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This Article Is About Devices Designed To Perform Tasks. For Other Uses, See

Machines are mechanical structures that use power to apply forces and control movement to perform tasks. They can be powered by various means and include mechanisms that shape input to achieve specific outputs. Modern machines are complex systems consisting of structural elements, mechanisms, and controls. Examples include vehicles, appliances, building systems, farm equipment, machine tools, and factory automation systems including robots.

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0% found this document useful (0 votes)
44 views

This Article Is About Devices Designed To Perform Tasks. For Other Uses, See

Machines are mechanical structures that use power to apply forces and control movement to perform tasks. They can be powered by various means and include mechanisms that shape input to achieve specific outputs. Modern machines are complex systems consisting of structural elements, mechanisms, and controls. Examples include vehicles, appliances, building systems, farm equipment, machine tools, and factory automation systems including robots.

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© © All Rights Reserved
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This article is about devices designed to perform tasks.

For other uses, see Machine


(disambiguation).

A Honda F1 racecar engine.


A machine (or mechanical device) is a mechanical structure that uses power to apply forces and
control movement to perform an intended action. Machines can be driven by animals and people, by
natural forces such as wind and water, and by chemical, thermal, or electrical power, and include a
system of mechanisms that shape the actuator input to achieve a specific application of output
forces and movement. They can also include computers and sensors that monitor performance and
plan movement, often called mechanical systems.
Renaissance natural philosophers identified six simple machines which were the elementary devices
that put a load into motion, and calculated the ratio of output force to input force, known today
as mechanical advantage.[1]
Modern machines are complex systems that consist of structural elements, mechanisms and control
components and include interfaces for convenient use. Examples include a wide range of vehicles,
such as automobiles, boats and airplanes, appliances in the home and office, including computers,
building air handling and water handling systems, as well as farm machinery, machine
tools and factory automation systems and robots.

James Albert Bonsack's cigarette rolling machine, invented in 1880 and patented in 1881
Contents

• 1Etymology
• 2History
• 3Simple machines
• 4Mechanical systems
• 5Power sources
• 6Mechanisms
o 6.1Gears and gear trains
o 6.2Cam and follower mechanisms
o 6.3Linkages
o 6.4Planar mechanism
o 6.5Spherical mechanism
o 6.6Spatial mechanism
o 6.7Flexure mechanisms
• 7Machine elements
o 7.1Structural components
• 8Controllers
• 9Computing machines
• 10Molecular machines
• 11Impact
o 11.1Mechanization and automation
o 11.2Automata
• 12Mechanics
o 12.1Dynamics of machines
o 12.2Kinematics of machines
• 13Machine design
• 14See also
• 15References
• 16Further reading
• 17External links

Etymology[edit]
The English word machine comes through Middle French from Latin machina,[2] which in turn derives
from the Greek (Doric μαχανά makhana, Ionic μηχανή mekhane "contrivance, machine, engine",[3] a
derivation from μῆχος mekhos "means, expedient, remedy"[4]).[5] The word mechanical (Greek:
μηχανικός) comes from the same Greek roots. A wider meaning of "fabric, structure" is found in
classical Latin, but not in Greek usage. This meaning is found in late medieval French, and is
adopted from the French into English in the mid-16th century.
In the 17th century, the word could also mean a scheme or plot, a meaning now expressed by the
derived machination. The modern meaning develops out of specialized application of the term
to stage enginesused in theater and to military siege engines, both in the late 16th and early 17th
centuries. The OED traces the formal, modern meaning to John Harris' Lexicon Technicum (1704),
which has:
Machine, or Engine, in Mechanicks, is whatsoever hath Force sufficient either to raise or stop
the Motion of a Body... Simple Machines are commonly reckoned to be Six in Number, viz.
the Ballance, Leaver, Pulley, Wheel, Wedge, and Screw... Compound Machines, or Engines,
are innumerable.
The word engine used as a (near-)synonym both by Harris and in later language derives
ultimately (via Old French) from Latin ingenium "ingenuity, an invention".

