Innovative Fall Protection Solutions Consultation to Turnkey Implementation

OUR INDUSTRY & YOURS

Flexible Lifeline Systems® is the industry standard for fall protection. What that means for

you is access to the best products and leading experts for fall hazards faced by commercial,

corporate and military aircraft personnel. From a simple lightning strike check to a full D-check,

whether the aircraft is in the hanger or on the flight line, FLS Aircraft Fall Protection Systems are

user-friendly and non-intrusive while providing continuous, complete and uncompromising safety.

FLS offers every variety of aircraft fall arrest

system, from economical cable-based per-
manent systems to highly portable Wingrip
vacuum systems. We take into account your
unique requirements and assist you in making
TABLE OF CONTENTS
the optimum choice for your application. As a
Our Industry & Yours IFC-1
turnkey provider, we design and install all op-
A Turnkey Provider 2-3
tions of fall protection, without bias. When you
Single Span & Multi Span  4-5
partner with FLS, the result is a system your
Wingrip® 6-9
workers will use without hesitation, because
FlexRail  10-11
it keeps them safe without interfering with
Maintenance Platforms  12-13
their jobs. A safe, confident worker is a more
Mobile Access  14-15
efficient worker. That’s why our clients say:
Why Choose FLS?  16-17

FLS WORKS! ™
 “Your team was excellent,

knowledgeable and very profes-

sional. They completed 4 plus

weeks of scheduled work in just

over 2 weeks. Their workman-

ship is excellent; the commu-

nication was very good; their

services were well provided;

we were very satisfied. We will

recommend FLS to others and

will use FLS in the future.”

Dennis Ryan - General Dynamics

 A TURNKEY PROVIDER

From our first meeting to your system certification, one project manager will have total

responsibility and accountability for your project, guiding it every step of the way.

Consultation and Engineering Site Visit System Design Fabrication

Site Assessments Upon award of the Our professional Our in-house fabrica-
FLS fall protection spe- project, Flexible engineers will work tion facility and quality
cialists are uniquely Lifeline Systems will hand-in-hand with your assurance programs
qualified to identify fall perform an engineer- staff to design systems ensure strict adher-
hazards at your site ing site visit to obtain in accordance with ence to procedures,
and are always avail- site-specific measure- stringent specifications specifications and full
able for consultation. ments in order to form and in compliance with material traceability.
the basis of the design all local and federal A Flexible Lifeline
of the system and for regulations. System is a quality
preparation of plans product.
and drawings.

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 “Flexible Lifeline Systems

has always done a good job

for Southwest Airlines.”

Rick Eliason - Southwest Airlines

Installation Certification Training Service & Cost

FLS offers a full range Your FLS system is FLS instructors are FLS provides a full
of installation options – certified and comes available to train your menu of inspection and
no one-size-fits-all ap- complete with a Use, staff at your site or at service options ranging
proach for our clients. Care and Maintenance our fully equipped fa- from emergency call-
Again, our engineers Manual. This compre- cility in Houston, Texas. out service to five-year
consider every aspect hensive document From a four-hour Basic maintenance contracts.
of your facility’s size contains the design Fall Protection Course Piecemeal competi-
and configuration. The basis, calculations, to our 40-hour Quali- tors can’t compare with
rigorously trained FLS drawings and techni- fied Person Course, FLS turnkey costs and
installation team imple- cal specifications for FLS will tailor a training services. With a quality
menting your design your system. program for you. system and more pro-
will leave you with a ductive workers, your
system custom-made bottom line will quickly
for your individual show that FLS Works! ®
needs.

3
 “It’s your service that makes

the real difference. That service

includes your knowledge and

that you always come through

for us. Not much for us to think

about with the expertise that FLS

brings to the table.”

