:500.00 -Y:0.00 X:+000000.00
PartOption Y:+000000.00 PartOption Y:+000000.00
F5 F5
F1 Mirror F2 Angle F3 Array F4 Scale F6 EditFile F7 Revert F8 OK F1 Mirror F2 Angle F3 Array F4 Scale F6 EditFile F7 Revert F8 OK
SelLinePierce SelLinePierce
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FangLing F2100B CNC Control System Manual, Version 20130408
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●Ignition s
●Lowheat s
●HighPreheat s
●Pierce 1 s
●Pierce 2 s
ENTER: Return back ●Pierce 3 0.1 s
ESC: Don’t move back ●TorchUp s
●TorchDn s
●THC En s
●Exhaust s
+X:500.00 -X:0.00
00006: G01 X0 Y500.00
+Y:500.00 -Y:0.00 X:+000090.20
00007:G01 X500.00 Y0 Y:+000024.10
F5
F1 Mirror F2 Angle F3 Array F4 Scale F6 EditFile F7 Revert F8 OK
SelLinePierce
F
ig 4.2 Return to the start point after adjusting
4.2.2 Enter angle
When the angle of the current work piece is known, you can enter the angle:
Enter angle
After manually enter the angle, press [ENTER] to make sure, the graphic will be rotate with the
corresponding angle. Positive angle means rotate in counterclockwise, while negative means clockwise.
Press [ESC] to exit angle adjusting.
4.3 Array
In the part options menu, press [F3], the system will prompt as Fig 4.3, there are three ways to arrange,
arrange in matrix, staggered arrange, arrange in stack.
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●Ignition s
●Lowheat s
●HighPreheat s
●Pierce 1 s
SELECT ARRAY TYPE ●Pierce 2 s
F1: Straight ●Pierce 3 s
●TorchUp s
F2: Stagger ●TorchDn s
F3: Nest ●THC En s
●Exhaust s
+X:500.00
00006: G01 X0 Y500.00
-X:0.00 +Y:500.00 -Y:0.00 X:+000000.00
00007:G01 X500.00 Y0 Y:+000000.00
F5
F1 Mirror F2 Angle F3 Array F4 Scale F6 EditFile F7 Revert F8 OK
SelLinePierce
●Ignition s
●Lowheat s
●HighPreheat s
Enter parameter(unit mm) ●Pierce 1 s
●Pierce 2 s
●Pierce 3 s
Rows 2 Cols 2 ●TorchUp s
RowSpc 500.00 ColSpc 500.00 ●TorchDn s
●THC En s
●Exhaust s
F8:OK
+X:500.00
00006: G01 X0 Y500.00
-X:0.00 +Y:500.00 -Y:0.00 X:+000000.00
00007:G01 X500.00 Y0 Y:+000000.00
F5
F1 Mirror F2 Angle F3 Array F4 Scale F6 EditFile F7 Revert F8 OK
SelLinePierce
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FangLing F2100B CNC Control System Manual, Version 20130408
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●Ignition s
●Lowheat s
●HighPreheat s
●Pierce 1 s
●Pierce 2 s
●Pierce 3 s
●TorchUp s
●TorchDn s
●THC En s
●Exhaust s
+X:500.00
00006: G01 X0 Y500.00
-X:0.00 +Y:500.00 -Y:0.00 X:+000000.00
00007:G01 X500.00 Y0 Y:+000000.00
F5
F1 Mirror F2 Angle F3 Array F4 Scale F6 EditFile F7 Revert F8 OK
SelLinePierce
●Ignition s
●Lowheat s
●HighPreheat s
Enter parameter(unit mm) ●Pierce 1 s
●Pierce 2 s
●Pierce 3 s
Rows 2 Cols 2 ●TorchUp s
RowSpc 500.00 ColSpc 500.00 ●TorchDn s
●THC En s
●Exhaust s
F8:OK
+X:500.00
00006: G01 X0 Y500.00
-X:0.00 +Y:500.00 -Y:0.00 X:+000000.00
00007:G01 X500.00 Y0 Y:+000000.00
F5
F1 Mirror F2 Angle F3 Array F4 Scale F6 EditFile F7 Revert F8 OK
SelLinePierce
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FangLing F2100B CNC Control System Manual, Version 20130408
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●Ignition s
●Lowheat s
●HighPreheat s
●Pierce 1 s
●Pierce 2 s
●Pierce 3 s
●TorchUp s
●TorchDn s
●THC En s
●Exhaust s
+X:500.00
00006: G01 X0 Y500.00
-X:0.00 +Y:500.00 -Y:0.00 X:+000000.00
00007:G01 X500.00 Y0 Y:+000000.00
F5
F1 Mirror F2 Angle F3 Array F4 Scale F6 EditFile F7 Revert F8 OK
SelLinePierce
●Ignition s
●Lowheat s
●HighPreheat s
Enter parameter(unit mm) ●Pierce 1 s
●Pierce 2 s
Rows 2 Cols 2 ●Pierce 3 s
●TorchUp s
RowSpc 500.00 ColSpc 500.00 ●TorchDn s
RowNest 500.00 ColNest 500.00 ●THC En s
●Exhaust s
F8:OK
+X:500.00
00006: G01 X0 Y500.00
-X:0.00 +Y:500.00 -Y:0.00 X:+000000.00
00007:G01 X500.00 Y0 Y:+000000.00
F5
F1 Mirror F2 Angle F3 Array F4 Scale F6 EditFile F7 Revert F8 OK
