This Article Is About Devices Designed To Perform Tasks. For Other Uses, See
This Article Is About Devices Designed To Perform Tasks. For Other Uses, See
James Albert Bonsack's cigarette rolling machine, invented in 1880 and patented in 1881
Contents
• 1Etymology
• 2History
• 3Simple machines
• 4Mechanical systems
• 5Power sources
• 6Mechanisms
o 6.1Gears and gear trains
o 6.2Cam and follower mechanisms
o 6.3Linkages
o 6.4Planar mechanism
o 6.5Spherical mechanism
o 6.6Spatial mechanism
o 6.7Flexure mechanisms
• 7Machine elements
o 7.1Structural components
• 8Controllers
• 9Computing machines
• 10Molecular machines
• 11Impact
o 11.1Mechanization and automation
o 11.2Automata
• 12Mechanics
o 12.1Dynamics of machines
o 12.2Kinematics of machines
• 13Machine design
• 14See also
• 15References
• 16Further reading
• 17External links
Etymology[edit]
The English word machine comes through Middle French from Latin machina,[2] which in turn derives
from the Greek (Doric μαχανά makhana, Ionic μηχανή mekhane "contrivance, machine, engine",[3] a
derivation from μῆχος mekhos "means, expedient, remedy"[4]).[5] The word mechanical (Greek:
μηχανικός) comes from the same Greek roots. A wider meaning of "fabric, structure" is found in
classical Latin, but not in Greek usage. This meaning is found in late medieval French, and is
adopted from the French into English in the mid-16th century.
In the 17th century, the word could also mean a scheme or plot, a meaning now expressed by the
derived machination. The modern meaning develops out of specialized application of the term
to stage enginesused in theater and to military siege engines, both in the late 16th and early 17th
centuries. The OED traces the formal, modern meaning to John Harris' Lexicon Technicum (1704),
which has:
Machine, or Engine, in Mechanicks, is whatsoever hath Force sufficient either to raise or stop
the Motion of a Body... Simple Machines are commonly reckoned to be Six in Number, viz.
the Ballance, Leaver, Pulley, Wheel, Wedge, and Screw... Compound Machines, or Engines,
are innumerable.
The word engine used as a (near-)synonym both by Harris and in later language derives
ultimately (via Old French) from Latin ingenium "ingenuity, an invention".
History[edit]
Simple machines[edit]
Main article: Simple machine
Table of simple mechanisms, from Chambers' Cyclopædia, 1728.[15] Simple machines provide a
"vocabulary" for understanding more complex machines.
The idea that a machine can be decomposed into simple movable elements led Archimedes to
define the lever, pulley and screw as simple machines. By the time of the Renaissance this list
increased to include the wheel and axle, wedge and inclined plane. The modern approach to
characterizing machines focusses on the components that allow movement, known as joints.
Wedge (hand axe): Perhaps the first example of a device designed to manage power is
the hand axe, also called biface and Olorgesailie. A hand axe is made by chipping stone,
generally flint, to form a bifacial edge, or wedge. A wedge is a simple machine that transforms
lateral force and movement of the tool into a transverse splitting force and movement of the
workpiece. The available power is limited by the effort of the person using the tool, but because
power is the product of force and movement, the wedge amplifies the force by reducing the
movement. This amplification, or mechanical advantage is the ratio of the input speed to output
speed. For a wedge this is given by 1/tanα, where α is the tip angle. The faces of a wedge are
modeled as straight lines to form a sliding or prismatic joint.
Lever: The lever is another important and simple device for managing power. This is a body that
pivots on a fulcrum. Because the velocity of a point farther from the pivot is greater than the
velocity of a point near the pivot, forces applied far from the pivot are amplified near the pivot by
the associated decrease in speed. If ais the distance from the pivot to the point where the input
force is applied and b is the distance to the point where the output force is applied, then a/b is
the mechanical advantage of the lever. The fulcrum of a lever is modeled as a hinged or revolute
joint.
Wheel: The wheel is clearly an important early machine, such as the chariot. A wheel uses the
law of the lever to reduce the force needed to overcome frictionwhen pulling a load. To see this
notice that the friction associated with pulling a load on the ground is approximately the same as
the friction in a simple bearing that supports the load on the axle of a wheel. However, the wheel
forms a lever that magnifies the pulling force so that it overcomes the frictional resistance in the
bearing.
Mechanical systems[edit]
Power sources[edit]
Mechanisms[edit]
The mechanism of a mechanical system is assembled from components called machine
elements. These elements provide structure for the system and control its movement.
