Amiantit Oman Concrete 1996, 1997, 1998, 1999 and compliance with international

Products (AOCP) is a company 2001. Amiantit has received His standards and internal
formed by Amiantit Oman Majesty’s Best Factory Shield requirements through their
Company LLC which was for 2011. Quality Assurance & Quality
incorporated in 1974 by the Control procedures. Amiantit
Royal Decree of His Majesty Amiantit Oman Company Oman has been awarded the
Sultan Qaboos bin Said, and manufactures Pipes in uPVC, “OMANI QUALITY MARK” by
as of now is one of the largest High Density Polyethylene, Govt. of Oman.
manufacturing Companies Reinforced Concrete,
in the private sector in the Prestressed concrete cylinder Amiantit has always strived
Sultanate of Oman. Pipes, Reinforced Concrete for quality and has tied up

Amiantit Oman belongs Manholes and Reinforced with Munro Limited of Canada
to the H.E. Dr. Omar Bin Concrete Box Culverts, GRP for setting up Amiantit Oman
Abdul Muniem Al Zawawi & GRC Building Products and Concrete Products. Originally
Establishment and the Shaikh Roto-moulded products. founded in 1957, Munro
Suhail Bahwan & Saud Bahwan Concrete Products Ltd. is
Groups, two leading business The Company’s quality and a company continuously
houses of Oman. The Company Environment Management driven to produce the highest
won His Majesty’s Award for system have been accredited quality drainage and water
being one of the best five with ISO 9001, ISO 14001 & transmission products.
factories in Oman for the years OSHAS 18001 respectively With 25,000 square meter
1993, 2000, 2003 and 2004. by M/s. Det Norske Veritas. manufacturing facility, located
It has also been selected by The Company implants 75 kilometres north of Toronto,
the Ministry of Commerce and quality into each stage of the Munro is the largest single
Industry for the Best Industry manufacturing of its products. combined gravity and pressure
Certificate for the years 1995, Each Division is committed to pipe plant in North America.

1
 Index
Amiantit Timeline and products development 3 Quality Control, 21
Environment
Technology 6 Health & Safety

Reinforced Concrete Gravity Pipes 8-10 Inspection & 22

& Jacking Pipe Testing

Manholes for Sewer and Storm Water 11-13 Loading & 23

Delivery
Reinforced Concrete Box Culverts 14
Installation Guide 24-25
Prestressed Concrete Cylinder Pipes 15-18

Case Study 19-20

2
 Amiantit Timeline and PRODUCTS development

PVC PIPES:
• First to introduce PVC pipes in Oman (1977)
• UPVC pipes BS 3505 ½” to 8” up to class E (15 bar)
• BS 4514 Grey Soil pipe, BS 4660 & BS 5481 Golden Brown drain pipe, BS
5255 waste pipe Electrical conduits from DN 16mm to DN 50mm
• J series pipe & pipes as per DIN 8061 & ASTM
• Sizes range from 50 mm to 315 mm OD

GRP PRODUCTS:
• GRP Products Licensee of Yamaha (Japan)
• Designed and installed several landmarks in the region
• Product range includes architectural building components,
modular housing, enclosures, storage tanks, etc.

GRC PRODUCTS:
• We are the first company to manufacture GRC products in Oman in 1983
• Furthered the cause of preserving local architecture and heritage
• Recognition from GRCA for dome on Sultan Qaboos Grand Mosque

ROTO MOULDING:
• State of the art facilities
• UV stabilized products with immense flexibility
• Extensive product range includes water tanks, refuse, handling systems,
road barriers, road cones, planters, fertilizer and fish tanks, beverage
containers etc.

PE Liners:
• HDPE liners for CS pipeline for PDO
• HDPE liners up to 48”
• Total solution to mitigate corrossion

HDPE:
• Another first from Amiantit Oman HDPE pipes
• License and technical know-how from KWH, Finland
• Versatile, lightweight pipe technology diameters up to 1200mm
for pressure pipes and up to 3500mm for non-pressure
• First in the world to make a PE pipe of 3.5 M diameter
• Offering range of PE Tanks and Manhole systems