SelLinePierce
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FangLing F2100B CNC Control System Manual, Version 20130408
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●Ignition s
●Lowheat s
●HighPreheat s
●Pierce 1 s
●Pierce 2 s
●Pierce 3 s
●TorchUp s
●TorchDn s
●THC En s
●Exhaust s
+X:500.00 -X:0.00
00006: G01 X0 Y500.00
+Y:500.00 -Y:0.00 X:+000000.00
00007:G01 X500.00 Y0 Y:+000000.00
F5
F1 Mirror F2 Angle F3 Array F4 Scale F6 EditFile F7 Revert F8 OK
SelLinePierce
In the part options menu, press [F4] (zoom in/out), the system prompt as figure 4.10:
●Ignition s
●Lowheat s
●HighPreheat s
●Pierce 1 s
●Pierce 2 s
●Pierce 3 s
Enter proportion ●TorchUp s
1.00 ●TorchDn s
●THC En s
●Exhaust s
+X:500.00 -X:0.00
Operate Mode:
+Y:500.00 -Y:0.00 X:+000000.00
PartOption Y:+000000.00
F5
F1 Mirror F2 Angle F3 Array F4 Scale F6 EditFile F7 Revert F8 OK
SelLinePierce
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FangLing F2100B CNC Control System Manual, Version 20130408
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After entering the scale, press [Enter], then the system will automatically zoom in or zoom out the
graphic when the parameter is checked to be correct.
In part options menu, press [F5] to enter selecting row/number, the system will prompt:
●Ignition s
●Lowheat s
●HighPreheat s
●Pierce 1 s
●Pierce 2 s
●Pierce 3 s
F1 Select Line ●TorchUp s
F2 Select pierce ●TorchDn s
●THC En s
●Exhaust s
+X:500.00 -X:0.00
Operate Mode:
+Y:500.00 -Y:0.00 X:+000000.00
PartOption Y:+000000.00
F5
F1 Mirror F2 Angle F3 Array F4 Scale SelLinePierce
F6 EditFile F7 Revert F8 OK
Press [F1] to select the number of row to start cutting with, the system prompts:
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●Ignition s
●Lowheat s
●HighPreheat s
●Pierce 1 s
Input No. of Rows: ●Pierce 2 s
Press <- -> select Rows ●Pierce 3 s
●TorchUp s
0 ●TorchDn s
●THC En s
F8 OK ●Exhaust s
+X:500.00 -X:0.00
Operate Mode:
+Y:500.00 -Y:0.00 X:+000000.00
PartOption Y:+000000.00
F5
F1 Mirror F2 Angle F3 Array F4 Scale SelLinePierce
F6 EditFile F7 Revert F8 OK
●Ignition s
●Lowheat s
●HighPreheat s
●Pierce 1 s
●Pierce 2 s
●Pierce 3 s
●TorchUp s
●TorchDn s
●THC En s
●Exhaust s
+X:500.00 -X:0.00
Operate Mode:
+Y:500.00 -Y:0.00 X:+000000.00
PartOption Y:+000000.00
F5
F1 Mirror F2 Angle F3 Array F4 Scale SelLinePierce
F6 EditFile F7 Revert F8 OK
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After selecting row or number, press F8 continuously to exit to the main interface. Press SPACE to enter
the cutting interface, there are two kind of operation:
1 move from current position to the new position and then cutting
Press F1 in the cutting interface, the system will directly run to the position of the selected row
or number without cutting, then pause and wait for the next operation.
F4 F6 F7
F1 Back F2 Forward F3 GoBack F5 SpeedUp F8 ZoomIn
SpeedDown PreheatDown PreheatUp
●Ignition s
●Lowheat s
●HighPreheat s
●Pierce 1 s
●Pierce 2 s
●Pierce 3 0.1 s
●TorchUp s
[X] Offset cutting ●TorchDn s
[Y] Only return ●THC En s
●Exhaust s
+X:500.00
00006: G01 X0 Y500.00
-X:0.00 +Y:500.00 -Y:0.00 X:+000000.00
00007:G01 X500.00 Y0 Y:+000048.70
F4 F6 F7 F8
F1 Back F2 Forward F3 GoBack F5 SpeedUp JumptoPierce
SpeedDown PreheatDown PreheatUp
F
ig 4.14 operation after selecting row/number
Press Y , the system will also directly move to the selected row and number, then pause and
wait for the next operation.
2 Cutting from the current position
After the prompt of Fig 4.14, press X, then the system will start cutting from current position.
4.6 Restore
If you want to cancel all of operations with graphics including mirror, rotation, adjust, scale and array,
press [F7] in the part options menu, the system automatically revert to original state of the graphics.
