LIMITED PRODUCT WARRANTY

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 PRECAUTION

WARNING: ELECTRICAL HAZARDS

1. TURN OFF MAIN POWER DISCONNECT SWITCH ON THIS MACHINE BEFORE ATTEMPTING
TO SERVICE THIS EQUIPMENT.

2. THIS MACHINE IS PORTABLE. DISCONNECT ALL POWER SOURCES BEFORE REMOVING

CONTROL COVERS.

3. USER IS RESPONSIBLE FOR LOSS OF (OR FAILURE TO USE AND MAINTAIN) PROTECTIVE
COVERS FOR ELECTRICAL EQUIPMENTS FURNISHED BY THE MANUFACTURER OF THIS
MACHINE.

4. SHOULD YOU FIND IT NECESSARY TO MAKE ANY REPAIRS TO THE REFRIGERATION,

BECAUSE REPAIRS CAN BE HAZARDOUS, READ THE UNIT MANUAL UNDER
REFRIGERATION, OR CALL THE MANUFACTURER AND SELLER. PLEASE NOTE THE
DANGER OF OVER CHARGING THE REFRIGERATION SYSTEM.

……

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 INSTALLATION AND MAINTENANCE

1. It is always a good practice to have a qualified refrigeration technician present to install

and perform the initial start up.

2. Air-conditioning units should be located in a cool, dry, and well ventilated area, away from
direct heat sources such as heating, ducts, radiators, ovens and direct sunlight.

3. The condensing unit should have sufficient fresh air ventilation to efficiently condense the
refrigerant within the system. Should the area be too cramped or enclosed, an exhaust
duct with an auxiliary blower may be installed otherwise proper functioning of the
refrigeration unit may adversely be affected.

4. Confirm that the unit be level upon installation and that the unit be properly anchored.

5. Clean the condenser and evaporators at least once a month, brushing will do but using a
vacuum cleaner would be better. However should the accumulated dirt be scaly or oily,
chemicals and a pressure washer will have to be utilized. In these circumstances, a
qualified technician must be employed to clean the condensing unit and evaporators for
the unit need to be dismantled and pulled down from the unit.

6. The slightest sign of defect of malfunction by any controls must never be overlooked.
Consult with your supplier immediately and if necessary, have it replace before it damages
other components of the air-conditioning unit.

7. Keep the surrounding area of the unit clean and dry. During rainy days, the atmosphere
would become damp and condensation is inevitable, keep on absorbent piece of cloth to
wipe away any condensation. Check and clean interior casing periodically.

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 OPERATING INSTRUCTIONS

1. This equipment is applicable only for electrical power supply of 220V-3PH-60HZ., check
the voltage that it matches the unit voltage.

2. The compressor is full voltage connection and pump down system.

3. This equipment is fully charged of refrigerant 22.

4. Before operating this equipment, check to make sure that there is no obstruction or
foreign object within the equipment, and the air distribution system (airduct).

5. Before start up the equipment, make sure that the suction and discharge valves of the
compressor are widely open including the line valve before the filter drier and the
activation of solenoid valve and other instrumentation in the system, i.e. pressure gauges.

6. Before energized the equipment make sure that the switches in the electrical panel board
are in "OFF" position. To energized, switch "ON" main circuit breaker and sub-breakers
located inside the panel board, the standby pilot light red ON.

7. Turn ON AHU switch, the green light on top of selector switch ON. Turn ON evaporator
selector switch, the green light on top of selector switch ON. Turn ON condenser switch,
the green light on top of the selector switch ON, simultaneously the solenoid will
energized and the compressor runs by timer delay and the temperature controller (EKC
202A) on the panel board will also energize. (Set point can be adjusted thru temperature
controller. Please refer to panel operation). Set Heater to manual or automatic.
(Automatic sitting will turn ON/OFF the heater automatically. Manual sitting needs you to
turn ON /OFF by manual.

8. To shut down the equipment simply turn off AHU, condenser and heater selector switch,
then the evaporator selector switch and turn OFF sub-breaker and main breaker.

