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CSR Project Report

The document is an internship project report submitted by Adithya A.A to the University of Mysore. It discusses an organizational study of Rane Madras Limited in Mysore with a special focus on their mid-day meal program. The chapter provides an industry profile of the Indian automobile components industry, highlighting that it accounts for 7% of India's GDP and employs 19 million people. The market size of the auto components industry is expected to reach $115 billion by 2021. Major investments in the industry are also outlined.

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Nakhsha RCI
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0% found this document useful (0 votes)
644 views

CSR Project Report

The document is an internship project report submitted by Adithya A.A to the University of Mysore. It discusses an organizational study of Rane Madras Limited in Mysore with a special focus on their mid-day meal program. The chapter provides an industry profile of the Indian automobile components industry, highlighting that it accounts for 7% of India's GDP and employs 19 million people. The market size of the auto components industry is expected to reach $115 billion by 2021. Major investments in the industry are also outlined.

Uploaded by

Nakhsha RCI
Copyright
© © All Rights Reserved
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
You are on page 1/ 29

UNIVERSITY OF MYSORE

INTERNSHIP PROJECT REPORT

“Organizational study of Rane Madras Limited Mysore with special reference


to Akshaya Patre Foundation’s Mid-Day Meal Program”

SUBMITTED BY
ADITHYA A . A .
Reg. No.: 14CSR101

UNDER THE GUIDANCE OF


Dr. Mohan Kumar T.P
Asst. Prof., DOS in Business Administration,
Pooja Bhagavat Memorial Mahajana P.G. Centre,
Mysore – 570 016.

Project Report submitted to the University of Mysore in partial


fulfilment of the requirements of II Semester MBA in CSR Degree

2015-2016

DEPARTMENT OF STUDIES IN BUSINESS ADMINISTRATION


POOJA BHAGAVAT MEMORIAL MAHAJANA P.G. CENTRE
K.R.S ROAD, METAGALLI, MYSORE.
CERTIFICATE

DEPARTMENT OF STUDIES IN BUSINESS ADMINISTRATION

2015

This to certify that Mr. ADITHYA A.A., Reg. No.: 14CSR101, our student of 2nd semester
MBA in CSR has carried out the internship project under my guidance, at RANE (
MADRAS ) LIMITED, MYSORE as part of his curriculum activity for obtaining a Post-
Graduation degree from UNIVERSITY OF MYSORE, Mysore during the year 2015.

Dr. Mohan Kumar T.P


Asst. Prof. DOS in Business Administration
Pooja Bhagavat Memorial Mahajana P.G. Centre
Mysore.
CERTIFICATE

POOJA BHAGAVAT MEMORIAL MAHAJANA P . G . CENTRE


K . R . S ROAD, METAGALLI , MYSORE.

DEPARTMENT OF STUDIES IN BUSINESS ADMINISTRATION

2015

This to certify that Mr. ADITHYA A.A, student of II semester MBA in CSR, bearing the
register number 14CSR101 has successfully completed the internship project work in partial
fulfillment of the requirements for the award of post – graduation degree from University of
Mysore, Mysore during the academic year 2015.

Dr. C. K. Renukarya Prof. S . R . S Khadri


Director, Director, Dept. of Studies in
Pooja Bhagavat Memorial Business Administration
Mahajana P.G. Centre PBM Mahajana P.G. Centre
K.R.S Road, K.R.S Road,
Mysore. Mysore.
RANE MADRAS CERTIFICATE WILL BE ATTACHED HERE
DECLARATION

I, hereby declare that the Internship Project Report is a record of independent research
carried out by me under the guidance of Dr. Mohan Kumar T.P , Asst. Prof., DoS in
Business Administration, Pooja Bhagavat Memorial Mahajana Post Graduation Centre,
Mysore. I further declare that the findings in the internship project report are independent
study done by me.

Date :
Place : Mysore ADITHYA A . A
ACKNOWLEDGEMENT

I would like to thank Honourable Director, Dr. C. K Renukarya , P.B.M.M.P.G


Centre, Prof., S. R .S Khadri , Director , Department of Studies in Business
Administration and Dr. Mohan Kumar T. P , Asst. Prof., DoS in Business
Administration, Pooja Bhagavat Memorial Mahajana Post Graduation Centre for
having provided necessary facilities to complete my project work.

I would like to express my sincere thanks to Mrs. Syeda Misbah Razak, External
Guide, Assistant Manager – HR, for her co-operation and timely help to complete my
project work.