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In the automatic interface, press 【F7】(Manual) to enter manual function interface, shown as Fig
5.1:
●Ignition s
●Lowheat s
●HighPreheat s
●Pierce 1 s
●Pierce 2 s
●Pierce 3 s
●TorchUp s
●TorchDn s
●THC En s
●Exhaust s
+X:500.00 -X:0.00
00006: G01 X0 Y500.00
+Y:500.00 -Y:0.00 X:+000000.00
00007:G01 X500.00 Y0 Y:+000000.00
F2 F4 F7
F1 KeepMov F3 StepMove F5 SpeedUp
ContiMove SpeedDown Recover
F
ig 5.1 manual function interface
The speed in the manual status is controlled by the manual moving parameters. During the process
of fixed moving function, you can adjust speed by acceleration or deceleration key. In the manual
interface, press numeric key, the cutting speed changes to ratio which is 10 times of the corresponding
figure of the speed limit you have set, for example press 【3】, change the cutting speed to 30% of the
speed limit you have set, press 【8】, and change the cutting speed to 80% of the speed limit you have
set.
When you enter into the manual interface, the default option is continuous moving function. Press
key【F1】to go for the fixed moving function. At this moment, the system will move toward the specified
direction if any directory key is pressed, and when the directory key is released, the system will stop.
When in the manual interface, press F2 to enter the continuous-moving function interface. At this
moment, the system will move toward the specified direction if any directory key is pressed and then
released, and when the directory key or stop key is pressed the system will stop.
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In the manual interface, press F3 to enter the interface of fixed-length moving,. The system prompts
to input the fixed length:
●Ignition s
●Lowheat s
●HighPreheat s
●Pierce 1 s
●Pierce 2 s
Input the step distance ●Pierce 3 s
●TorchUp s
●TorchDn s
5.00 ●THC En s
●Exhaust s
+X:500.00 -X:0.00
00001: (TEST PATTERN)
+Y:500.00 -Y:0.00 X:+000000.00
00002:G92 Y:+000000.00
F2 F4 F7
F1 KeepMov F3 StepMove F5 SpeedUp
ContiMove SpeedDown Recover
F
ig 5.2 Input the fixed length
After inputting the fixed length, press ENTER. Press any direction key and then release, the system
will move the fixed length toward the direction, in the process of moving, when any direction key or stop
key is pressed, the system will stop moving.
To guarantee that the breakpoint could work correctly, you need to satisfy the following conditions:
1. When the system is paused, the system will automatically regard the paused point as the current
breakpoint and remember it.
2. When the system is in the process of incising, the breakpoint signal is connected with the urgent alarm
input, when power is off, the system will regard the power-off point as the breakpoint and remember it.
When you need to process after the breakpoint, after the system powers on, don’t move the torch,
press F7 in the main interface to enter the manual function interface, then press F7 to recover the
breakpoint. After recovering it, if the torch hadn’t been moved and is on the position when the power is
off, press START keyboard, the system will process directly.
After the breakpoint is recovered, if the position is off from the original one, you could move the
torch to the original point manually, or realizing it through choosing rows or numbers. (Please refer to
chapter 4.5 Row and number Selection). The method is : choose stopping incising, move the torch to the
original point manually, choose the nearest row through choosing the row selection(or number selection),
press “START”, then the system will show in Fig 5.3:
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FangLing F2100B CNC Control System Manual, Version 20130408
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●Ignition s
●Lowheat s
●HighPreheat s
●Pierce 1 s
●Pierce 2 s
[G]Cutting return ●Pierce 3 0.1 s
●TorchUp s
[X]Offset cutting ●TorchDn s
[Y]only return ●THC En
●Exhaust
s
s
+X:500.00
00001:(TEST PATTERN)
-X:0.00 +Y:500.00 -Y:0.00 X:+000000.00
00002:G92 Y:+000000.00
F4 F6 F7 F8
F1 Back F2 Forward F3 GoBack F5 SpeedUp
SpeedDown PreheatDown PreheatUp JumptoPierce
F
ig 5.3 restore breakpoint
Press G, the system will start incising from point which is after moving, and after returning to
the position before the torch moves, it will process according to the normal curve.
Press X, regarding the position after moving as the position before moving, and then process.
Press Y, move from the position after moving to the position before moving, then wait for the
next operation.
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The system supports cutting code which has txt and CNC postfix. And the maximum capacity is 1M,
the largest number of rows is 10000 lines. You can edit, compile, delete, export internal document, also
you can import the file in the U disk into system.
In the main interface, press key【F2】 (code) to enter local machine code interface, shown as follows:
1: SHAPELIB/SHAPE_18.TXT
2: SHAPELIB/SHAPE_00.TXT
3: SHAPELIB/SHAPE_01.TXT
4: SHAPELIB/SHAPE_43.TXT
5: SHAPELIB/SHAPE_.TXT
6: SHAPELIB/UsedPart.abs
7: SHAPELIB/UsedNoKf.abs
F4 F7
F1 DiskFile F2 UDisk F3 Search F5 DelFile F6 CopyToU F8 OK
EditFile Preview
F
ig 6.1 code interface
In the file manage interface, press F1 to enter the hardware file list, as shown in Fig 6.1 the system
only lists the folder, TXT file and CNC file.