History[edit]

Flint hand axe found in Winchester


The hand axe, made by chipping flint to form a wedge, in the hands of a human transforms force
and movement of the tool into a transverse splitting forces and movement of the workpiece.
The idea of a simple machine originated with the Greek philosopher Archimedes around the 3rd
century BC, who studied the Archimedean simple machines: lever, pulley, and
screw.[6][7] Archimedes discovered the principle of mechanical advantage in the lever.[8] Later
Greek philosophers defined the classic five simple machines (excluding the inclined plane) and
were able to roughly calculate their mechanical advantage.[1] Heron of Alexandria (ca. 10–75 AD)
in his work Mechanics lists five mechanisms that can "set a load in motion"; lever, windlass,
pulley, wedge, and screw,[7] and describes their fabrication and uses.[9] However, the Greeks'
understanding was limited to statics (the balance of forces) and did not include dynamics (the
tradeoff between force and distance) or the concept of work.
During the Renaissance the dynamics of the Mechanical Powers, as the simple machines were
called, began to be studied from the standpoint of how much useful work they could perform,
leading eventually to the new concept of mechanical work. In 1586 Flemish engineer Simon
Stevin derived the mechanical advantage of the inclined plane, and it was included with the
other simple machines. The complete dynamic theory of simple machines was worked out by
Italian scientist Galileo Galilei in 1600 in Le Meccaniche ("On Mechanics").[10][11] He was the first
to understand that simple machines do not create energy, they merely transform it.[10]
The classic rules of sliding friction in machines were discovered by Leonardo da Vinci (1452–
1519), but remained unpublished in his notebooks. They were rediscovered by Guillaume
Amontons (1699) and were further developed by Charles-Augustin de Coulomb (1785).[12]
James Watt patented his parallel motion linkage in 1782, which made the double acting steam
engine practical.[13] The Boulton and Watt steam engine and later designs powered steam
locomotives, steam ships, and factories.
The Industrial Revolution was a period from 1750 to 1850 where changes in agriculture,
manufacturing, mining, transportation, and technology had a profound effect on the social,
economic and cultural conditions of the times. It began in the United Kingdom, then
subsequently spread throughout Western Europe, North America, Japan, and eventually the rest
of the world.
Starting in the later part of the 18th century, there began a transition in parts of Great Britain's
previously manual labour and draft-animal-based economy towards machine-based
manufacturing. It started with the mechanisation of the textile industries, the development
of iron-making techniques and the increased use of refined coal.[14]

Simple machines[edit]
Main article: Simple machine

Table of simple mechanisms, from Chambers' Cyclopædia, 1728.[15] Simple machines provide a
"vocabulary" for understanding more complex machines.
The idea that a machine can be decomposed into simple movable elements led Archimedes to
define the lever, pulley and screw as simple machines. By the time of the Renaissance this list
increased to include the wheel and axle, wedge and inclined plane. The modern approach to
characterizing machines focusses on the components that allow movement, known as joints.
Wedge (hand axe): Perhaps the first example of a device designed to manage power is
the hand axe, also called biface and Olorgesailie. A hand axe is made by chipping stone,
generally flint, to form a bifacial edge, or wedge. A wedge is a simple machine that transforms
lateral force and movement of the tool into a transverse splitting force and movement of the
workpiece. The available power is limited by the effort of the person using the tool, but because
power is the product of force and movement, the wedge amplifies the force by reducing the
movement. This amplification, or mechanical advantage is the ratio of the input speed to output
speed. For a wedge this is given by 1/tanα, where α is the tip angle. The faces of a wedge are
modeled as straight lines to form a sliding or prismatic joint.
Lever: The lever is another important and simple device for managing power. This is a body that
pivots on a fulcrum. Because the velocity of a point farther from the pivot is greater than the
velocity of a point near the pivot, forces applied far from the pivot are amplified near the pivot by
the associated decrease in speed. If ais the distance from the pivot to the point where the input
force is applied and b is the distance to the point where the output force is applied, then a/b is
the mechanical advantage of the lever. The fulcrum of a lever is modeled as a hinged or revolute
joint.
Wheel: The wheel is clearly an important early machine, such as the chariot. A wheel uses the
law of the lever to reduce the force needed to overcome frictionwhen pulling a load. To see this
notice that the friction associated with pulling a load on the ground is approximately the same as
the friction in a simple bearing that supports the load on the axle of a wheel. However, the wheel
forms a lever that magnifies the pulling force so that it overcomes the frictional resistance in the
bearing.