Date : ADITHYA A . A
Place : Mysore Reg. No.: 14CSR101
CHAPTER - 1

INTRODUCTION
INTRODUCTION

I. INTRODUCTION

CSR in India is based on M.K Gandhi’s Philosophy that “ The Corporate are taking so much from
the society and that they are equally obligated to return it back to them in a socially responsible
manner”.
In the recently passed, Companies Act of 2013, Section 135 speaks about CSR Act. Where Every
company having net worth of Rupees Five Hundred Crore or more, or a Turnover of rupees One
Thousand Crore or more or a Net Profit of Rupees Five Crore or more requires spending of at least
2% of its average net profit for the immediately preceding 3 financial years on CSR activities.

Today the world is competing at the global scenario. Every company is business and profit oriented.
It is a world where the most competitive survive. Corporate Social Responsibility ( CSR ) has
become the need of the hour, with India becoming the first developing nation to make CSR a law,
other countries too are on the verge of making CSR a law.

This project Report will break the perspective of the reader towards CSR and how it can create a
sustainable growth and impact on the society. This project confined to Automobile industy in
general, Rane Madras Mysore in Particular with special reference to Corporate Social Responsibility
activities practiced by the organization, This study focusses on one of the major CSR activities like
Mid day meal programme to the students of Government Higher Primary School, Koorgalli, Mysore.

II. OBJECTIVES OF THE STUDY

To gain exposure to the practical environment of the organization


- To identify the degree of Corporate Social Responsibility implemented in the said
organization.

III. SCOPE OF THE STUDY


The study restricted to automobile industry in general Rane madras. Specially focus on mid-day-
meal project done by Rane Madras. The geographical area is confined to Mysore only.

IV. RESEARCH METHODOLOGY


This study employed both exploratory as well as descriptive research design.

V. SOURCES OF DATA
- Primary data: data has collected through face to face interview and observation method.
- Secondary data: The study also used secondary source and it has been collected from the
company’s year reports, business magazines and previous project reports done by the company.
VI. LIMITATIONS OF THE STUDY
- Time is the major constraints for the study.
- Meeting the external guides from the company was difficult.
CHAPTER-2
INDUSTRY PROFILE

INDIAN AUTOMOBILE COMPONENTS INDUSTRY

Introduction
The Indian auto components industry has experienced healthy sequential growth over the last one-
and-a-half years. The growth can be attributed to factors such as strong buoyancy in the end-user
industry, recovery of the global economy, improved consumer sentiment and return of adequate
liquidity in the financial system. The revival of the auto industry was initially driven by the fiscal
stimulus programme of the government.

The industry currently accounts for almost seven per cent of India’s gross domestic product (GDP)
and employs about 19 million people, both directly and indirectly. The ever-increasing development
in infrastructure, big domestic market, increasing purchasing power and stable government
framework have made India a favourable destination for investment, as per the vision of Automotive
Mission Plan (AMP) 2006–2016.

Market Size
The Indian auto-components industry can be broadly classified into the organised and unorganised
sectors. The organised sector caters to the original equipment manufacturers (OEMs) and consists of
high-value precision instruments while the unorganised sector comprises low-valued products and
caters mostly to the aftermarket category.

The Indian auto component industry is expected to register a turnover of US$ 66 billion by FY 15–
16 with the likelihood to touch US$ 115 billion by FY 20–21 depending on favourable conditions, as
per the estimates by Automotive Component Manufacturers Association of India (ACMA). In
addition, industry exports are projected to reach US$ 12 billion by FY 15–16 and add up to US$ 30
billion by FY 20–21.

Revenues for the auto industry in 2014-15 are expected to grow by 11-12 per cent supported by
healthy recovery by major original equipment manufacturers (OEMs) in the medium and heavy
commercial vehicles (M&HCV) and passenger vehicle (PV) segment.