3
 FULLY AUTOMATED HIGH SPEED PRODUCTION LINES WITH CONTROL ON DESIGN MIX

CAPABILITY TO MANUFACTURE LARGE DIAMETER PRESSURE AND GRAVITY PIPES

4
State of the art pipe, manhole and box culvert precast moulds and machines
to produce uniform and consistent products

GRP and HDPE Lined Manhole as per HAYA and

MRME Standards for sewer applications

5
 Technology
Amiantit Oman Concrete Besser Packerhead vertical
Products plant is strategically cast pipe equipment capable of
located in Rusayl Industrial making pipes up to 6 meters lay
Area close to The Sultanate’s length.
vibrant and developed capital
city MUSCAT, making it
geographically advantageous
to supply within Oman and also
exporting into Gulf and other
adjacent countries. MBK Cage Welding Machine
can make cages in diameters
Our parent company’s humble ranging from 300 millimeters to
and dedicated presence in the 3600 millimeters.
Sultanate’s infrastructure growth
has given us the knowledge We are equipped with
bank and work experience in world class Quality Control
the region which dates back to laboratory with installed testing
1977. This giving Amiantit an machines like Hydrotest and
edge in local and GCC markets D-Load testing machines.
where we already are a leader in
PVC & HDPE pipes.

Our Skako Concrete Batch Plant

can produce enough concrete
to support the product demand
not only in the Sultanate but also
in the entire Gulf region.

The Manufacturing Process

is driven with cutting edge
technology and aptly trained
teams who form our core strength
in delivering the right product
to support your infrastructure
needs. Established processes
and systems which are integral Schlüsselbauer vertical cast
part to parent company Amiantit equipment capable of making
Omans vision. Pipes, Box Culverts & Manholes.

6
RC Pipe, RC jacking pipe, Manhole & Box Culvert
making process

Steel Reinforcement ready for Casting Pipe Casting in progress

Demoulded pipe handling system Pipes in Curing

Pipes are manufactured

confirming to approved standards
in the state of the art moulds
from Schlusselbauer Austria

7
 Reinforced Concrete Pipes and Culverts

RCP Gravity Pipe Reinforced Concrete Pipes are used commonly in system like sewerage, drainage,
culverts and other irrigational facilities involving low pressure water supply.
Inside Diameter
ID (mm)
300
450
500
600
700
900
1000
1200
1500
1800
2000
2100 Lining of concrete pipes with various materials available in market today via.,
HDPE, PVC or GRP make these the most suited pipes to withstand many
2200
kinds of aggressive fluid flows which even steel pipes may fail to offer in the
2400 longer run.
2500
2800 • Pipes Produced in compliance to BS 5911- Part 100, BS EN 1916
• ASTM C76M for the Reinforced Concrete Culvert, storm drain & sewer pipe
3000
• ASTM C316M for low head pressure pipes
3600 • ASTM C443 M Joints for circular concrete sewer and culvert pipe using
rubber gasket. Project Specific requirements are complied on request

RC Pipe Assembly Testing RC Pipe Rubber ring joint with

self lubricating ring
8
 pipes are manufactured in standard sizes
Reinforced Concrete Pipes
Inner Diameter Outer Diameter Wall Thickness Approximate Weight
in millimeters in millimeters in millimeters in Kilograms *
300 440 70 537
450 610 80 875
500 670 85 1038
600 790 95 1385
700 910 105 1772
800 1020 110 2014
900 1140 120 2488
1000 1260 130 2881
1200 1470 135 3541
1500 1800 150 4913
1800 2160 180 7069

* Above data is subject to change, Pipe data for diameters above 1800mm up wards to 3600mm will
be provided on project request.

* Weights are representative for 2.5 meters RC pipe.

9
 Reinforced Concrete Jacking pipes
for Micro tunnelling

Reinforced Concrete Jacking Pipes are used for Reinforced Concrete Pipes
Micro tunnelling. These pipes are available up
to 3.6 meter in Dia and come with 3 variations Inner Diameter Allowable Jacking Load
in millimeters in tons*
- Unlined & Uncoated, HDPE Lined & GRP
Lined for Sewer & Storm water applications 450 184
with external coating if required. Self lubricated 500 253
Rubber Rings provide ease of installation. Pipes 600 344
are designed to fit the micro tunnelling machines
700 450
commonly available.
900 653
1000 794
* Loads Designed as per BS 5911 1200 950
Factor of Safety =2.5 is representative. 1500 1332
1800 1944
Pipes are produced to comply BS and ASTM
standards. 2000 2436

* AOCP offers Engineered solutions as per the project requirement, different pipe sizes with different
jacking forces on request. Safety Factors above 2.5 can also be provided and pipes can be designed
accordingly. Diameters above 2000mm are available based on project requirements.