The structural components are, generally, the frame members, bearings, splines, springs,
seals, fasteners and covers. The shape, texture and color of covers provide a styling and
operational interface between the mechanical system and its users.
The assemblies that control movement are also called "mechanisms."[21][24] Mechanisms are
generally classified as gears and gear trains, which includes belt drivesand chain
drives, cam and follower mechanisms, and linkages, though there are other special mechanisms
such as clamping linkages, indexing mechanisms, escapements and friction devices such
as brakes and clutches.
The number of degrees of freedom of a mechanism, or its mobility, depends on the number of
links and joints and the types of joints used to construct the mechanism. The general mobility of
a mechanism is the difference between the unconstrained freedom of the links and the number
of constraints imposed by the joints. It is described by the Chebychev-Grübler-Kutzbach
criterion.
• The ratio of the pitch circles of mating gears defines the speed ratio and the mechanical
advantage of the gear set.
• A planetary gear train provides high gear reduction in a compact package.
• It is possible to design gear teeth for gears that are non-circular, yet still transmit torque
smoothly.
• The speed ratios of chain and belt drives are computed in the same way as gear ratios.
See bicycle gearing.
Cam and follower mechanisms[edit]
A cam and follower is formed by the direct contact of two specially shaped links. The driving link
is called the cam (also see cam shaft) and the link that is driven through the direct contact of
their surfaces is called the follower. The shape of the contacting surfaces of
the cam and follower determines the movement of the mechanism.
Linkages[edit]
Schematic of the actuator and four-bar linkage that position an aircraft landing gear.
A linkage is a collection of links connected by joints. Generally, the links are the structural
elements and the joints allow movement. Perhaps the single most useful example is the
planar four-bar linkage. However, there are many more special linkages:
• Watt's linkage is a four-bar linkage that generates an approximate straight line. It was critical
to the operation of his design for the steam engine. This linkage also appears in vehicle
suspensions to prevent side-to-side movement of the body relative to the wheels. Also see
the article Parallel motion.
• The success of Watt's linkage lead to the design of similar approximate straight-line linkages,
such as Hoeken's linkage and Chebyshev's linkage.
• The Peaucellier linkage generates a true straight-line output from a rotary input.
• The Sarrus linkage is a spatial linkage that generates straight-line movement from a rotary
input. Select this link for an animation of the Sarrus linkage
• The Klann linkage and the Jansen linkage are recent inventions that provide interesting
walking movements. They are respectively a six-bar and an eight-bar linkage.
Planar mechanism[edit]
A planar mechanism is a mechanical system that is constrained so the trajectories of points in all
the bodies of the system lie on planes parallel to a ground plane. The rotational axes of hinged
joints that connect the bodies in the system are perpendicular to this ground plane.
Spherical mechanism[edit]
A spherical mechanism is a mechanical system in which the bodies move in a way that the
trajectories of points in the system lie on concentric spheres. The rotational axes of hinged joints
that connect the bodies in the system pass through the center of these circle.
Spatial mechanism[edit]
A spatial mechanism is a mechanical system that has at least one body that moves in a way
that its point trajectories are general space curves. The rotational axes of hinged joints that
connect the bodies in the system form lines in space that do not intersect and have distinct
common normals.
Flexure mechanisms[edit]
A flexure mechanism consists of a series of rigid bodies connected by compliant elements (also
known as flexure joints) that is designed to produce a geometrically well-defined motion upon
application of a force.
Machine elements[edit]
The elementary mechanical components of a machine are termed machine elements. These
elements consist of three basic types (i) structural components such as frame members,
bearings, axles, splines, fasteners, seals, and lubricants, (ii) mechanisms that control movement
in various ways such as gear trains, belt or chain drives, linkages, cam and follower systems,
including brakes and clutches, and (iii) control components such as buttons, switches,
indicators, sensors, actuators and computer controllers.[25] While generally not considered to be a
machine element, the shape, texture and color of covers are an important part of a machine that
provide a styling and operational interface between the mechanical components of a machine
and its users.
Structural components[edit]
A number of machine elements provide important structural functions such as the frame,
bearings, splines, spring and seals.
• The recognition that the frame of a mechanism is an important machine element changed
the name three-bar linkage into four-bar linkage. Frames are generally assembled
from truss or beam elements.
• Bearings are components designed to manage the interface between moving elements and
are the source of friction in machines. In general, bearings are designed for pure rotation
or straight line movement.
• Splines and keys are two ways to reliably mount an axle to a wheel, pulley or gear so that
torque can be transferred through the connection.