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 SPECIAL INSTRUCTIONS

The control circuit in this equipment is 220 volts, single phase. The air-
conditioning system has a several controls wired in series. They are high and low
pressure switches. The high-pressure switch is a manual reset; it will shut-off the
refrigeration system in the event that the pressure is too high. This condition
could be caused by the condenser becoming restricted of insufficient (280psig)
air flow foreign material on the outside surface of the condenser. This high-
pressure switch must be pushed to reset. The low-pressure switch is
automatically reset; this switch will cut out anytime the pressure in the
refrigeration system is below 30psig. This can be caused by a freeze up in the
evaporator or there is a leak in the refrigeration system of restricted on the filter
drier, solenoid valve and TX expansion valve. Never try to adjust the high and
low pressure switches or by-pass them. Adjustment should only be made after
one has read the internal pressure of the refrigeration system. Serious damage
to the system could result. The temperature controller is also a part of this
circuit; it controls the cycling of the unit automatically. Do not set it below
freezing. The manual switch on the control panel is also part of this circuit and is
only used to turn the refrigeration system ON & OFF. In the event of voltage
fluctuation or single phasing, the control circuits trip OFF electrical circuits thru
overload relays inside the panel board. The equipment should have air pressure
monitoring gauges in place, by owner (Magnahelic gauages). The Magnahelic
pressure gauges installed at the air handling unit is ranging 0 - 750 pascals
required to monitor the static pressure across air filters, the pre-filter should be
clean regularly up to seven (7) times, when it reads 500 - 600 pascals it is time
to replace all the HEPA filters, medium filters and the pre-filter assembly. The
room pressure monitoring gauges housed in a common panel monitors positive
or negative room pressure recession in every room depends on air classifications.

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 TEMPERATURE CONTROL PANEL
A. Cooling temperature controller operation

a) The buttons

 Set Menu
 Push the upper button until a parameter is shown.
 Push the upper or the lower button and find that parameter you want to change.
 Push the middle button until the parameter value is shown
 Push the upper or the lower button and select the new value.
 Push the middle button again to enter the value.

 Set Temperature
 Push the middle button until the temperature value is shown.
 Push the upper oil the lower button and select the new value.
 Push the middle button to select the setting.

 Reading the Temperature at Sensor S5

 Push briefly the lower button

 Manual Start or Stop of a Defrost

 Push the lower button for four (4) seconds.

Light emitting diode

= refrigeration

= defrost

= fan running

Flashes fast at alarm

 Cutout alarm relay / see alarm code

 Push briefly the upper button.

b) Start-up
Regulation starts when the voltage is on.
1. Go through the survey of factory settings. Make any necessary changes in the
respective parameters.

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 2. For network. Set the address in o03 and then transmit it to the gateway/system
unit with setting o04.