10
 AOCP Manhole System
AOCP Manhole System includes a
comprehensive range of diameters. Mono
bases with benching, riser of different heights,
reducer slabs, concrete top slab cover options,
with accessories like step ladder, Stanchions,
joint sealants & clamps. The joint interlocking
profiles of the manhole make the installation
quick and effective. The use of effective sealing
material between the sections makes the system
watertight.

Features
• Strength and durability
• Manufactured to local & international standards
• Reinforced & Modular precast system
• Ports like HDPE, GRP or PVC are provided
for ease of installation
• HDPE, GRP or PVC liners can be provided

Benefits
• High resistance to infiltration and leaking
• Able to meet design requirements
• Economic overall compared to cast
in-situ structure
• Reduced construction time with fewer traffic
MH Monolithic Base*
hold-ups, when compared to cast
Inside Diameter Outside Diameter Wall Thickness in-situ structure
ID (mm) OD (mm) (mm)
1200 1470 135 Applications
1500 1800 150 • Storm water Manholes
• Sewer Manholes
1800 2160 180
• Pipeline junctions
• Pipeline direction changes
* Representative sizes, other sizes can be offered
• Catch pitts
as per project requirements.
• House connection chambers

Manholes ranging from Small, medium & large sizes i.e. 1200, 1500 & 1800mm diameters.
We cast manholes of different sizes as per the project requirement.

11
 The riser system is a shaft made with various
height sections depending on the requirement
of depth to invert level, generally decided by the
surveyor or the Engineer at site. AOCP ships the
riser components, rubber ring and monobases as
per the individual site requirements. Thus making it
JUST In TIME for the project management teams.

Standards to which we can manufacture:

BS 5911-3
BS EN 1917: 2002
ASTM C 478

Precast manholes are preferred for greater

depths due to their inherent strength,
structural integrity and solution for buoyancy
issues rises with water table

Precast Manholes can be manufactured

unlined, HDPE lined, GRP lined depending
on project requirements.

Concrete Manholes come with cover slab which The joints are tested as per pressure
is not the case with other types of Manholes requirements of the project

12
 AOCP Manhole System
• Safety & Economy: Amiantit Manhole System offers safe construction environment by reducing
the risk of working in confined spaces and you can avoid additional concrete surround which is a
present practice. This reduces your overall excavation foot print and associated overhead.
• Rapid Construction: Precast system results in rapid construction by eradicating the need
mobilization & deployment for wet cast on site jobs.
• Manhole Designing: Manholes are designed asper site requirement.
• Joint System: The entire system is made water tight by way of reinforced concrete wall’s inherent
property and provision of rubber ring at joints.
• Reduces Risk: No water admission into sewerage network reduces risk - The combination of a
thick concrete wall and sealed rubber joint is sure to withstand ground water head pressure.
• Joint Design: Our joint design ensures perfect load distribution.
• Lifting System: Lifting system is included while casting which eases handling.

We currently Comply to:

• Oman Wastewater Services Company
Specification - HAYA
• MRME
• Salalah Sanitary Drainage Services
Company Specifications
• MOTC
• BS EN 5911-3
• BS EN 1917: 2002
• ASTM C 478
• ADSSC Abu Dhabi
• ADWEA Abu Dhabi
• Ashghal Qatar
• Ministry of Work Bahrain
• Other Project specific guidelines
are followed as directed

Schematic Diagram

13
 Box Culvert

Keeping in mind the region’s infrastructure projects, Engineers at AOCP have come up with standard
designs which meet the client body requirements, Oman highway design standards. Our engineering team
can work with you to design the exact precast concrete culvert you need to achieve project objectives. In
our state-of-the-art manufacturing facility, we manufacture all products under controlled conditions. You
get consistent quality, long performance life and cost advantage on overheads and time.