Illustration of a four-bar linkage from The Kinematics of Machinery, 1876


The classification of simple machines to provide a strategy for the design of new machines was
developed by Franz Reuleaux, who collected and studied over 800 elementary machines.[16] He
recognized that the classical simple machines can be separated into the lever, pulley and wheel
and axle that are formed by a body rotating about a hinge, and the inclined plane, wedge and
screw that are similarly a block sliding on a flat surface.[17]
Simple machines are elementary examples of kinematic chains or linkages that are used to
model mechanical systems ranging from the steam engine to robot manipulators. The bearings
that form the fulcrum of a lever and that allow the wheel and axle and pulleys to rotate are
examples of a kinematic pair called a hinged joint. Similarly, the flat surface of an inclined plane
and wedge are examples of the kinematic pair called a sliding joint. The screw is usually
identified as its own kinematic pair called a helical joint.
This realization shows that it is the joints, or the connections that provide movement, that are the
primary elements of a machine. Starting with four types of joints, the rotary joint, sliding joint,
cam joint and gear joint, and related connections such as cables and belts, it is possible to
understand a machine as an assembly of solid parts that connect these joints called
a mechanism .[18]
Two levers, or cranks, are combined into a planar four-bar linkage by attaching a link that
connects the output of one crank to the input of another. Additional links can be attached to form
a six-bar linkage or in series to form a robot.[18]

Mechanical systems[edit]

The Boulton & Watt Steam Engine, 1784


A mechanical system manages power to accomplish a task that involves forces and
movement. Modern machines are systems consisting of (i) a power source and actuators that
generate forces and movement, (ii) a system of mechanisms that shape the actuator input to
achieve a specific application of output forces and movement, (iii) a controller with sensors that
compare the output to a performance goal and then directs the actuator input, and (iv) an
interface to an operator consisting of levers, switches, and displays.
This can be seen in Watt's steam engine (see the illustration) in which the power is provided by
steam expanding to drive the piston. The walking beam, coupler and crank transform the linear
movement of the piston into rotation of the output pulley. Finally, the pulley rotation drives the
flyball governor which controls the valve for the steam input to the piston cylinder.
The adjective "mechanical" refers to skill in the practical application of an art or science, as well
as relating to or caused by movement, physical forces, properties or agents such as is dealt with
by mechanics.[19] Similarly Merriam-Webster Dictionary[20] defines "mechanical" as relating to
machinery or tools.
Power flow through a machine provides a way to understand the performance of devices
ranging from levers and gear trains to automobiles and robotic systems. The
German mechanician Franz Reuleaux[21] wrote, "a machine is a combination of resistant bodies
so arranged that by their means the mechanical forces of nature can be compelled to do work
accompanied by certain determinate motion." Notice that forces and motion combine to
define power.
More recently, Uicker et al.[18] stated that a machine is "a device for applying power or changing
its direction." McCarthy and Soh[22] describe a machine as a system that "generally consists of a
power source and a mechanism for the controlled use of this power."

Power sources[edit]

Diesel engine, friction clutch and gear transmission of an automobile.

