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Job Hazard Analysis Example

This document analyzes potential job hazards for a grinding job. It identifies 5 steps in the grinding process and hazards at each step. Hazards include striking hands on rotating grinding wheels, tearing hands on sharp casting corners, flying sparks or chips injuring operators, and inhaling respirable dust. Preventive measures are suggested such as relocating material boxes, wearing protective gloves and equipment, ensuring proper machine guards and ventilation systems are in place. The analysis aims to identify hazards and prevent injuries while grinding castings.

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AnimeMystery
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365 views

Job Hazard Analysis Example

This document analyzes potential job hazards for a grinding job. It identifies 5 steps in the grinding process and hazards at each step. Hazards include striking hands on rotating grinding wheels, tearing hands on sharp casting corners, flying sparks or chips injuring operators, and inhaling respirable dust. Preventive measures are suggested such as relocating material boxes, wearing protective gloves and equipment, ensuring proper machine guards and ventilation systems are in place. The analysis aims to identify hazards and prevent injuries while grinding castings.

Uploaded by

AnimeMystery
Copyright
© © All Rights Reserved
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
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JOB HAZARD ANALYSIS (Sample Analysis)

PAGE OF
JOB TITLE: DATE OF ANALYSIS: JOB LOCATION: DEPARTMENT:
GRINDING CASTINGS 2/12/97 GRINDER # 22 GRINDING
PERSON PERFORMING ANALYSIS: TITLE: PROTECTIVE MEASURES DETERMINATION FORM COMPLETED: o YES o NO
JOHN DOE GRINDING DEPT. SUPERVISOR EMPLOYEE(S) NOTIFIED OF HAZARDS: o YES o NO

STEP HAZARD CAUSE PREVENTIVE MEASURE


1. Reach into right box and select casting Strike hand against rotating grinding wheel Box located inappropriately beneath wheel area Relocate box to side of wheel
2. Grasp casting, list and position Tear hand on corner of casters Corners of caster are sharp and unfinished Correct corner or require use of gloves
3. Push casting against wheel and grind burr Strike hand against rotating grinding wheel Wheel guard is too small for function Correct size of guard
Wheel could explode and injure operator Incorrectly installed grinding wheel Check rpm rating of wheel
Cracked or defective wheel Properly inspect wheel
Flying sparks/chips could injure operator or cause fire Excessive grinding wheel friction with caster Require wearing of protective equipment
Review fire prevention procedures
Ensure machine guards are in place
Respirable dusts could injure operator Dust from caster metal and wheel material Provide local exhaust system to machine
Provide respirator as last resort
Sleeves/loose clothing could get caught in Loose clothing too close to point-of-operation Provide rubber bands to restrain clothing
machine
4. Place finished casting into box Strike hand against casting Inappropriate build-up of completed stock Remove completed stock routinely
Drop casting on foot Inappropriate delivery height Provide improved container system
Provide safety shoes as last resort
Provide shin guards as last resort
5. Return to step 1
END OF ANALYZED CYCLE END OF ANALYZED CYCLE END OF ANALYZED CYCLE END OF ANALYZED CYCLE

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