Application Custom Sizes are made to order

Conveyance of storm water from urban Fittings are manufactured in-house
developments. Designed for gravity flow of fluids. on fully automated machines.
Can be used as small bridges and culverts for
stream crossings where natural stream bed does We currently Comply to:
not have to be maintained • Ministry of Transport & Communication
specifications. (MOTC Oman ) Oman Highway
The advantage precast concrete culverts offers Design Standard
over the cast in site structure is due to quick • Directorate General of Roads & Land Transport
delivery, consistency in quality and dimensions, (DGR Oman)
reliability of the product. • BS EN 14844: 2006
• ASTM C1433M-10
• Other Project specific guidelines are followed
as directed

Box Culvert
Span x Rise Lay Length Wall Thickness
(mm) (mm) (mm)
2000x1500 2500 250
2000x2000 2500 250
2500x2000 2500 250
2500x2500 2500 250

Representative sizes, other sizes are

available on request.
14
 Prestressed Concrete Cylinder Pipes
AOCP embarks to bring economy in water and fluid transmission & distribution business replacing the
age old and expensive Ductile Iron pipes with PCCP first time in the region. The pipe and its fittings
manufactured right here in Oman.

Prestressed Concrete Embedded Cylinder Pipe

for sizes above 1400 mm

Prestressed Concrete Lined Cylinder Pipe

for sizes below 1400 mm

15
 Prestressed Concrete Lined Cylinder Pipe is used for following applications:
• Treated Sewage Effluent Mains
• Transmission Mains
• Subaqueous Line
• Distribution Feeder mains
• Treatment plant piping
• Raw Water intake and Discharge lines
• Industrial Pressure Lines
• Cooling Water lines
• Gravity Sewer Mains

Prestressed Concrete Lined Cylinder Pipe

Pipe Diameter Core Thickness Joint Depth Joint Diameter Bell Outside Barrel Outside Core Length
(mm) (mm) (mm) (mm) Diameter (mm) Diameter (mm) (mm)
600 50 115 712.7 811 750 6000
800 50 115 912.7 1011 950 6000
1000 65 115 1142.7 1241 1180 6000
1200 75 115 1350 1453 1400 6000
1400 80 125 1598.2 1679 1626 6000

The pipes are used generally for pressure flow applications, a large variant
of pressure ratings are offered. Standard pipes can be offered up to 25 Bar
pressure and above that project specific details are provided on request.

Compliant with BS EN 642, BS EN 649 and AWWA C301 (L)

Joint depicted above shows Deep Joint Bell/Spigot. Restraint joints also available
(Snap Ring Bell & Harness Joints)

16
 PCCP - Joints
PCCP produced with flexible rubber-gasketed push-on joints
Mechanically restrained joints to resist pipeline thrust are available
C-Clamp, Snap-Ring and the Bell Bolt
Joints can be pressure tested with air immediately after field assembly to verify the gasket seal

PCCP Standards
The manufacturing plant and the products are subject to standards.

Plant is certified to:

Lloyd’s Register Quality Assurance
Compliance Audit and Certification Program

Product meets standards:

American Water Works Association
AWWA C301 for manufacture
AWWA C304 for design

17
 PCCP on Field

Major savings are achieved compared to Ductile Iron Pipes in large sizes

18
 CASE STUDY
AOCP plans to actively participate in providing project solutions
rather than just being your product supplier.

Burloak Water Purification Plant

Challenge
The construction of a water intake line 1.4km out
into Lake Ontario composed of 1800mm diameter
concrete pressure pipe was necessary. The pipe
had to be connected at the shoreline to a tunnel
and water had to be piped a further 1.3km inland
to the Burloak Water purification plant in Oakville.

Solution
An alternative solution proposed by the design
engineer combined a tunnel with a marine
pipeline in the lake. The combination allowed for
a shallower tunnel and reduced the depth of the
access shafts. Munro supplied 1100m of 6 m
long, 1800mm diameter C301 concrete pressure
pipe and fittings.

Our Technology Partner Munro custom designed

a chamber to connect the pressure pipe intake
line to the tunnel. The chamber incorporated steel
bell and spigot joints for a watertight fit. Munro
worked with H & R Hydro-Pull to introduce Hydro-
Pull technology. The Hydro-Pull used pressure
differentials between the inside and outside of the
pipes enabling the contractor to assemble the
pipe with jointing times between 4 to 6 seconds

Outcome
As a result of the alternative concept, the city
saved more than 6 million dollars from the base
bid. The work was completed on a tight schedule
of 30 months.

