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Variable Flow: Process Heating Solutions Worldwide

This document describes variable flow steam injection heaters for liquid heating applications. It provides specifications for 9 standard heater sizes with steam capacities from 700 to 35,000 lbs/hr. Benefits listed include precise temperature control, low pressure drop, and up to 30% fuel cost savings vs indirect heat exchangers.

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nitantharani
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Download as PDF, TXT or read online on Scribd
41 views

Variable Flow: Process Heating Solutions Worldwide

This document describes variable flow steam injection heaters for liquid heating applications. It provides specifications for 9 standard heater sizes with steam capacities from 700 to 35,000 lbs/hr. Benefits listed include precise temperature control, low pressure drop, and up to 30% fuel cost savings vs indirect heat exchangers.

Uploaded by

nitantharani
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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®

Process Heating Solutions Worldwide

Variable Flow
Steam Injection
Liquid Heating System
Superior to Venturi and Static Mixer Designs

Applications Benefits
• Multiple Hose Stations • Eliminates harmful vibration and steam hammer

• Plant Sanitation • Widest operating range of any steam injection heater


• Can Topping • Smooth, quiet operation within acceptable dBA limits
• Can Washing
• Precise, accurate temperature control
• Filter Backflush
• Complete absorption of steam into liquid at point of
• Freezer Coil Defrosting
contact - not dependent on high velocity mixing in
• Laundries downstream piping

• Low liquid pressure drop

• 100% heat transfer - cuts fuel costs up to 30%


compared with indirect heat exchangers

Features
• Steam capacity ratings from 700 to 35,000 lbs/hr

• Available in 316 stainless steel, carbon steel, cast


iron or special alloys upon request

• Complete instrumentation available

• Over 65 years of experience in design, installation


and service of steam injection heating systems

730 South Indiana Avenue | West Bend, WI 53095


ph: 262-338-1191 | fax: 262-338-8489 | www.pickheaters.com | [email protected]
Specifications - 9 Standard Sizes

Model No. 6X7 6X10 6X25 6X50 6X75 6X100 6X150 6X200 6X350
Lb/hr 700 1,250 2,500 5,000 7,500 10,000 15,000 20,000 35,000
Steam Capacity
Kg/hr 320 565 1,130 2,265 3,400 4,535 6,800 9,070 15,875

Liquid Pipe Size Threaded ¾ - 1 ½ 1-2 1¼-2½ 1½-3 2-3 2½- 3 3 -- --


Range (inches).
See selection Flanged
-- -- -- -- 4 4 4-6 4-8 4-8
chart below Class 125

Approx A 44 48 52 58 66 76 90 100 112


Dimensions
(inches) B 44 48 52 56 66 70 85 94 104
Shipping Weight (lbs) 320 375 440 650 900 1,100 2,200 2,500 3,000

Water Pipe Selection Chart - Choose best pipe size based on water flow rate in GPM
Max. GPM 8 15 30 45 90 140 230 500 1,000 1,800 3,000
Pipe Size
0.75 1 1.25 1.5 2 2.5 3 4 6 8 10
(inches)

Dimensions are approximate. Variable Flow Heaters are normally used on water service and are offered with cast iron housings as standard. Piping,
fittings, and valves are iron, bronze, and steel. Alternate materials are available upon request.

6X7 ONLY 6X10 Thru 6X350

Sizing the Variable Flow Heater


Example: 200 GPM x 50ºF temperature rise x 0.43 =
Steam demand (lb/hr)= 0.43 x flow(GPM) x ∆ T (ºF) 4,300 lb/hr of steam. You would require a 6X50
or which has a maximum rated steam capacity of 5,000
Steam demand (kg/hr) = 0.092 x flow(LPM) x ∆ T (ºC) lb/hr, and a maximum recommended water flow rate
of 230 GPM when furnished with 3”water piping.

- Provides Hot Water Instantly-


- Maintains Set Water Temp. within 3ºF Regardless of ∆ Flow -
- Operates Automatically - Set It and Forget It -
- Systems Available to Deliver Any Volume of Hot Water -

730 South Indiana Avenue | West Bend, WI 53095


ph: 262-338-1191 | fax: 262-338-8489 | www.pickheaters.com | [email protected]

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