Bruce Robertson - Continental Airlines

 SINGLE SPAN & MULTI SPAN

FLS Single Span and Multi Span Systems provide the most customizable pass-through fall

protection in the world. This is particularly important for our aviation clients who service dramati-

cally different types and sizes of aircraft in a vast variety of structures. FLS WORKS! ™

Single Span Systems Multi Span Systems

Single Span Systems are economical, cable- The Multi Span Flexible Lifeline System ac-
based, stainless steel fall arrest systems that commodates horizontal, inclined, curved
provide fall protection for up to three users and vertical requirements, allowing a user
for 200 feet. to travel unlimited lengths without having to

Only the best will do. The smooth

disconnect and re-connect to the system.
operating Overhead Shuttle used
on FLS Single and Multi Span instal-
lations reflects our commitment to All Bases Covered
using only the highest caliber of
Thanks to FLS’ flexibility, our engineers are
equipment in your safety system.
able to develop and install both Single and
Multi Span Systems that accommodate all
your protocols. With these systems, multiple
workers have comfortable and safe working
areas to service the fuselage, wing, tail or en-
gine on aircraft ranging in size from 777s and
C-130s to Cessnas and Challengers.

Unique and patented Over- Built-in User-Friendly Unlimited length systems

head Shuttle unit glides Tension Indicator In-line Energy Absorber
freely over intermediate Simple and economical to Reduce End Loads
cable guides to enable con- installation All-weather use for
tinuous protection over the
Serial numbering of all optimum productivity
entire length of the system
components

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 WINGRIP®

When hangar space isn’t available, an overhead cable-based system probably isn’t your fall

protection solution. That’s where Wingrip® comes in. FLS Wingrip® systems operate inside or

outdoors and provide access to the entire spectrum of aircraft shapes and sizes. Your workers

will be able to work with confidence and efficiency in any environment. FLS WORKS! ™

Full Aircraft Coverage Low Operating Cost

Wingrip® provides an unprecedented combi- Efficiency and innovation in design allow
nation of fall protection systems. Wingrip sys- Wingrip® to operate at a fraction of the cost
tems work as a single fall protection anchor of other systems. Calibration and mainte-
point on the wings, fuselage and stabilizers, nance of the Wingrip® vacuum module and
or can be connected in series with a hori- pads is a simple procedure conducted
zontal lifeline to cover the entire wingspan of on site with no specialized tools, and the
the aircraft. Systems can also be configured Wingrip® system doesn’t have the need for
to work as a quick set-up fall restraint bar- stocking expensive backup components.
rier system. Wingrip® systems can also be Additionally, Wingrip®’s multiple safeguards
provided as independent all-in-one systems provides a system that exceeds legislative
which afford a single user fall protection with requirements.
no external power source or connections.

The Wingrip® system is pow- Wingrip® can be used singly The Wingrip® system is safe
ered by compressed air or on the wings or fuselage, or in all environments.
nitrogen. connected in series to cover
a full wingspan. In the event of a failure of
The vacuum pad is com- the air/nitrogen supply, an
pressed against the aircraft Wingrip® is non-electrical, so alarm will sound and the
by atmospheric pressure and electrical cables, mobile gen- pads will maintain a safe
held in place by the negative erators or a battery charging working condition for a
pressure beneath the pad. system are not required. minimum of 20 minutes.

6
“FLS has a solid record with

the United States Coast

Guard. Their services were

completed on schedule in

spite of being given little

notice on the project. The

installer was very courte-

ous and FLS was extremely

accommodating, particularly

given the difficult timetable.”

Kent Goodwin

U.S. Coast Guard (Aviation)

 MORE ABOUT WINGRIP

Lifeline Connection Systems Twin Pad Systems

Wingrip® horizontal lifeline systems utilize Twin Pad systems utilize two vacuum pads to
multiple vacuum pads with a single or pair triangulate and fix a single worker’s position
of cables spanning between to provide safe, in order to avoid a fall hazard. Dual pads can
hands-free access for up to four workers also be used for two-user fall protection where
along the entire length of a wing or fuselage. each user is anchored by a single pad.