19
 Precast Concrete Box Culvert
Precast Boxes installed upright for storm sewer

AMIANTIT OMAN CONCRETE PRODUCT BOX CULVERT GETTING INSTALLED

IN CYCLE PHET DAMAGED AREAS

Challenge Solution Outcome

Cyclone damaged unleveled Amiantit’s team came up with Precast concrete Box Culvert
ground Construction of Box precast Box Culverts ready to installed in the site and contractor
Culverts in best possible time to install while the site is made saved on time and cost.
enable traffic back on the roads. ready.

20
 Quality Control, Environment Health & Safety

Amiantit Oman is certified with ISO 9001: 2000, ISO 14001: 2004, OHSAS 18001: 2007.

Our commitment to process, quality, environment, health and safety are uncompared as we continuously
focused on ways to improve and better our surroundings at work place

Our Batching plant comes with controlled dust emission system which is a example of our commitment
towards environment and our employees. The internal and external coatings are done under well
supervised and safe condition.

The team at our plant ensure all the parameters and specifications are met even before sourcing
the raw material and the product in this production cycle goes through various checks before being
delivered to customer.

The parent company adheres to stipulated quality control norms and undergoes regular audits. It is
certified with ISO Company has also bagged the Sultanate’s Best factory Award for several years.

ISO 14001 : 2004

ISO 9001 : 2000

OHSAS 18001 : 2007

21
 In house Testing and Laboratory Facilities

AOCP follows ISO oriented systems and implements the same at every stage in the process to bring
out the best product.

The process starts right from the material sourcing, identification of certified and long term regional
suppliers. Segregation of the material is done to ensure proper transfer to production and record
keeping. Areas are earmarked for each operational activity.

Tests are carried out as per the approved Inspection and Test Plans on the raw material as well as the
casted concrete products before dispatch to sites. Inventory is stored and monitored to ensure the
material is utilized as per its specified shelf life.

Fully equipped in-house laboratory services gives AOCP the edge to offer testing in sync with production
cycle without causing delays and as well gives client and their consultant a reference point to perform
tests and verify the results.

S. No. DESCRIPTION OF TESTS

A Concrete
1 Compressive strength of concrete
cubes/cylinder
B Aggregates & Raw Material tests
1 Wet sieve analysis
2 Dry sieve analysis
3 Clay, silt and dust/material
passing 75 µm sieve
4 Flakiness & Elongation index
5 Finess modulus of aggregate HYDROSTATIC PRESSURE TEST FOR JOINTS
(Including dry sieve analysis)
C Pipe/Manhole
1 D-load test
2 Hydro static test
3 Pull out test
4 Concrete cover

D LOAD TEST

22
 Loading & Delivery
Once the products curing period is completed, according to the loading sequence as per the site
requirements the products will be loaded on trailers with overhead cranes using certified chain slings.
Wooden supports are provided for the proper seating of the products on the trailer. All the products
on the trailer are secured with lashings tightened to the trailer hooks. The tightened lashings coming in
contact with the products will be protected to avoid damages. The loading foreman ensures that the
products loaded are in accordance with the erection sequence and also in a safe manner. The driver
will be provided with the delivery note and site permit if any.
 
After reaching the site, driver contacts the site-in-charge. Thereafter it is the responsibility of the
contractor to take care for unloading & stacking.

For proper handling:

• Use lifting device
• Use of construction equipment should be monitored closely
• Stockpile pipe on site in accordance to manufacturer recommendations.
• Minimize pipe movement on site to avoid damage to pipe
• Store along trench whenever possible so as to ease in open cut installation

23
 Installation Guide
Lubricate bell jointing surface Carefully
liberally. Use a brush, cloth, or tongue
This manual is intended as a guide and sponge
is notorto supersede
gloves to cover including
entire surface. Only approved recess.
the project specifications.
lubricant should be used.