Investments
The cumulative foreign direct investment (FDI) inflows into the Indian automobile industry during
the period April 2000 – February 2015 were recorded at US$ 12,232.06 million, as per data
published by the Department of Industrial Policy and Promotion (DIPP).
Some of the major investments made into the Indian auto components sector are as follows:
 Amtek Auto Ltd has acquired Germany-based Scholz Edelstahl GmbH through its 100 per
cent Singapore-based subsidiary Amtek Precision Engineering Pte Ltd.
 MRF Ltd plans to invest Rs 4,500 crore (US$ 711.16 million) in its two factories in Tamil
Nadu as part of its expansion plan.
 Uno Minda has formed a joint venture with Kosei Aluminum Co. Ltd, a Japanese alloy wheel
maker, to manufacture and sell alloy wheels in India. This new project will set up a total
investment of Rs 200 crore (US$ 31.61 million), with Uno Minda holding a 70 per cent stake
and Kosei Aluminum 30 per cent.
 German luxury car maker Bayerische Motoren Werke AG’s ( BMW ’s) will set up a local
sourcing parts from at least seven India-based auto parts makers in response to promote
‘Make in India’.
 Motherson Sumi Systems Ltd has acquired assets of German auto parts maker Scherer &
Trier GmbH & Company KG of US$ 44.8 million, which includes two factories, one each in
Germany and Mexico. The acquisition will be made through its Netherlands-based subsidiary
Samvardhana Motherson Automotive Systems Group BV.
 Hero MotoCorp is investing Rs 5,000 crore (US$ 790.22 million) in five manufacturing
facilities across India, Colombia and Bangladesh, to increase its annual production capacity
to 12 million units by 2020.
 Suzuki Motor Corp. plans to plant automobiles for India and Africa. It also aims to introduce
10 new models in India and aims to control 50 per cent of the local passenger car market by
2020.

Government Initiatives
The Government of India’s Automotive Mission Plan (AMP) 2006–2016 has come a long way in
ensuring the growth of this sector in the global market. It is expected that this sector's contribution to
the GDP will double reaching a turnover of US$ 145 billion in 2016 due to the government’s special
focus on exports of small cars, multi-utility vehicles (MUVs), two and three-wheelers and auto
components. Also, the deregulation of FDI in this sector has helped foreign companies to invest huge
amounts in India.

“The government has instilled confidence in the market with assurance of positive policy changes.
We hope that by the fiscal year 2014–15, capacity utilisation will go up to 90 per cent," said Mr
Harish Lakshman, President, ACMA.

Road Ahead
The rapidly globalising world is opening new avenues for the transportation industry, generating the
need for more efficient, safe and reliable modes of transportation, which is subsequently adding to
the auto component industry’s growing opportunities. According to a report by the Confederation of
Indian Industry (CII), the Indian auto component industry is set to become the third largest in the
world by 2025. Also, by that time, newer verticals and opportunities for component manufacturers
will open up as the automobile market will shift towards electric, electronic and hybrid cars, and
newer technologies will have to be adopted via systematic research and development.

Indian auto component makers are well positioned to benefit from the globalisation of the sector as
exports potential could be increased by up to four times to US$ 40 billion by 2020.
Exchange Rate Used: INR 1 = US$ 0.0157 as on April 28, 2015
References: Media Reports and Press Releases, Department of Industrial Policy and Promotion
(DIPP), Automotive Component Manufacturers Association of India (ACMA), Union Budget 2014-
15, Confederation of Indian Industry (CII)

The Automotive Component Manufacturers Association of India (ACMA) is the nodal agency
for the Indian Auto Component Industry.

Its active involvement in trade promotion, technology up-gradation, quality enhancement and
collection and dissemination of information has made it a vital catalyst for this industry's
development. Its other activities include participation in international trade fairs, sending trade
delegations overseas and bringing out publications on various subjects related to the automotive
industry.

ACMA is represented on a number of panels, committees and councils of the Government of India
through which it helps in the formulation of policies pertaining to the Indian automotive industry.

For exchange of information and especially for co-operation in trade matters, ACMA has signed
Memoranda of Understanding with its counterparts in USA, Canada, UK, France, Italy, Spain, Japan,
South Korea, Malaysia, Uzbekistan, Pakistan, Australia, Egypt, Iran, Tunisia, and South Africa,
Thailand and Scandinavia.

ACMA represents over 479 companies, whose production forms a majority of the total auto
component output in the organized sector. In the domestic market, they supply components to
vehicle manufacturers, Tier-1 suppliers, to state transport undertakings, defense establishments, and
railways and even to the replacement market. A variety of components are being exported to OEMs
and aftermarkets worldwide.

The industry has been exporting around 15% of its output and growing at the rate of 30%. In the year
2003-04, industry has exported US$ 1 billion versus US$ 760 million in year 2002-2003. Principal
export items include replacement parts, tractor parts, motorcycle parts, piston rings, gaskets, engine
valves, fuel pump nozzles, fuel injection parts, filter & filter elements, radiators, gears, leaf springs,
brake assemblies & bearings, clutch facings, head lamps, auto bulbs & halogen bulbs, spark plugs
and body parts.

Society of Indian Automobile Manufacturers (SIAM) is the apex Industry body representing 38
leading vehicle and vehicular engine manufacturers in India.