Press F4, if the current position of the cursor is txt file or CNC file, you could edit them. Please
refer to chapter 6.5 on how to edit files.
Press F5, if the current position of the cursor is txt file or CNC file, you could delete them.
Press F6, if the current position of the cursor is txt file or CNC file, you could copy the current
file to the flash disk when it is connected to the USB interface.
Press F7, if the current position of the cursor is txt file or CNC file, you could preview the
current graphic.
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FangLing F2100B CNC Control System Manual, Version 20130408
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1: SHAPELIB/SHAPE_18.TXT
2: SHAPELIB/SHAPE_00.TXT
3: SHAPELIB/SHAPE_01.TXT
4: SHAPELIB/SHAPE_43.TXT
5: SHAPELIB/SHAPE_.TXT
6: SHAPELIB/UsedPart.abs
7: SHAPELIB/UsedNoKf.abs
F4 F7
F1 DiskFile F2 UDisk F3 Search F5 DelFile F6 CopyToU F8 OK
EditFile Preview
F
ig 6.2 Graphic preview
Press F8, if the current position of the cursor is txt file or CNC file, you could import the current
file to the system, after importing, the system will return to the main interface.
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FangLing F2100B CNC Control System Manual, Version 20130408
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1: SHAPELIB/SHAPE_18.TXT
2: SHAPELIB/SHAPE_00.TXT
3: SHAPELIB/SHAPE_01.TXT
4: SHAPELIB/SHAPE_43.TXT
5: SHAPELIB/SHAPE_.TXT
6: SHAPELIB/UsedPart.abs
7: SHAPELIB/UsedNoKf.abs
File name:
\SHAPE_43.TXT
F4 F6 F7
F1 DiskFile F2 UDisk F3 Search F5 DelFile F8 OK
EditFile CopyToDisk Preview
1: SHAPELIB/SHAPE_18.TXT
2: SHAPELIB/SHAPE_00.TXT
3: SHAPELIB/SHAPE_01.TXT
4: SHAPELIB/SHAPE_43.TXT
5: SHAPELIB/SHAPE_.TXT
6: SHAPELIB/UsedPart.abs
7: SHAPELIB/UsedNoKf.abs
F4 F6 F7
F1 DiskFile F2 UDisk F3 Search F5 DelFile F8 OK
EditFile CopyToDisk Preview
In the file manage interface, press key【F3】to search a file. You can input all or part of the file name,
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then press 【Enter】, and the system will list all the files that include the input word or file name.
1: SHAPELIB/SHAPE_18.TXT
2: SHAPELIB/SHAPE_00.TXT
3: SHAPELIB/SHAPE_01.TXT
4: SHAPELIB/SHAPE_43.TXT
5: SHAPELIB/SHAPE_.TXT
6: SHAPELIB/UsedPart.abs
7: SHAPELIB/UsedNoKf.abs
F2 UDisk F4 F6 F7
F1 DiskFile F3 Search F5 DelFile F8 OK
EditFile CopyToDisk Preview
In the local machine code interface, move the cursor to the file that you want to edit, then press
【F4】to enter the edit interface.
When enter the characters, some keys are reuse keys. Press these keys directly, enter the
characters under the button. If first press 【Shift】 key, release the 【Shift】 key and then press Shift
Multiplexing button, then enter characters on the button. Or press both 【Shift】 and reuse keys, then
enter characters on the button.
When editing the code, press 【F2】 can insert a new line after the current line, and press 【F3】 to
delete the current line. Press 【F + Home】 key, the cursor automatically moved to the first character of
the current editing line, press the 【F-End】, the cursor automatically moved to last character of the
current line.
Each edit line supports 128 characters maximum.
When you open a file on U disk or new a code file, you must save it as the local machine code before
you start cutting. Otherwise, you cannot make use of the breakpoint recovery function or power off
protection function.
After edit the code, press 【F8】to save the code.
In the editing code interface (reference 6.4 edit code ), you can press key【F4】to create an new file
to input your own code, shown as Fig 6.5.
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1: G21
2: G91
3: _
After create a new code or edit the code, if you want to know the code is valid or not, in the edit
interface, press 【F1】, you can compile code to check whether the code is correct.
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In the main interface, you can get the parameter interface by pressing key【F3】 (Para). The
parameter function interface is showed in Fig 7.1
F
ig7.1 Parameter Interface
You can set five kinds of parameter in the parameter interface:
1) Common parameters: cutting speed, manual move speed, G00 move speed, the size of kerf gap,
corner speed, cutting type, edge cut enable, hold preheat.
2) Flame parameters: all the parameters used in oxygen gas cutting
3) Plasma parameters: all the parameters used in plasma cutting
4) Margin parameters: ignition, perforation cycle parameters, dry dusting offset
5) System parameters: you can set system pulses, maximum speed limit, motor parameters and soft
limit parameters.
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kerf gap value, once begin to cut, you are not permitted to modify the value.
Corner speed: Plate thickness affect the cutting tip’s ac/dc rate when it moving. The angle between
the end of a cut-point line’s tangential direction and the direction of the tangent line of the
beginning of next cutting point, and the thickness of plate determines cutting tip speed at the
transition.