Early Ganz Electric Generator in Zwevegem, West Flanders, Belgium


Human and animal effort were the original power sources for early machines.
Waterwheel: Waterwheels appeared around the world around 300 BC to use flowing water to
generate rotary motion, which was applied to milling grain, and powering lumber, machining and
textile operations. Modern water turbines use water flowing through a dam to drive an electric
generator.
Windmill: Early windmills captured wind power to generate rotary motion for milling operations.
Modern wind turbines also drives a generator. This electricity in turn is used to
drive motors forming the actuators of mechanical systems.
Engine: The word engine derives from "ingenuity" and originally referred to contrivances that
may or may not be physical devices. See Merriam-Webster's definition of engine. A steam
engine uses heat to boil water contained in a pressure vessel; the expanding steam drives a
piston or a turbine. This principle can be seen in the aeolipile of Hero of Alexandria. This is
called an external combustion engine.
An automobile engine is called an internal combustion engine because it burns fuel
(an exothermic chemical reaction) inside a cylinder and uses the expanding gases to drive
a piston. A jet engine uses a turbine to compress air which is burned with fuel so that it expands
through a nozzle to provide thrust to an aircraft, and so is also an "internal combustion
engine." [23]
Power plant: The heat from coal and natural gas combustion in a boiler generates steam that
drives a steam turbine to rotate an electric generator. A nuclear power plant uses heat from
a nuclear reactor to generate steam and electric power. This power is distributed through
a network of transmission lines for industrial and individual use.
Motors: Electric motors use either AC or DC electric current to generate rotational movement.
Electric servomotors are the actuators for mechanical systems ranging from robotic
systems to modern aircraft.
Fluid Power: Hydraulic and pneumatic systems use electrically driven pumps to drive water or
air respectively into cylinders to power linear movement.

Mechanisms[edit]
The mechanism of a mechanical system is assembled from components called machine
elements. These elements provide structure for the system and control its movement.
The structural components are, generally, the frame members, bearings, splines, springs,
seals, fasteners and covers. The shape, texture and color of covers provide a styling and
operational interface between the mechanical system and its users.
The assemblies that control movement are also called "mechanisms."[21][24] Mechanisms are
generally classified as gears and gear trains, which includes belt drivesand chain
drives, cam and follower mechanisms, and linkages, though there are other special mechanisms
such as clamping linkages, indexing mechanisms, escapements and friction devices such
as brakes and clutches.
The number of degrees of freedom of a mechanism, or its mobility, depends on the number of
links and joints and the types of joints used to construct the mechanism. The general mobility of
a mechanism is the difference between the unconstrained freedom of the links and the number
of constraints imposed by the joints. It is described by the Chebychev-Grübler-Kutzbach
criterion.

Gears and gear trains[edit]

The Antikythera mechanism (main fragment)


The transmission of rotation between contacting toothed wheels can be traced back to
the Antikythera mechanism of Greece and the south-pointing chariot of China. Illustrations by
the renaissance scientist Georgius Agricola show gear trains with cylindrical teeth. The
implementation of the involute tooth yielded a standard gear design that provides a constant
speed ratio. Some important features of gears and gear trains are:

• The ratio of the pitch circles of mating gears defines the speed ratio and the mechanical
advantage of the gear set.
• A planetary gear train provides high gear reduction in a compact package.
• It is possible to design gear teeth for gears that are non-circular, yet still transmit torque
smoothly.
• The speed ratios of chain and belt drives are computed in the same way as gear ratios.
See bicycle gearing.
Cam and follower mechanisms[edit]
A cam and follower is formed by the direct contact of two specially shaped links. The driving link
is called the cam (also see cam shaft) and the link that is driven through the direct contact of
their surfaces is called the follower. The shape of the contacting surfaces of
the cam and follower determines the movement of the mechanism.

Linkages[edit]

Schematic of the actuator and four-bar linkage that position an aircraft landing gear.
A linkage is a collection of links connected by joints. Generally, the links are the structural
elements and the joints allow movement. Perhaps the single most useful example is the
planar four-bar linkage. However, there are many more special linkages:

• Watt's linkage is a four-bar linkage that generates an approximate straight line. It was critical
to the operation of his design for the steam engine. This linkage also appears in vehicle
suspensions to prevent side-to-side movement of the body relative to the wheels. Also see
the article Parallel motion.
• The success of Watt's linkage lead to the design of similar approximate straight-line linkages,
such as Hoeken's linkage and Chebyshev's linkage.
• The Peaucellier linkage generates a true straight-line output from a rotary input.
• The Sarrus linkage is a spatial linkage that generates straight-line movement from a rotary
input. Select this link for an animation of the Sarrus linkage
• The Klann linkage and the Jansen linkage are recent inventions that provide interesting
walking movements. They are respectively a six-bar and an eight-bar linkage.
Planar mechanism[edit]
A planar mechanism is a mechanical system that is constrained so the trajectories of points in all
the bodies of the system lie on planes parallel to a ground plane. The rotational axes of hinged
joints that connect the bodies in the system are perpendicular to this ground plane.