Barrier Systems All in One Anchor

Wingrip Barrier Systems provide an ideal so-
®
The FLS Wingrip® All in One Anchor is a
lution for larger aircraft which require multiple completely portable, independent fall pro-
maintenance activities to be performed simul- tection system powered by either an at-
taneously. Vacuum pads secures the system tached nitrogen bottle or a compressed air
to the aircraft. The center posts of the pads are or nitrogen source. The system provides
fitted with uprights and horizontal rails that tele- the user hands-free fall protection without
scope into position and lock into place making reliance on batteries, electrical sources or
installation quick and easy. other support equipment.

9
 FLEXRAIL

The FLS FlexRail System includes a durable rigid fall protection system featuring an enclosed

track with optional bypass capability. No other rigid rail fall protection system provides by-

pass capability combined with the enclosed track benefits of FlexRail. FLS WORKS! ™

Performance Optional Bypass Capability Durability

The FlexRail System provides With each user on their own All structural components
an unprecedented 1:100 enclosed track, multiple users are hot-dipped galvanized
movement-to-weight ratio. gain full bypass capability. The or coated for added durabil-
Even in high overhead situ- result is increased safety and ity and corrosion control. The
ations, such as wide-body productivity. Teflon® wheels of the sealed
hangars, the retractable lifeline bearing trolleys do not damage
remains overhead at all times the coating, resulting in years
completely eliminating any po- of maintenance-free use.
tential for an in-line swing-fall.

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 “General Dynamics likes

doing business with

Flexible Lifeline Systems.

They’re a fair, competent,

‘tell it like it is’ company.”

Dennis Ryan - General Dynamics

Flexibility and Expansion Reliability & Maintenance Affordability

The system can be designed The FlexRail enclosed track is FlexRail is an affordable alter-
in unlimited lengths. This by far the most reliable rigid native to the old-style exposed
modular style makes it easy to rail system in use today. The flange trolley beam systems.
add sections when you expand enclosed track prevents dust In addition to the competitive
your MRO capacities. We’ll and debris buildup, providing initial cost, the system has little
even design your system with a virtually maintenance-free ongoing maintenance and pro-
your expansion plans in mind system. This is critically im- vides increased productivity.
to further reduce costs when portant in aircraft maintenance
the time comes. hangars where Foreign Object
Damage (FOD) is a concern.

11
 “I want to thank you for your

company’s fast and profes-

sional handling of my recent

install. The supervisor made

it as easy as possible on us,

even with all the hassle we

have with our hanger. I also

want to add that your installer

proved to be very valuable.

His product knowledge and

professionalism inspired con-

fidence. Thanks again for your

help and time.”

Rick Gurgos - Landmark Aviation

 MAINTENANCE PLATFORMS

FLS Aircraft Maintenance Platforms provide optimal safety conditions for maintaining rotor

or fixed wing aircraft across all military and commercial applications. FLS WORKS! ™

Flexible Lifeline Systems has developed an unparalleled variety of custom maintenance plat-
form applications in over 400 locations worldwide establishing itself as the industry leader in
the design, engineering and fabrication of aircraft maintenance platforms. Designs range from
small portable step-up decks to full phase modular maintenance platforms.

Phase Style Maintenance Platforms Flight Line, Independent, or Daily Stands

Phase style platforms are engineered to Ideally suited for on-the-spot maintenance
cover all areas of maintenance on helicop- of aircrafts, these easily movable stands
ters without stand replacement. are available in several aircraft styles.

Deployable Aircraft Maintenance Stands FLS Modular Maintenance Stands

These multi-purpose, hydraulic lift stands are The adjustable nature of modular stands
designed for easy setup, are deployment allow decks to be continually added to ex-
ready in 1 hour, and take 1 pallet position. pand access to the aircraft as needed.

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 MOBILE ACCESS

FLS Mobile Access aviation products include the Horizontal Rail Fall Arrest System, Free Standing Mobile

Access Platform, and Free Standing Mobile Access Stair System. These freestanding units are collaps-

ible for storage or transportation, and height adjustable to optimize utility. FLS WORKS! ™

Flexible Lifeline Systems offers multiple system

solutions to provide reliable fall-protection where
it’s needed, when it’s needed. These systems
provide optimal safety and allow for easy access
to elevated work areas with fall protection for the
duration of the work being performed.

