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Material Inspected This Visit Item No. Quantity Description Tag No., Batch No., Serial No., Cast, Heat No

The inspection visit found: 1) A Procedure Qualification Record (PQR) test for welding studs to steel plates was witnessed and found satisfactory. 2) Four Welder Qualification Test (WQT) certificates were reviewed and found to be in order. 3) Necessary health and safety regulations were followed at the vendor's workshop. The overall order status was reported as ongoing and the PQR test was released for further testing.

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111 views

Material Inspected This Visit Item No. Quantity Description Tag No., Batch No., Serial No., Cast, Heat No

The inspection visit found: 1) A Procedure Qualification Record (PQR) test for welding studs to steel plates was witnessed and found satisfactory. 2) Four Welder Qualification Test (WQT) certificates were reviewed and found to be in order. 3) Necessary health and safety regulations were followed at the vendor's workshop. The overall order status was reported as ongoing and the PQR test was released for further testing.

Uploaded by

Rahul Moottolikandy
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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MATERIAL INSPECTED THIS VISIT

Tag No., Batch


Item No. Quantity Description No., Serial No.,
Cast, Heat No.
Procedure Qualification Test (PQR)
--- 01 No. PQR no. : INCO/SWPQT/001 Rev.A ---

--- 04 Nos. Welder Qualification Test (WQT) documents Review ---

RESULTS OF Accepted Not Compliant ORDER Complete Incomplete


INSPECTION: STATUS:
1.0 SUMMARY:
Inspection visit was made to M/s.:INCO Engineering Manufacturing LLC workshop, Sohar to carryout the following
activities.

 Witness of PQR test coupon welding.


 Review-WQT certificate

Refer Clause 4.0 of this report & attached Vendor Inspection Reports for further details.

ATTACHMENTS: NCR Punch list Partial Release Balance Release Full PO Release
RECORD OF HOURS

L5-FMT-046 Rev. 03
Report Headings: 2.Persons Present 3.Documentation Used /Approval Status 4.Inspection Carried Out 5.HSE Feedback on
the Vendor 6.Results/Conclusions 7.Overall Order Status 8.Next Visit/Exit Call 9.Attachments/Photos

2.0 PERSONS PRESENT:

3.0 DOCUMENTATION USED / APPROVAL STATUS:


 AWS D1.1

4.0 INSPECTION CARRIED OUT(reference ITP clause if applicable): Not Applicable

ITP Clause Notification No Inspection Activity Description Result


PQR no. : INCO/SWPQT/001 Rev.A
Base Material Grade : BSEN 10025 S355 JR
Test Coupon Size : Base Plate 9.42 mm thick & Deck -1.0mm thick
Stud Mmaterial : S235 J2 + C450
No. of coupons : 2 Nos.
No. of Stud : 16 Nos.
Welding Position : Flat
Welding Process : Stud welding
Welding Machine : Nelson Netweld 6000
Welder Name/ID: 1.Mehmet Geyik
2.Suresh Nair Satisfactory &
e-mail
--- 3.Mehmet German Released for
dated:23.04.2018
4.Mesut Orug further testing

 Verified basemetal &filler metal- found in order


 Visual & Test Coupon dimension checked before start of
welding - found satisfactory.
 Verified welders name and identity-Found in order.
 Welding parameters checked and recorded- found
satisfactory.
 Visual inspection carried out - found satisfactory.
 Verified calibration of instruments, welding machine -
found satisfactory.

CALIBRATION OF INSTRUMENTATION USED: Verified measuring Instruments used during welding found valid.

Type of Equipment Manufacturer Serial No Date Last Current Calibration Calibration


Calibrated Expiry Date Certificate No
Stud Welding Machine Nelson 10034452 02.04.2018 01.04.2019 GIS/17/5781-02
Vernier calliper Max -- 18.03.2018 17.03.2019 GIS/18/3351-04

5.0 HSE FEEDBACK ON VENDOR: Necessary HSE Rules & Regulations followed and proper PPE used.

6.0 RESULTS / CONCLUSIONS: Satisfactory & Released for further testing

7.0 OVERALL ORDER STATUS: Ongoing.

DELIVERY: Not Applicable.


PO Delivery Date Current Scheduled Delivery Delivery Point Comments

8.0 NEXT VISIT / EXIT CALL: TBA


9.0 ATTACHMENTS: Nil.

PHOTOGRAPHS:

L5-FMT-046 Rev. 03
Report Headings: 2.Persons Present 3.Documentation Used /Approval Status 4.Inspection Carried Out 5.HSE Feedback on
the Vendor 6.Results/Conclusions 7.Overall Order Status 8.Next Visit/Exit Call 9.Attachments/Photos

- End of Report -

L5-FMT-046 Rev. 03

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