1 2 3

Improperly
Lubricate prepared
bell jointingbell A bell notbell
surface Lubricate
Carefully lubricated
clean spigot or
jointing surfaceLubricate
Carefully
the sp
Imprope
Lubricate bell jointing surface Lubricate
liberally. bell
CarefullyUse
jointing ajointing
clean
surface spigot surface
may prevent
brush, cloth, Carefully
Lubricate
improperly
liberally.
or tongue clean
the spigot
Useend spigot
of
lubricated
a brush,
of pipe, mayLubricate
cloth, the pipe,
or the Fit
tonguesp
includ
liberally. Use a brush, cloth, or tongue end of pipe, the and
pipe, gask
Eq
includ
Lubricate bell jointing surface liberally. Use
Carefully cleana brush,
spigot cloth,Lubricate
or the
tongue
homing
sponge or end
ofgloves
spigot of to
pipe,
theofpipe. cover the pipe, including
cause
sponge orPlace
gasket
including the the
glovestoa clean,
roll
gasket and
to coverdry offset
gasketincluding
recess.gag
prevent
sponge orend
gloves sponge
to cover the pipe,including
entire or gloves
the
surface. to approved
gasket
Only cover gasketentire
including
recess.
recess. the
gasket
possibility
surface. gasket
damage onto
Only gasket
a clean,
the
approvedbell. recess.
dry recess.
liberally. Use a brush, cloth, or tongue of pipe, including the properly.
as
entire surface. Only approved entire surface.
recess.
lubricant shouldOnly
be approved
used. recess. should
lubricant spigot. Lubricate
be used. the
sponge or gloves to cover including the gasket gasketlubricant
recess. should be used. ins
entire surface. Only approved lubricant
recess. should be used. gasket once it is placed on
sp
lubricant should be used. the spigot.
4 5 6 cir

Fit the gasket carefully.

Improperly prepared bell Improperly
A bellFitnot
thelubricated
prepared bell
or
gasket carefully. A bell
bell not
andlubricated
Improperly
Align prepared
spigot or
spigot
of pipes Imprope
Gasket
Improperly prepared bell Improperly
A bellanot
Lubricate prepared
lubricated
bell jointing orsurface Equalize
bell A thelubricated
bell not
Carefully rubber or
clean spigot Improperly
Lubricate
Align theprepared
bell spigot outof
andhoming spigot
spigot of Gasket m
e Carefully clean spigot Lubricate the spigot of Place
jointing
jointing
clean,
surface
surface
Place
dry
may offset
prevent
may prevent
abrush,
clean, dry
Improperly
jointing
improperly
offset gasket stretch
improperly
prepared
surface
Equalize lubricated
may
bythe rubber
running
lubricated
spigot
prevent
may
may to be
Gasket
improperly
and may
gasket
joined. twist
lubricated
recess
Before may of
maythepipes and gask
recess i
surface Carefully
or tongue end ofclean
Improperly spigot
prepared
pipe, thebell Lubricate
pipe, Ajointing
includingthe
bell
thenotsurface
spigot of may or
lubricated prevent improperly
liberally.
gasket
homing Use
onto
of lubricated
a
thea clean,
pipe. may
cloth,
dry and
or
homing
causegasket
tongue
gasket
of
gasket recess
the end
to
pipe. may
of
roll
stretch pipe,
and
by and
thecause
runningjoint, gasket
to
pipe,
recess be
gasket recess
joined.
including
ifgasket tofrom
lubricant may
Before
isthe
roll and homing recess U
the if
Improperly
homing of prepared
the
gasket pipe.
onto spigot a Gasket
smooth,
cause may twist
round
gasket to out
object,
roll of
and prevent
check that
Lubricatethe gasket
the sealing
is
o-ring gasket prevent
insuffici
loth,including
orjointing
tongue end of may
surface pipe,
prevent homing of the
the pipe,improperly
including pipe. may
lubricated cause or
spigot.
sponge gasket
Lubricate
glovesto theaand
roll
to
clean, dry prevent
cover possibility
including gasket
damage
a ifbetween
smooth, from
theround
gasketsealing
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joint,
possibility
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check
cient. damagefromthe
the that
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the gasket is properly
bell. insuffici
the gasket
over recess. including the gasket
gasket recess.
gasket recess.
and gasket
gasket
recess
spigot.
possibility
once damage may
Lubricate
itOnly
is the bell.
placed on
recess
the inserted
possibility
properly.
lubricant
damage is the
gasket bell. ingasket
and contact
properly.
in
recess.
properly. with
thoroughly
contact
entry
with
taper
before
the entry
it is placed c
taper
homing of the pipe. cause gasket to roll and entire
preventsurface.
gasket from approved
sealing spigot,
insuffiinserted
recess.
around
cient. between
the entire gasket around
and the onentire
the circumferenc
spigot or e
tongue. a
proved recess. gasket once it is placed on around
possibility damage the bell. the spigot.
lubricant
properly. should
the spigot. be used. spigot, around
circumference the entire Make sure
several times. pipethe entire circumference
is aligned. th
ed. circumference several times. Make sure pipe is aligned.
7 8 9 10 11