Available in a range of heights and wheel styles,

these free standing units can be customized to
meet your exact requirements. All FLS mobile ac-
cess systems are compliant with OSHA require-
ments and standards to ensure worker safety
and protection.

Mobile Access System Features Horizontal Rail System

Free-Standing Horizontal Rail Systems roll up to el-
Rugged Frame Constructed from powder
evated work surfaces and provide mobile anchor
coated aluminum and zinc-plated steel for
points for fall protection along the length of an ele-
corrosion resistance and maximum durability
vated area. With six wheel combinations to choose
Lightweight Easily moved by hand from, systems can be outfitted for any application
or terrain. Rail systems may be fixed height or ad-
Adjustable Height Optimizes utility
justable, and can incorporate an access stair sys-
OSHA Compliant meets all applicable require- tem to provide ground-up fall protection for your
ments and standards elevated work activities.

14
 “FLS met a very tight deliv-

ery schedule... We are really

pleased with the product, and

have already recommended

FLS to our associates.”

Jerry McCawley - Lockheed Martin

Mobile Access Stair System Mobile Access Stair with Horizontal Rail
The Free-Standing Mobile Access Stair Sys- Combining the sure footing of a stair system with
tem provides access for working surfaces up to the mobile anchor point of a rail, The Free-Stand-
18’-3”. The stair-step design provides sure foot- ing Mobile Access Stair with Horizontal Rail Sys-
ing and facilitates safe access to and from work tem affords safe access to elevated work surfac-
areas while carrying tools. Each unit features es and fall protection for an extended work area.
two davit anchor points providing fall protection These systems come in heights of up to 19 feet to
for two users. Adjustable outriggers enlarge the the work platform and may be fixed height, or are
base foot print to stabilize and level the system height adjustable via hydraulic, manual or gaso-
when in use. line pump options.

15
 WHY CHOOSE FLS?

Because Flexible Lifeline Systems® sets the global standard for fall arrest solutions.

UNRIVALED EXPERIENCE INDUSTRY BEST EXPERTISE INNOVATIVE SOLUTIONS

Focus Professional Engineers Turnkey Service

Our sole focus is innovative fall FLS’ Registered Professional FLS has built its reputation
protection systems. We design Engineers are highly experi- through the self-performance
and engineer fall protection. enced in the loading character- of all phases of fall protection
Period. istics of fall protection systems. installation including engineer-
ing, fabrication, installation,
Experience Multiple Solutions certification and training.
FLS has designed and installed FLS provides multiple proven
more fall protection systems in solutions for each application.
more applications and indus-
tries than any other fall protec-
tion system contractor.

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That’s why businesses concerned with safety and productivity know

ATTENTION TO DETAIL A HISTORY OF SUCCESS

Knowledgeable Quality Assurance Satisfied Customers

Systems Specialists Our uncompromising QA Our clientele includes a wide
FLS’ Systems Specialists are Team guarantees FLS Works ® range of industrial companies,
the most highly trained and exactly as planned on every military organizations, archi-
knowledgeable sales force installation. We utilize ISO tects, engineers and contrac-
in the fall protection industry. 9001:2000, API Q1, 7th Edi- tors who come to us, not only
Think of your Systems Special- tion, and ISO/TS 29001:2003 for product knowledge, but for
ist as your own personal fall systems which are designed to design and technical assis-
protection consultant. the highest standards of ongo- tance. We pride ourselves on
ing quality assurance. Our excellence - supplying proven
QA policy is simple; always solutions, technical services,
meet or exceed our customer’s and extensive industry experi-
requirements and the highest ence. FLS Works! ®
recognized industry standards.
No exceptions.

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 www.flexiblelifeline.com

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14325 West Hardy, Houston, TX 77060 832.448.2900 Fax: 832.448.2990