Parameters Controller
Min.- Max.- Factory Actual
EKC EKC EKC value value setting setting
Function Codes
202A 202B 202C
Normal operation
Temperature (set point) --- -50˚C 50˚C 2˚C
Thermostat
Differential r01 0,1 K 20 K 2K
Max. limitation of setpoint
r02 -49˚C 50˚C 50˚C
setting
Min. limitation of setpoint
r03 -50˚C 49˚C -50˚C
setting
Adjustment of temperature
r04 -20 K 20 K 0.0 K
indication
Temperature unit (˚C / ˚F) r05 ˚C ˚F ˚C
Correction of the signal from
r09 -10 K 10 K 0K
Sair
Manual service (-1), stop
regulation(0), start r12 -1 1 1
regulation (1)
Displacement of reference
r13 -10 K 10 K 0K
during night operation
Activation of reference
r39 OFF on OFF
displacement r40
Value of reference
displacement (can be r40 -50 K 50 K 0K
activated by r39 or DI)
Alarm
Delay for temperature alarm A03 0 min 240min 30min
Delay for door alarm A04 0 min 240min 60min
Delay for temperature alarm
A12 0 min 240min 90min
after defrost
High alarm limit A13 -50˚C 50˚C 8˚C
Low alarm limit A14 -50˚C 50˚C -30˚C
Alarm delay DI1 A27 0 min 240min 30min
High alarm limit for
condenser temperature A37 0˚C 99˚C 50˚C
(o70)
Compressor
Min. ON-time c01 0 min 30 min 0 min
Min. OFF-time c02 0 min 30 min 0 min
Compressor relay must cut-
in and out inversely c30 0/OFF 1 / on 0/OFF
(NC-function)
Defrost
Defrost method
d01 no gas EL
(none/EL/gas)
Defrost stop temperature d02 0˚C 25˚C 6˚C
Interval between defrost d03 0 hrs 48 hrs 9 hrs
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starts
Max. defrost duration d04 0min 180min 45min
Displacement of time on
d05 0min 240min 0min
cut-in of defrost at start-up
Drip off time d06 0min 60min 0min
Delay for fan start after
d07 0min 60min 0min
defrost
Fan start temperature d08 -15˚C 0˚C -5˚C
Fan cut-in during defrost d09 no yes yes
Defrost sensor (0=time,
d10 0 2 0
1=S5, 2=Sair)
Max. aggregate refrigeration
d18 0 hrs 48 hrs 0 hrs
time between two defrost
Defrost on demand – S5
temperature’s permitted
variation during frost build- d19 0K 20 K 20 K
up. On central plant choose
20 K (=off)
Fans
Fan stop at cut-out
F01 no yes no
compressor
Delay of fan stop F02 0 min 30 min 0 min
Fan stop temperature (S5) F04 -50˚C 50˚C 50˚C
Real time clock
Six start times for defrost
t01-
Setting of hours 0 min 23 min 0 min
t06
0=OFF
Six start times for defrost
t11-
Setting of minutes 0 min 59 min 0 min
t16
0=OFF
Clock – Setting of hours t07 0 hrs 23 hrs 0 hrs
Clock – Setting of minute t08 0 min 59 min 0 min
Clock – Setting of date t45 1 31 1
Clock – Setting of month t46 1 12 1
Clock – Setting of year t47 0 99 0
Miscellaneous
Delay of output signals after
o01 0s 600 s 5s
start-up
Input signal on DI1.
Function:
0=not used. 1=status on
DI1. 2=door function with
alarm when open. 3=door
alarm when open. 4=defrost
start (pulse-pressure).
o02 0 11 0
5=ext. main switch. 6= night
operation. 7= change
reference (activate r40).
8=alarm function when
closed. 9=alarm function
when open. 10=case
cleaning (pulse pressure).
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11=Inject off when open.
Network address o03 0 119 0
On/Off switch (Service Pin
o04 OFF ON OFF
message)
Access code 1 (all settings) o05 0 100 0
Used sensor type (Pt / PTC /
o06 Pt ntc Pt
NTC)
Display step = 0.5 (normal
o15 no yes no
0.1 at Pt sensor)
Max hold time after
016 0min 60min 20
coordinated defrost
Configuration of light
function (relay 4)
1=ON during night
operation. 2=ON / OFF via
o38 1 3 1
data communication. 3=ON
follows the DI-function,
when DI is selected to door
function or to door alarm
Activation of light relay (only
o39 OFF ON OFF
if o38=2)
Case cleaning. 0=no case
cleaning. 1=Fans only. 2=All o46 0 2 0
output Off.
Access code 2 (partly
o64 0 100 0
access)
Save the controllers present
settings to the programming
065 0 25 0
key. Select your own
number.
Load a set of settings from
the programming key
o66 0 25 0
(previously saved via o65
function)
Replace the controllers
factory settings with the o67 OFF On OFF
present settings
Select application for S5
sensor (0=defrost sensor,
1=product sensor, o70 0 2 0
2=condenser sensor with
alarm)
Light
defro
Select application for relay 4: /
o72 st/ 1 2 2
1=defrost / light, 2=alarm Alar
alarm
m
Service
Temperature measured with
u09
S5 sensor
Status on DI1 input.
u10
On/1=closed
Status on night operation u13
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 (on or off) 1=closed
Read the present regulation
u28
reference
Status on relay for cooling
(Can be controlled manually, u58
but only when r12 = -1)
Status on relay for fans (Can
be controlled manually, but u59
only when r12 = -1)
Status on relay for defrost
(Can be controlled manually, u60
but only when r12 = -1)
Temperature measured with
u69
Sair sensor
Status on relay 4 (alarm,
defrost, light). (Can be
u71
controlled manually, but only
when r12 = -1)
Fault code display Alarm code display Status code display
Fault in High temperature
E1 A1 S0 Regulating
controller alarm
Change battery Low temperature Waiting for end of the coordinated
E6 A2 S1
+ check clock alarm defrost
E 27 S5 sensor error A 4 Door alarm S2 ON-time Compressor
Sair sensor
E 29 A 5 Max. Hold time S3 OFF-time Compressor
error
A 15 DI 1 alarm S4 Drip-off time
A 45 Standby mode S10 Refrigeration stopped by main switch
A 59 Case cleansing S11 Refrigeration stopped by thermostat
A 61 Condenser alarm S14 Defrost sequence. Defrosting
S15 Defrost sequence. Fan delay
Refrigeration stopped because of
S16
open DI input
S17 Door open (open DI input)
S20 Emergency cooling
S25 Manual control of outputs
S29 Case cleaning
S32 Delay of output at start-up
The defrost temperature cannot be
non displayed. There is stop based on
time.
Defrost in progress / First cooling
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after defrost
PS Password required. Set password

Factory setting
If you need to return to the factory-set values, it can be done in the way:
- Cut out the supply voltage to the controller
- Keep upper and lower button depressed at the same time as you reconnect the supply voltage

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 TROUBLE-SHOOTING

This section lists common problems and suggest solutions. Many problems are easy to solve if
you know what caused them.

If your problem is more complex and not stated in this section, contact the manufacturer.

The following pages describe the problems you might encounter and provide diagnostic
instructions and solutions.