If the normal cutting speed is V, angle is α, plate thickness is h, then cutting tip speed in at the
time of intersection is Vx
αh
Vx = V
50π
Notice: The unit is mm. The max thickness of plate is 100 mm, if more than 100mm also are
considered to be 100mm
Cutting Type: There are two cutting types: Oxygen fuel gas and Plasma parameters. You can press
The oxygen fuel parameters, in Fig 7.2, control time delay in IO operation, and whether use high
adjustment.
F
ig7.2 Flame Parameters
Ignition Time: the time delay of opening ignition I/O.
Low Preheat Time: The preheating time before perforating the steel plate. Enter any positive
number, unit is s. During the low pressure preheating process, you can prolong the preheating
time by pressing “stop” key, then the preheating time will delay until you press the “start” key
to start to high pressure preheat delay.
High Preheat Time: Like Low Preheat Time except open different IO.
Pierce 1 time: Perforation time with low pressure fuel gas. Enter any positive number, unit is s.
Pierce 2 time: Perforation time with middle pressure fuel gas. Enter any positive number, unit
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is s.
Pierce 3 time: Perforation time with high pressure fuel gas. Enter any positive number, unit is
s.
Exhaust Time: The delay of turned off oxygen gas to open the exhaust. Enter any positive
number, unit is s.
Torch Up Time: When oxygen gas is turned off, the time for the torch to lift up. Enter any
positive number, unit is s.
Torch Down Time: When oxygen gas is turned off, the time for the torch to put down. Enter
any positive number, unit is s.
Pierce Up Time: Time for the torch to lift up during perforating. The difference between Torch
Up Time and Pierce Up Time is that: Torch Up Time means the time that the torch needs to lift
up when it needs to move to another place after the current cutting is over; while the Pierce
Up Time means the time that the torch needs to lift up after preheating in the fixed cycle of
perforation.
Pierce Down Time: Time for the torch to put down in the perforation. The difference between
Torch Down Time and Pierce Down Time is that: Torch Down Time means the time that the
torch needs to put down before preheating; while the Pierce Down Time means the time that
the torch needs to put down after finishing Torch Up Time and opening cutting oxygen in the
fixed cycle of perforation.
THC Adjustment: According to the user device configuration, choose whether or not to use
high adjustment box.
As shown in the fig 7.3, these are Plasma Parameters, which are related with the precision of
transmission shaft of the machine.
If setting "yes", in the cutting process, the system detects he real-time arc voltage feedback
signal. If do not detect the signal, the system terminates the current work of cutting, according
memory breakpoints to withdraw from the program.
If installing a "No", then in the cutting process does not detect arc voltage feedback signal.
The system parameters, as showed in Fig 7.5, are related with the precision of transmission shaft of
the machine.
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F
ig 7.4 System Parameters
Horizontal Axis Pulse: The number of pulse that system needs to generate when the machine
move1mm towards X axis, maintaining 3 digits at most after decimal point.
Vertical Axis Pulse: The number of pulse that system needs to generate when the machine
move 1mm towards Y axis , maintaining 3 digits at most after decimal point.
Max Cutting Speed: the maximum cutting speed, unit is mm./m.
Max G00 speed: the allowable maximum speed when cutting tips idling.
Small Arc Limit: Maximum speed at cutting a small arc.
Small arc definition:
0 mmpm< cutting speed <2000mmpm small arc=5mm
2000 mmpm< cutting speed <4000mmpm small arc =10mm
4000 mmpm< cutting speed <6000mmpm small arc =15mm
6000 mmpm< cutting speed <8000mmpm small arc =20mm
8000 mmpm< cutting speed <10000mmpm small arc =25mm
10000mmpm< cutting speed <12000mmpm small arc =30mm
12000mmpm< cutting speed <15000mmpm small arc =35mm
Flame adjust time: the whole time for the system accelerates from its start speed to the
expected cutting speed.
Plasma adjust time: when plasma cutting, from the time the motor starts to the time when the
motor is up to the cutting speed.
Emergency STOP Time: When encounter Emergency Stop input, the time for dropped from the
current speed to zero.
Start Speed: the system’s speed when it began to start. Generally do not have to start from 0 ,
motor will allow a start speed.
Max Coordinate: The maximum positive coordinates which the machine can reach horizontally.
Its unit is mm (millimetre). If current coordinate exceeds the value, the system will stop
running.
Min Coordinate: The minimum negative coordinate which the machine can reach horizontally.
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Its unit is mm (millimetre). If current coordinate is less than the value, the system will stop
running
In the parameter configuration interface, press F6 to import the parameters. The parameters
should satisfy two conditions:
1. The parameters exported from the incising machine control system (refer to 7.7 Parameter Export)
should satisfy the specified format. The file format is F2300.DAT
2. The file should be stored under the root folder of flash disk which is connected to the USB
interface.
When the above condition is satisfied, in the Fig 7.6, press Enter to confirm, and then you could
import the backup parameters to the system.
After the parameter configuration is over, press F7 in the parameter configuration interface to
export the parameters, you should connect the flash disk to the USB interface before exporting.