• Springs provides forces that can either hold components of a machine in place or acts as
a suspension to support part of a machine.
• Seals are used between mating parts of a machine to ensure fluids, such as water, hot
gases, or lubricant do not leak between the mating surfaces.
• Fasteners such as screws, bolts, spring clips, and rivets are critical to the assembly of
components of a machine. Fasteners are generally considered to be removable. In contrast,
joining methods, such as welding, soldering, crimping and the application of adhesives,
usually require cutting the parts to disassemble the components
Controllers[edit]
Controllers combine sensors, logic, and actuators to maintain the performance of components of
a machine. Perhaps the best known is the flyball governor for a steam engine. Examples of
these devices range from a thermostat that as temperature rises opens a valve to cooling water
to speed controllers such as the cruise control system in an automobile. The programmable
logic controller replaced relays and specialized control mechanisms with a programmable
computer. Servomotors that accurately position a shaft in response to an electrical command
are the actuators that make robotic systems possible.
Computing machines[edit]
Arithmometre, designed by Charles Xavier Thomas, c. 1820, for the four rules of arithmetic,
manufactured 1866-1870 AD. Exhibit in the Tekniska museet, Stockholm, Sweden.
Charles Babbage designed machines to tabulate logarithms and other functions in 1837.
His Difference engine can be considered an advanced mechanical calculator and his Analytical
Engine a forerunner of the modern computer, though none were built in Babbage's lifetime.
The Arithmometer and the Comptometer are mechanical computers that are precursors
to modern digital computers. Models used to study modern computers are termed State
machine and Turing machine.
Molecular machines[edit]
Impact[edit]
Mechanization and automation[edit]
Main articles: Mechanization and Automation
A water-powered mine hoist used for raising ore. This woodblock is from De re metallica by Georg
Bauer (Latinized name Georgius Agricola, ca. 1555), an early mining textbook that contains numerous
drawings and descriptions of mining equipment.
Mechanization or mechanisation (BE) is providing human operators with machinery that assists
them with the muscular requirements of work or displaces muscular work. In some fields,
mechanization includes the use of hand tools. In modern usage, such as in engineering or
economics, mechanization implies machinery more complex than hand tools and would not
include simple devices such as an un-geared horse or donkey mill. Devices that cause speed
changes or changes to or from reciprocating to rotary motion, using means such
as gears, pulleys or sheaves and belts, shafts, cams and cranks, usually are considered
machines. After electrification, when most small machinery was no longer hand powered,
mechanization was synonymous with motorized machines.[31]
Automation is the use of control systems and information technologies to reduce the need for
human work in the production of goods and services. In the scope of industrialization,
automation is a step beyond mechanization. Whereas mechanization provides human operators
with machinery to assist them with the muscular requirements of work, automation greatly
decreases the need for human sensory and mental requirements as well. Automation plays an
increasingly important role in the world economy and in daily experience.
Automata[edit]
Main article: Automaton
An automaton (plural: automata or automatons) is a self-operating machine. The word is
sometimes used to describe a robot, more specifically an autonomous robot. A Toy
Automaton was patented in 1863.[32]
Mechanics[edit]
Usher[33] reports that Hero of Alexandria's treatise on Mechanics focussed on the study of lifting
heavy weights. Today mechanics refers to the mathematical analysis of the forces and
movement of a mechanical system, and consists of the study of the kinematics and dynamics of
these systems.
Dynamics of machines[edit]
The dynamic analysis of machines begins with a rigid-body model to determine reactions at the
bearings, at which point the elasticity effects are included. The rigid-body dynamics studies the
movement of systems of interconnected bodies under the action of external forces. The
assumption that the bodies are rigid, which means that they do not deform under the action of
applied forces, simplifies the analysis by reducing the parameters that describe the configuration
of the system to the translation and rotation of reference frames attached to each body.[34][35]
The dynamics of a rigid body system is defined by its equations of motion, which are derived
using either Newtons laws of motion or Lagrangian mechanics. The solution of these equations
of motion defines how the configuration of the system of rigid bodies changes as a function of
time. The formulation and solution of rigid body dynamics is an important tool in the computer
simulation of mechanical systems.
Kinematics of machines[edit]
The dynamic analysis of a machine requires the determination of the movement, or kinematics,
of its component parts, known as kinematic analysis. The assumption that the system is an
assembly of rigid components allows rotational and translational movement to be modeled
mathematically as Euclidean, or rigid, transformations. This allows the position, velocity and
acceleration of all points in a component to be determined from these properties for a reference
point, and the angular position, angular velocity and angular acceleration of the component.
Machine design