SIAM is an important channel of communication for the Automobile Industry with the Government,
National and International organisations. The Society works closely with all the concerned stake
holders and actively participates in formulation of rules, regulations and policies related to the
Automobile Industry.

SIAM provides a window to the Indian Automobile industry and aims to enhance exchanges and
communication expand economics, trade and technical cooperation between the Automotive Industry
and its international counterparts.
With its regular and continuous interaction with international bodies and organizations it aims to
facilitate up gradation of technical capabilities of the Indian Industry to match the best practice
worldwide.

SIAM also interacts with worldwide experts to assess the global trends and developments shaping
the Automotive Industry. It has been actively pursuing issues like Frontier Technologies viz.
Telematics: Promotion of Alternative Fuels including Hydrogen Energy for automotive use through
cell vehicles and Harmonization of Safety and Emission Standards etc.

Dissemination of information is an integral part of SIAM'S activities, which it does through various
publications, reports, seminars and conferences.

SIAM organizes the biennial Auto Expo series of trade fairs in co-operation with Confederation of
Indian Industry (CII) and Automotive Component Manufacturers Association of India (ACMA).

SIAM has been striving to keep pace with the socio-economic and technological changes shaping the
Automobile Industry and Endeavour to be a catalyst in the development of a stronger Automobile
Industry in India.

Indian Auto Industry is the


 Largest Three Wheeler Market in the World
 Second largest Two Wheeler Market in the World
 Fourth largest Passenger Vehicle Market in Asia
 Fourth largest Tractor Market in the World
 Fifth largest Commercial Vehicle Market in the World

India is the second Largest Producer of Motorcycles in the world after China

Range of Vehicles made in India include


Light Passenger Vehicles including Passenger Cars, MUV's, SUV's, Commercial Vehicles including
Light Commercial Vehicles, Medium and Heavy Commercial Vehicles and Buses, Tractors
including Farm, Earthmoving and Construction Equipments, Two Wheelers including Motorcycles,
Scooters and Mopeds, Three Wheelers including Passenger Carriers and Goods Carriers.

TRACTOR MARKET IN INDIA


The all India as well as state and region wise market share analysis of various brands of tractors has
been carried out. This will specially be useful to the tractor manufacturers to know the states/regions
where they have good market share & the states/regions where they need to know the reasons of low
market share so that they can plan future marketing strategies accordingly to increase their market
share.

Tractor industry flourishes amidst slowdown


Buoyed by good monsoons, the tractor segment has shown a growth of over 20 per cent even as the
automobile industry bid good bye to one of the toughest year for the sector. The segment also shows
promise for the future as the industry expects the growth to be good for at least the next 2-3 years on
the back good consumer sentiment driven by better prices and crop production.
President of Tractor Manufacturers Association of India T. R. Kesavan said the tractor sector as a
whole in India had grown by 23.57 per cent as of end November 2013 in the current fiscal.
The industry was likely to be about 6,25,000 tractors this year in size and is expected to have a
CAGR (compounded annual growth rate) of about 7 per cent over the next five years, he added.
“Government of India remains committed towards rural development and agri-mechanisation besides
other factors like scarcity of farm labour, healthy credit availability, moderate penetration and
shortening replacement cycle that continue to encourage demand for tractors,” .
Mr. Kesavan, who is also the Senior Vice-President (Marketing & Product Strategy), Tractors and
Farm Equipment Limited, said the outlook for the farm equipment industry remained positive as the
market would increasingly move towards farm mechanization. “Currently, it is more into
tractorisation with some amount of mechanization in the harvesting and extensive mechanization in
land preparation. “In future, given the scarcity of farm labour and its high cost, most farm practices
will become mechanized”.
STEERING GEAR INDUSTRY IN INDIA
Global gear demand will climb 4.7 percent annually through 2013, driven in part by a shift toward
more expensive, energy-efficient units. China and India will register some of the strongest market
advances, with China expected to claim one-third of all new demand and pass Japan as the second
largest market behind the US.

This study analyzes the $135 billion world gear industry. It presents historical demand data for the
years 1998, 2003 and 2008, and forecasts for 2013 and 2018 by product (gear assemblies, individual
gears), market (e.g., motor vehicles, machinery), source (OEM, aftermarket), world region (e.g.,
Asia/Pacific, North America, Western Europe) and for 21 countries.
The study also considers market environment factors, details industry structure, evaluates company
market share and profiles 40 industry participants, including General Motors, ZF Friedrichshafen and
Volkswagen.