PROBLEMS AND SOLUTIONS

PROBLEMS CAUSES SOLUTIONS
Compressor will not start No three phase or control No fuses & disconnect
circuit power

Tripped circuit breaker Reset tripped circuit

breakers

Blown fuse Reset or replace manual

reset. Replace fuse.

Oil failure tripped Determine cause of low

oil pressure before
restarting.
Defective dual pressure
switch Check switch wiring on
controller. Replace.
Improper signal
controller or master The run & power lights
control circuit (CR) must be open on for unit
to operate. Check for
loose connection and
control circuit power to
controller

MCS turned off CR coil defective replace

Turn switch to "ON"

Starter coil defective position

Check starter coil for

burn-out or loose wiring,
Overload relay on replace as required

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 magnetic
Determine cause of
motor overload. Depress
manual reset button.
Breaker bar(s) overload
relay tripped Determine cause of
motor overload. Depress
manual reset button.
Unit draws high amperes Loose terminal Tighten connections.
connections (Qualified Electrician)

Replace. Check motor/

Defective motor bearings compressor alignment &
mounting bolts before
restarting

Determine actual ref.

Refrigerant system over- charge and remove
charge causing high refrigerant required
discharge pressure.
Check condenser head
Condenser inoperative - pressure control
high discharge pressure operation check electrical
& or pressure connection
to control

Replace refrigerant
Air or non-condensable charge. Change drier /
in systems filter cores purge air from
high point

Unit draws high Fouling at condenser Clean condenser

discharge pressure
Flood back valves out of Adjust to maintain 12.5
adjustment bar

Condenser fan turning

too slow or defective Check motor and belt
tension.
Consult factory before
restarting.
Check for restrictions.
Restricted air on the
condenser Check air obstruction

Thermal expansion valve

Adjust expansion valve
superheat on 10°C-15°C.
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 Check thermal expansion
valve power head. If
defective, replace.
Plugged or restricted
filter drier Check / replaced drier
cores
Moisture in system

Replace drier cores.

May require replacement
of refrigerant charge.
Air or other non- Flush and determine
condensable in source of contamination.
refrigerant system. Bleed air from condenser.
Restriction in piping Replace ref. charge.
Check all isolation valves
for proper position-open
Power off to condensing or closed.
unit
Check power, breaker &
disconnect to all motors,
starters and control
switchers
Low suction pressure Low on refrigerant Check for leaks, repair.
Add refrigerant.

Obstructed or dirty filter Replace filter drier

drier

Expansion valves Check expansion valve

improperly adjusted or adjustment.
defective. Replace if required.
High suction pressure Expansion valves Check expansion valve
improperly adjusted. adjustment (close to
(Overfeeding ref.) reduce refrigerant valve).
Set superheat at 10°C-
15°C
Dirty condenser
Clean
Non-condensable in ref.
Air in system.
Remove by purging.
Head pressure controls
improperly set Readjust to correct
setting. Normally 13-15
bar for water cooled; 15-
18 bar for air cooled
Discharge line check

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 valve inoperative. Check and replace if
required
Incorrect position of
isolation valves and Position all valves
pressure controls. correctly. Make sure all
pressure controls are
properly adjusted and
pressure regulator are in
automatic position
Low oil pressure Oil not returning from Weep hole in suction
accumulator accumulator dry suction
trap plugged. Replace.

Low oil in crankcase Add oil, observe sight

glass. Maintain 1/8 to 1/2
sight glass
If oil returns above 1/2
sight, remove excessive
Defective compressor oil oil.
pump Check rotation. Replace
as required
Thermal expansion valve
improperly set, causing Adjustment thermal
flooding. expansion valve will not
control, replace or rebuilt
internal parts. Check
power head.
Excessive vibration of Misalignment Realign to within
motor and compressor specifications.

Loose motor/compressor Tighten

hold down bolts

Flooding of compressor Adjust thermal expansion

valve.
Check mounting of
remote bulb and position
on the suction line.

Defective or worn Remove coupling and

bearing check bearing.
Replace as required.

Reinforce structural
Structural support under support as required.
unit shim insufficient

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 Excessive motor Voltage drop at motor Phase imbalance consult
temperature starter/contactor electric company

Loose connection at Tighten connection

starter/contactor causing (Qualified Electrician)
high ampere draw

Restricted air ventilation Clear obstructions

Low AHU supply air Clogged up pre-filters Clean pre-filters

Clogged up medium and Replace filters

HEPA filters

Clogged fresh air damper Open damper as required

Clogged return air Open dampers as

damper required
Low room air pressure Unbalanced supply and Adjust return and supply
return air volume dampers and
balanced

Room enclosure possible Isolate room air

leaks or exfiltration leakages. Repair clogged
up hoses.

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