In the interface shown in Fig 7.7, after pressing Enter, the parameters will automatically be
saved in the root folder of flash disk, the file name is F2300.DAT
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Fig
7.6 Parameter export
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Note:when any parameter has been modified,you must take preservation operation to keep
modification valid, or the system will take the original parameters.
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input
F7 F8
F1 Input F2 Output F5 KeyBrd F6 SelfCheck
DataTime SystemDef
F
ig8.1 Diagnostic interface
You can be diagnosing the I/O and keyboard in the interface.
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F5
System Diagnosis
F1
Input Diagnosis
F2 Output
Diagnosis
F5
Keyboard
Diagnosis
F6
System Self-test
F7
Date time
F8
System Definition
F1
F2Parameters F3 F4 F5 F6
Parameters
Backup Definition Encryption Decrption Language
Reset
The system will read current IO information when press 【F1】(Refresh) to refresh the interface, and
display all IO’s status. “On” means the input is effective, and “Off” means the input is ineffective.
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Output
Ignition exhaust
Low preheat THC enable
High preheat Position detect
Low Oxygen Arc starting
Medium Oxygen HoldTorch
High Oxygen Dust spray
Torch up Raise dust
Torch down Dust preheat
F7 F8
F1 Input F2 Output F3 OpenOutF4 CloseOut F5 KeyBrd F6 SelfCheck
DataTime SystemDef
F
ig 8.2 Output diagnosis
Press【↑】,【↓】,【←】,【→】, you can move the cursor to the corresponding output port, press【F3】
to open the corresponding output port, press 【F4】 to close the corresponding output. ● represents the
valid output, ○ represents the invalid output.
In the diagnostic interface, a key value will be displayed behind “KEY:”, whenever the key is pressed.
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KeyCode:
005
F7 F8
F1 Input F2 Output F5 KeyBrd F6 SelfCheck
DataTime SystemDef
F
ig 8.3 Keyboard Diagnosis
In the system diagnosis interface, press F6 to enter the system self-check interface.
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F6 F7 F8
F1 Input F2 Output F5 KeyBrd
SelfCheck DataTime SystemDef
Press F7 in the system diagnosis interface to set the date and time
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Up or down to modify
F7 F8
F1 Input F2 Output F5 KeyBrd F6 SelfCheck
DataTime SystemDef
F
ig 8.6 System time
Move the cursor to the corresponding date, time or week, press 【↑】或【↓】to adjust the time
In the system diagnosis interface, press F8 to enter the system custom definition interface, in the
interface, you could set the input IO, output IO or system coordinate, also reset or backup the parameters
and one key switch between English or Chinese.
Parameter Backup: The process of parameter backup is, in the main interface press F5 (System
Diagnosis), F8 (System Definition), F2 (Parameter Backup). The system will need code, after inputting the
code “1396”, press Enter, the system will import the default parameters. In the following process, if the
parameters are modified or some of them are broken, reset the parameters.
Warning: after adjusting the equipment, please backup the parameters.
Parameter Reset: The process of reset the parameters is, press F5 (System Diagnosis) in the main
interface, F8 (System Definition), F1 (Parameter Reset).
Warning: After resetting successfully, please restart the system.
The controller could change the IO definition, including changing the order of IO number, the type of
IO (normally open or closed) according to the user’s need. In the system custom definition interface,
press F3 to enter the definition interface, press F1 to enter the input definition interface. As shown in fig
8.7.
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Definition of input
F
ig 8.7 input definition
In the interface press 【↑】 、
【↓】 、
【←】 、【→】, move the cursor to the position that needs changing,
press 【PageUp】或【PageDown】to change the number of the Input, press 【Enter】to change the type
of the input.
If the external type of input is normally closed, please set the IO type to ●, if the type is normally
open, please set the IO type to ●.
The controller could change the IO definition, including changing the order of IO number, the type of
IO (normally open or closed) according to the user’s need. In the system custom definition interface,
press F3 to enter the definition interface, press F1 to enter the input definition interface. As shown in fig
8.8.
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Definition of output
F
ig 8.8 output definition
The system could provide IO definition for the user. As shown in Fig 8.9
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+Y
↑
-X ← → +X
↓
-Y
Horizontal direction CW
Vertical direction CW
图 8.10 电机方向
Press Up or Down key to move cursor to the according motor, Motor move direction can be changed
between CW and CCW by pressing ENTER.
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8.7.6 Option
8.7.6.1 Remote control
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Chapter 9 Graph
F
ig 9.1 first page of graph
You can press 【↑】、
【↓】、【←】【→】to choose different graph.
、
In home interface of graph, move the cursor to the required graph, press 【F8】 to confirm, shown
as Fig 9.2:
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Lead in 10.00
Lead out 10.00
X Length 100.00
Y Length 100.00
X length
Ylength
Lead out
Lead in
F2
F1 Inside F8 OK
Outside
Fig 9.2
Chip size interface
You can press【 ↑】 、
【↓】 、
【←】 【→】to modify sizes, after modification, press 【F8】 to confirmed.
、
Press any key to return to graphics processing interface as shown in Fig3.3.