Fit the gasket carefully. Excessive

Fit the gasket carefully. Fit the gasket carefully. Excessivethe force will be required Align Excessive
bellt
Fit the gasket carefully. Equalize rubber to push
LubricateEqualize
bell jointing surface
thespigot
rubber Align bell
CarefullyEqualize and
clean spigot
the spigot
rubber of pipes Align
Lubricate the spigot ofbell and spigot of pipes Place a clean, dry offset Align to push
bell and the pipe
spigot to the home to tobe
push t
yor Improperly
offset prepared
Place a clean, dry offsetGasket to may twist out of Lubricate the o-ring Equalize
gasket the
Unequalrubber
Excessive force will
stretch be required
could gasket
Improper stretch
alignmentbyof pipes
running
can
joine
position
liberally.Improperly
an spigot Use a brush,
gasket stretch
Lubricate cloth,
by spigot
the
prepared running or tongue
of
spigot be
gasket
Gasket joined.
end Before
of pipe,
stretch
may byout
twist homing
the
of pipe,
running the
Place a to be joined.
clean,
including dry
the Before
offset homing the gasket onto astretch
Unequal clean, dry
could can joint,position
checi
ean, and gasket
dry recess
gasket may
onto a clean, dryrecess if lubricant is thoroughly Lubricate
before the
it o-ring
is placed gasket
gasket cause
stretch
to push bunching
by
the pipe of
running
to gasket
the home to be aposition
joined.
dislodge if round
Improper
smooth,
gasket gasket
Before causingis notleaks
homing
alignment
object, well
the lubricate
d may sponge or gloves
a smooth, to cover
round Improperly
including
object,the joint,
thecheck prepared
gasket
a smooth, that the
round bell
gasket
object,
is gasket is onto
gasket
recess. A bell
joint, not
acheck
clean, lubricated
that
dry the beforeor itisis placedspigot.
gasket causeLubricate
Improperly bunching theof gasket
prepared spigot Gasket may twist outleaks
ofinlubricate
contact
nd pipe, and
theof prevent gasket
the
gasket pipe,
from recess
sealingmay
including recess if lubricant thoroughly amaysmooth, andgasket
may
round
position ifcause leaks
object,
gasket is in wellon dislodge
lubricated
joint,orcheck
insertedthat thegasket
between gasket causing
gasket isand
and spigot.
entire surface. Only
inserted
Lubricate
approved
between
the insuffi cient.
andjointing
sealingrecess.
gasket in surface
contact
inserted withmay
between prevent
thegasket
entry taper
and in
spigot.
on the spigot
improperly
contact
Lubricate
or
the tongue.
withlubricated
entry taper and once
gasket
and may is not
itcause
placed
recess mayinincontact
leaks
possibly break the bell.
e gasket
placed prevent
properly.
on gasket
gasketgasket from
recess.
once it is placed on insuffi cient. onthe
the spigot or tongue.
inserted the joint
lubricated
between or crack
gasketthe bell.
and or
spigot, recess
possibly
around
with the ifthe
lubricant
break
entry taper is around th
the bell.
entire
he bell.lubricant shouldaround
spigot,
properly. be used. the entire around
homing ofthe
spigot, theentire
around thecircumferenc
pipe. entiregasket around
e once
cause it the entire
isgasket
placed tocircumferenc
roll and
on e the spigot.
the joint
prevent or crack
gasket fromthe bell. circumference
sealing Make sure
the spigot. around insufficircumferenc
the entire cient.
several times. e
circumference several times. Make sure pipe several
circumference is aligned.
times. Make
the spigot.
sure pipe
possibility thespigot,
is aligned.
damage bell. around the entire
properly.
circumference several times. Make sure pipe is aligned.
12 13 14

Fit the gasket carefully.