Spherical mechanism[edit]
A spherical mechanism is a mechanical system in which the bodies move in a way that the
trajectories of points in the system lie on concentric spheres. The rotational axes of hinged joints
that connect the bodies in the system pass through the center of these circle.

Spatial mechanism[edit]
A spatial mechanism is a mechanical system that has at least one body that moves in a way
that its point trajectories are general space curves. The rotational axes of hinged joints that
connect the bodies in the system form lines in space that do not intersect and have distinct
common normals.

Flexure mechanisms[edit]
A flexure mechanism consists of a series of rigid bodies connected by compliant elements (also
known as flexure joints) that is designed to produce a geometrically well-defined motion upon
application of a force.

Machine elements[edit]
The elementary mechanical components of a machine are termed machine elements. These
elements consist of three basic types (i) structural components such as frame members,
bearings, axles, splines, fasteners, seals, and lubricants, (ii) mechanisms that control movement
in various ways such as gear trains, belt or chain drives, linkages, cam and follower systems,
including brakes and clutches, and (iii) control components such as buttons, switches,
indicators, sensors, actuators and computer controllers.[25] While generally not considered to be a
machine element, the shape, texture and color of covers are an important part of a machine that
provide a styling and operational interface between the mechanical components of a machine
and its users.

Structural components[edit]
A number of machine elements provide important structural functions such as the frame,
bearings, splines, spring and seals.

• The recognition that the frame of a mechanism is an important machine element changed
the name three-bar linkage into four-bar linkage. Frames are generally assembled
from truss or beam elements.
• Bearings are components designed to manage the interface between moving elements and
are the source of friction in machines. In general, bearings are designed for pure rotation
or straight line movement.
• Splines and keys are two ways to reliably mount an axle to a wheel, pulley or gear so that
torque can be transferred through the connection.
• Springs provides forces that can either hold components of a machine in place or acts as
a suspension to support part of a machine.
• Seals are used between mating parts of a machine to ensure fluids, such as water, hot
gases, or lubricant do not leak between the mating surfaces.
• Fasteners such as screws, bolts, spring clips, and rivets are critical to the assembly of
components of a machine. Fasteners are generally considered to be removable. In contrast,
joining methods, such as welding, soldering, crimping and the application of adhesives,
usually require cutting the parts to disassemble the components

Controllers[edit]
Controllers combine sensors, logic, and actuators to maintain the performance of components of
a machine. Perhaps the best known is the flyball governor for a steam engine. Examples of
these devices range from a thermostat that as temperature rises opens a valve to cooling water
to speed controllers such as the cruise control system in an automobile. The programmable
logic controller replaced relays and specialized control mechanisms with a programmable
computer. Servomotors that accurately position a shaft in response to an electrical command
are the actuators that make robotic systems possible.

Computing machines[edit]
Arithmometre, designed by Charles Xavier Thomas, c. 1820, for the four rules of arithmetic,
manufactured 1866-1870 AD. Exhibit in the Tekniska museet, Stockholm, Sweden.
Charles Babbage designed machines to tabulate logarithms and other functions in 1837.
His Difference engine can be considered an advanced mechanical calculator and his Analytical
Engine a forerunner of the modern computer, though none were built in Babbage's lifetime.
The Arithmometer and the Comptometer are mechanical computers that are precursors
to modern digital computers. Models used to study modern computers are termed State
machine and Turing machine.