In Fig 9.2 interface, you can press 【F2】to choose hole size, shown as Fig 9.3:
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Lead In 10.00
Lead Out 10.00
X Length 100.00
Y Length 100.00
X length
Y length
Lead out
Lead in
F1 Inside F2 Outside F8 OK
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+3.3V +24V
To
CPU
External
input
signal
3.3VG
24VG
System
4 Arcing
successfully
5 Positioning
successfully
6 Plasma collision
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Right limit 1
Right limit input
Left limit input
Left limit 14
Back limit 15
Back limit input
Emergency Stop 3
Emergency
stop input
ignition 16
Arcing
Arcing
4 successfully
successfully
feedback
Cutting oxygen 17
Positioning
Positioning successfull
5
successfully y feedback
Torch up 18
Plasma collision 6
Plasma collision feedback
Torch down 19
Move left 7
+24V 12
24VG 25 com
(connecting to 24VG of the
24VG 13 system or connecting to the 24VG
of the external 24V switching
power supply.)
The system supports two external remote control input, one for line input type, and the other for
8421 encoded input type.
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8421-type remote control input is designed by the user; the user can also use the company's
wireless remote control module.
The number and type of input port can be reconfigured. For example, the right input port can be Pin
1, also can be configured to Pin 7, input type can be normally open type, can also be normally
close type. Configuration methods are shown in Fig 10.3.
Press F5 (Diagnosis), F8 (SystemDef), F3 (Define), enter the password"1396"and press ENTER. in turn on
the main Interface
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Definition of input
+3.3V +24V
External
Relay
To
CPU
24VG
3.3VG
System
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+24V(common)
Control of perheat
oxygen and fuel Control of
Low pressure gas (low active) gas and
preheat 1
preheat
Control of cutting
High pressure oxygen(low active) oxygen
cutting oxygen 14
Torch up control(low active) valve
Torch up 2
Torch down 15
Torch down control(low active)
Plasma
19
positioning
Spray powder 7
unused 9
unused 22
unused 10
unused 23
Caution: All outputs can be
high active or low active,
+24V 11 system default is low active .
+24V 24
+24V 12
COM
24VG 25 (connecting to system supply
24VG. Or connecting to the +24V
24VG 13 side of external 24V switching
power supply.)
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Torch down 15
Torch down control(low active)
Plasma
19
positioning
Spray powder 7
unused 9
unused 22
unused 10
unused 23
Caution: All outputs can be
high active or low active,
+24V 11 system default is low active.
+24V 24
+24V 12
COM
24VG 25 (connecting to system supply
24VG.Or connecting to the +24V
24VG 13 side of external 24V switching
power supply.)
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+24V
Low pressure
preheat 1
High pressure
cutting oxygen 14
Torch up 2
Torch down 15
Plasma
19
positioning
Spray powder control(low active)
Spray powder 7
Raise powder 20
Raise or stir powder control(low active)
Enable height 8
adjusting
Powder preheat (low active)
Powder preheating 21
unused 9
unused 22
unused 10
unused 23
Caution: All outputs can be
effective high or effective low,
+24V 11 system default is effective low .
+24V 24
+24V 12
COM
24VG 25 (connecting to system supply
24VG,Or connecting to the +24V
24VG 13 side of external 24V switching
power supply.)
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Low pressure
preheat 1
High pressure 14
cutting oxygen Torch up control(Low
Torch up 2 active)
Torch down control(Low
Torch down 15 active)
Ignite 3 Connect to high
Plasma adjusting device’s (Low
16
Low pressure arc starting input or active)
cutting oxygen 4 arc starting delay
High pressure 17
preheat
Medium Connect to high
pressure cutting 5 adjusting device’s
oxygen corner low speed or
Corner low speeed 18 (Low active)
automatic / manual
Exhaust 6
Connect to the locating
Plasma locating input of lifting device
19 (Low active
when CNC locating is
Spray dust 7 needed
Raise dust 20
Enable high 8
adjusting box
21
Dusting preheat
Not used 9
Not used 22
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to be converted by the delay. Meanwhile, it needs to change the type of corner low speed from
normally-open to normally-closed in the output configuration interface (Section 10.2.2), i.e. from "●" to "
〇".
Using height-adjusting device locating
When using the locating function of the height-adjusting device, the locating of numerical control
should be closed. The approach is to change the input type of successful locating from normally-open to
normally-closed in the input configuration interface (Section 10.1.3), i.e. from "●" to "〇". There are two
types of locating:
The first: locating controlled by the plasma arc starting. CNC emits the plasma arc starting, the
height-adjusting device starts arc after locating, and sends arc starting success back to CNC after starting
arc successfully. Such devices available in the market include AngTai, HongYuDa, HaiSi and other brands.
Such devices can connect the "plasma arc starting" output of CNC system to the " starting arc with
locating" input of the height-adjusting devices, and at the same time in the plasma parameters (refer to
section 7.4 of plasma parameters) set the arc detecting time to the value that allows for completing the
testing and starting arc.