Excessive force
Align willand
bell be spigot
required
y offsetA bell not
Equalize the rubber
lubricated or
pushExcessive
toImproperly
the force
prepared will beofrequired
spigot
pipes
Gasket may twist out of Lubricate the o-ring gasket Unequal stretch could Improper
ng gasket
nt Unequal
gasket
Lubricate
improperly stretch
stretch
the by
lubricated could
running
o-ring
may gasket to bepipe
Unequal
Improper
to
joined. the home
Before
stretch
alignment homing
could
can the Improper alignment can
ean, dry and to
gasketpush the
recess pipe
may to the home recess if lubricant is thoroughly before it is placed cause bunching of gasket dislodge g
ee the
it is placed cause tobunching
athoroughly
smooth,
cause gasket round
roll and
before
position
of itgasket
object,
is placed
prevent
if gasket
joint, check
cause
dislodge
position
is not
that
gasketifbunching
gasket
from
gasket
well
the ofgasket
gasket
iscausing
sealingnot well
is
leaks
insuffidislodge
cient. gasket causing leaks Alternately we also
on the spigot or tongue. and may cause leaks
Excessive forceinwill be required
or possibl
prepared
ongue. and
inserted
spigot
possibility
on themay
damage cause
between
Gasket
spigotthe
orleaks
gasket
may
bell.
tongue.inlubricated
and
twist outinorand
properly.
contact
of may
possibly with theleaks
cause
break entry
the in taper
bell.
Lubricate or possibly
the o-ringbreak the
gasket bell. Unequal stretch could the joint or crack
Improper alignment can the bell.
placed on
recess may the
spigot,joint or
around crack
the the bell.
entire
lubricated
around
the the or
joint entire
crack circumferenc
the bell. e
recess if lubricant isMake sure pipe is aligned.thoroughly before it is placed cause bunchingprovide self lubricating
of gasket to push the pipe to the home
dislodge gasket causing leaks
circumference several times. and mayrubber position if gasket is not well
sket from sealing insufficient. on the spigot or tongue. gaskets
cause leaks in or possibly break the bell.
lubricated
the joint or crack the bell.

24
Jointing Procedures
Small Pipe Medium Pipe Large Pipe
Don’t Do Do Join by placing a dead man Do Don’t
Joint should not Wedge bar Mechanical pipe pullers blocking inside the installed Shoving pipe
bounce back against a wood or “come-along” pipe several sections back sections
when homing block placed devices are anchored from the last installed section. together with
pressure is horizontally to an installed pipe excavating
removed. If this
This is connected to a wooden
across the section several sections cross beam placed across the equipment
occurs, it may should be
be an indication
bell end of the back and connected bell end of the pipe section
pipe. Pressure avoided unless
of an improperly by a cross beam to the being installed by a chain or provisions are
installed joint. on the bar section to be installed. cable and mechanical pipe made to prevent
pushes the By mechanical force, puller. By mechanical force, localized
pipe into the the joint is brought into the joint is brought into home overstressing of
home position. the home position. position. the pipe joint.

Backfi lling
Backfilling Around Pipe Final Backfill

Approved backfill material Do Don't Backfill material should be

readily compactible and job
Do Don't
should be placed carefully Backfill material should not excavated material and should
along the pipe and compacted be bulldozed into the trench not contain large stones,
under the haunches. Material or dropped directly on the boulders, frozen lumps or
should be brought up evenly pipe. Material should be other objectionable material.
in layers on both sides of the placed in such a manner Backfill should be placed
pipe. so as not to displace or and compacted in layers as
damage the installed pipe. specified.

Unloading Alignment Line and Grade Excavation and

Do Don't Foundation Preparation
Do check line and grade as each
section is installed. Use proper Do Don't
excavation techniques to adjust.

Trench Too
Do Wide and
Do Shallow

Sub-
Trench

Handling Don't push, pound or rock installed Pipe Bedding

pipe with excavator bucket to
Do Don't establish grade. Do Don't
Debris
Do remove pipe section

Balance Do Not Drag

Stockpiling
Don't adjust pipe alignment
Do or grade with pipe in the
home position. Even Fill Voids

Do Do (support on barrels)

Do Don't
Don't (support on bells)

Support on Barrel Support on Bell

Don't (nonuniform support)
Don't operate heavy construction
equipment over the pipe
until adequate cover is
in place.

25
Amiantit Oman Concrete Products LLC
P O Box 417, Postal Code 111, Sultanate of Oman
Tel: 24445800, Fax 24446611
E-mail: [email protected]
www.amiantitoman.com