Molecular machines[edit]

A ribosome is a biological machine that utilizes protein dynamics


The biological molecule myosin reacts to ATP and ADP to alternately engage with an actin
filament and change its shape in a way that exerts a force, and then disengage to reset its
shape, or conformation. This acts as the molecular drive that causes muscle contraction.
Similarly the biological molecule kinesin has two sections that alternately engage and disengage
with microtubules causing the molecule to move along the microtubule and transport vesicles
within the cell, and dynein, which moves cargo inside cells towards the nucleus and produces
the axonemal beating of motile cilia and flagella. "[I]n effect, the [motile cilium] is a nanomachine
composed of perhaps over 600 proteins in molecular complexes, many of which also function
independently as nanomachines...Flexible linkers allow the mobile protein domains connected
by them to recruit their binding partners and induce long-range allostery via protein domain
dynamics. "[26] Other biological machines are responsible for energy production, for example ATP
synthase which harnesses energy from proton gradients across membranes to drive a turbine-
like motion used to synthesise ATP, the energy currency of a cell.[27] Still other machines are
responsible for gene expression, including DNA polymerases for replicating DNA,[citation needed] RNA
polymerases for producing mRNA,[citation needed] the spliceosome for removing introns, and
the ribosome for synthesising proteins. These machines and their nanoscale dynamics are far
more complex than any molecular machines that have yet been artificially constructed.[28] These
molecules are increasingly considered to be nanomachines.[citation needed]
Researchers have used DNA to construct nano-dimensioned four-bar linkages.[29][30]

Impact[edit]
Mechanization and automation[edit]
Main articles: Mechanization and Automation

A water-powered mine hoist used for raising ore. This woodblock is from De re metallica by Georg
Bauer (Latinized name Georgius Agricola, ca. 1555), an early mining textbook that contains numerous
drawings and descriptions of mining equipment.
Mechanization or mechanisation (BE) is providing human operators with machinery that assists
them with the muscular requirements of work or displaces muscular work. In some fields,
mechanization includes the use of hand tools. In modern usage, such as in engineering or
economics, mechanization implies machinery more complex than hand tools and would not
include simple devices such as an un-geared horse or donkey mill. Devices that cause speed
changes or changes to or from reciprocating to rotary motion, using means such
as gears, pulleys or sheaves and belts, shafts, cams and cranks, usually are considered
machines. After electrification, when most small machinery was no longer hand powered,
mechanization was synonymous with motorized machines.[31]
Automation is the use of control systems and information technologies to reduce the need for
human work in the production of goods and services. In the scope of industrialization,
automation is a step beyond mechanization. Whereas mechanization provides human operators
with machinery to assist them with the muscular requirements of work, automation greatly
decreases the need for human sensory and mental requirements as well. Automation plays an
increasingly important role in the world economy and in daily experience.

Automata[edit]
Main article: Automaton
An automaton (plural: automata or automatons) is a self-operating machine. The word is
sometimes used to describe a robot, more specifically an autonomous robot. A Toy
Automaton was patented in 1863.[32]

Mechanics[edit]
Usher[33] reports that Hero of Alexandria's treatise on Mechanics focussed on the study of lifting
heavy weights. Today mechanics refers to the mathematical analysis of the forces and
movement of a mechanical system, and consists of the study of the kinematics and dynamics of
these systems.

Dynamics of machines[edit]
The dynamic analysis of machines begins with a rigid-body model to determine reactions at the
bearings, at which point the elasticity effects are included. The rigid-body dynamics studies the
movement of systems of interconnected bodies under the action of external forces. The
assumption that the bodies are rigid, which means that they do not deform under the action of
applied forces, simplifies the analysis by reducing the parameters that describe the configuration
of the system to the translation and rotation of reference frames attached to each body.[34][35]
The dynamics of a rigid body system is defined by its equations of motion, which are derived
using either Newtons laws of motion or Lagrangian mechanics. The solution of these equations
of motion defines how the configuration of the system of rigid bodies changes as a function of
time. The formulation and solution of rigid body dynamics is an important tool in the computer
simulation of mechanical systems.

Kinematics of machines[edit]
The dynamic analysis of a machine requires the determination of the movement, or kinematics,
of its component parts, known as kinematic analysis. The assumption that the system is an
assembly of rigid components allows rotational and translational movement to be modeled
mathematically as Euclidean, or rigid, transformations. This allows the position, velocity and
acceleration of all points in a component to be determined from these properties for a reference
point, and the angular position, angular velocity and angular acceleration of the component.

Machine design

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