The second: finish position from the decline of the cutting torch. Before issuing the command
of starting arc, first issue the command of declining the height adjust device, then issue the command of
starting arc. These kind of height adjust devices could be SiDaTe, HongYuDa in markets. When using these
kind of height adjust device, transfer to the interface of plasma parameters (refer to section 7.4 of plasma
parameters),set the plasma detecting time to the same as the time of location of cutting touch.
Using CNC system locating
When using the location function of digital control system, first entering the input configuration
interface, set the input type of successful location from normally closed to normally open type, i.e., from
"〇" to "●". At the same time, return the signal of successful location to the input of the successful
location of the digital controller.
The number and type of the output could be configured, for example, the igniting output number
could be 3, also it could be configured to 07, and the output type could be normally open or normally
closed. The detailed methods are shown in figure 10.9.
Press F5 (Diagnosis) in the main interface, F8 (Systemdef), F3 (Define), enter the password "1396"
and press ENTER, F2 (output).
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Definition of output
F
ig 10.9 Output Configuration
In the output configuration interface, move the cursor to numbers of the serial number, Press the
PgUp or PgDn to change the input port number that also changes the pin number of 25-pin input
terminal. Move the cursor to ● place; you can press ENTER to change the input type. "●" is for the
normally open type of the input, when invalid, it is for the signal of turning off, when effective, it is for
the signal of closure. "〇" is the normally closed type of input, when invalid, it is the signal of closure,
when effective, and it is the signal of turning off.
XDIR+
XDIR-
XDIR/XPWM- Y+ XCP+
X XCP-
XPWM+ Signal Y-
Different YDIR+
YDIR/YPWM- Shaping Photoele YDIR-
-ial
-ctric YCP+
YPWM+ output
isolation YCP-
System
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pin interface
1 XDIR+ Positive at the horizontal axis
9 XDIR- Negative at the horizontal axis
2 XCP+ Positive pulse at the horizontal axis
10 XCP- Negative pulse at the horizontal axis
3 YDIR+ Positive at the vertical axis
11 YDIR- Negative at the vertical axis
4 YCP+ Positive pulse at the vertical axis
12 YCP- Negative pulse at the vertical axis
5 ZCP+ Positive pulse at the perpendicular axis
13 ZCP- Negative pulse at the perpendicular axis
6 ZDIR+ Positive at the perpendicular axis
14 ZDIR- Negative at the perpendicular axis
7 +5V +5V/500mA Power output
15,8 5VG 5V Power Ground
Power input
XDIR+ 1 DIR+
XDIR- 9 DIR-
XCP+ 2 PUL+
XCP- 10 PUL-
YDIR+ 3
YDIR- 11 ENA+
ENA-
YCP+ 4
12
YCP- Stepper Drives
5
13
6 Power
input
14
DIR+
+5V 7 DIR-
5VG 15
PUL+
5VG 8
PUL-
Offline
switch
ENA+
ENA-
Stepper Drives
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Power
+V input
XDIR+ 1
XDIR- 9 DIR
XCP+ 2 PUL
XCP- 10 Free
YDIR+ 3
YDIR- 11
YCP+ 4
12
YCP- Stepper drives
5
13
6
Power
input
14 +V
+5V 7 DIR
5VG 15
PUL
5VG 8
Offline
switch
Free
Stepper drives
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Power
input
XDIR+ 1 5 SING1
XDIR- 9 6 SIGN2
XCP+ 2 3 PULS1
XCP- 10 4 PULS2
YDIR+ 3
YDIR- 11
YCP+ 4
YCP-
12 Panasonic
A5/A4
5
13
6
Power
input
14
5 SING1
+5V 7 6 SIGN2
5VG 15
3 PULS1
5VG 8
4 PULS2
Panasonic
A5/A4
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In order to change the map coordinates of the system, you need to go to the define interface. The
process is to Press F5 (Diagnosis) in the main interface, F8 (Systemdef), F3 (Define), enter the password
"1396" and press ENTER, then press F3 (Axes). As shown in Figure 10.14.
+Y
↑
-X ← → +X
↓
-Y
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When the system powers on, it will display as shown in Fig 12.1.
After entering BIOS, press F1 to upgrade the system, it should satisfy the following conditions:
Flash Disk is connected to the system.
There should be the UserApp.exe upgrade file in the root folder of the flash disk.
Pressed F1 to upgrade when the conditions are satisfied, when completing the upgrading, press F6 to
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reboot.
After entering BIOS, press F2 to upgrade the welcome interface completely, it should satisfy the
following conditions:
Flash Disk is connected to the system.
There should be the WELCOME.bmp upgrade file in the root folder of the flash disk.
WELCOME.bmp file is 256 colours, 800x600 resolutions.
Pressed F6 to upgrade when the conditions are satisfied, when completing the upgrading, press F6 to
reboot.
After entering BIOS, press F3 to upgrade the motion algorithm, it should satisfy the following conditions:
Flash Disk is connected to the system.
There should be the MOTION.DSP upgrade file in the root folder of the flash disk.
Pressed F3 to upgrade when the conditions are satisfied, when completing the upgrading, press F6 to
reboot.
After entering BIOS, press F5 to return to the original system that has been backed up.
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Front view
Left View
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Back view
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83