India based Bombay Industries is one of the leading manufacturer suppliers and exporter of a wide
range of high quality tractor parts, tractor accessories, agriculture implements and fabricated
equipment. We specialize in farm tractor parts, lawn tractor parts, tractor spare parts, garden
tractor accessories and spars for the highly reputable Mahindra Tractor.

Tractor spare parts like 3 Point Linkage, Chassis Components, Chassis Parts, Engine
Components, Hydraulic Parts, Agricultural Implements, Tractor Trolleys, transmission gears
and shafts, engine gears, differential bevel gears, steering shafts and steering gears, engine
connecting rod, crankshafts, axle shafts and a range of other replacement parts for tractors like ford,
international, Zetor, Ursus, Zetor super, Eicher, Duetz and Russian Belarus.
SECTION B : COMPANY PROFILE

RANE (MADRAS) LIMITED,


79/84, Hootagalli industrial area,
Mysore- 570 018.

THE RANE GROUP


Founded in 1929 as a distributor of automobiles & auto components and diversifying into
manufacturing in 1959, Rane Group of Companies continues to be the preferred supplier of auto
components to major OEMs, both in India and abroad. The Rane Group serves a range of industry
segments including Passenger Cars, Multi-Utility Vehicles, Commercial Vehicles, Farm Tractors,
Three wheelers, Two Wheelers and Stationary Engines. Today, as we take pride in our 75 th year of
existence, Rane Group of companies provides international-quality products at competitive costs thus
taking the business of our customers ahead. Our focus and endeavour has never ceased to be
anything but quality, as also continuous improvement and specialization in design and manufacture
of our automotive components. At Rane, we understand that just being good at our work is not
enough. Going that extra mile and delighting our customers through total quality is a necessity.
Quality requires us to look at our business from the customer’s perspective, and not ours. Having
understood their needs and processes, we at Rane have adopted TQM as our way of life. Thus,
identifying areas where we can add significant value or improvement from our customer’s
perspective.

VISION
To stimulate and nurture the intrinsic desire in people to learn, grow and enhance performance to
achieve success and growth.

MISSION AND VALUES


 Provide superior products and services to their customers and maintain market leadership.
 Evolve as an institution that serves the best interests of all stakeholders.
 Pursue excellence through total quality management.
 Ensure the highest standards of ethics and integrity in all our actions.
RANE GROUP:

RANE GROUP

Rane Holdings Limited

Rane (Madras) Limited

Rane Engine Valve Limited

Rane Brake Lining Limited

Rane Diecast Limited

Rane TRW Steering Systems Limited

Rane NSK Steering Systems Limited

Kar Mobiles Limited

JMA Rane Marketing Limited

SasMos HET Technologies Limited

Rane Holdings America Inc

PROFILE
 Started Manufacturing from 1959
 Strategic Technical Alliance
 Access to best technology
 Group turnover of 538 million USD for the year 2012 – 13
 Preferred supplier to major OEMs in India and Abroad
 Serves a variety of industry segments: Passenger Cars, Multi Utility Vehicles, Light
Commercial Vehicles, Medium & Heavy Commercial Vehicles, Farm Tractors, Three-
wheelers, Two-wheelers and Stationary Engines
TECHNOLOGY
 Rane Group partners with a wide spectrum of auto majors to provide concept to product
solutions. This is made possible by well integrated design, manufacturing & testing facilities
at each of the group companies.
 Being manufacturers of safety and critical components, technology development has been a
focus area in all the Rane Group companies. Rigorous testing, continuous up gradation of in-
house technology and support from strategic development partners has enabled Rane to
enhance technical competencies at all levels.
 Leverage the technology portfolio of our 3 major partners – TRW, NSK and Nisshinbo.
 With a vision to become technologically self sufficient, we are steadily increasing our R&D
Investments – from 0.5% of sales in the past to 1.5 % in the future.
 Technologies developed in recent past – Hydrostatic Steering Unit, New generation pumps-
drooping flow, Seat belts-Pre-tensioner & Child restraint, Tilt & Telescopic column with
integrated collapse, NVH reduction and lower telescopic load and Electric Power Steering.

MILESTONE

From a distributor of automobiles and auto components, to the winner of the most coveted quality
awards for manufacturing.

Rane Brake Lining Limited wins Deming Grand Prize (formerly JQM)
2013 Rane TRW Steering Systems Limited – Occupant Safety Division (OSD)
commenced manufacturing of Airbags

2012 Rane (Madras) Limited wins Deming Grand Prize (formerly JQM)

2011 Rane TRW Steering Systems Limited (SGD) wins Japan Quality Medal (JQM)

Rane NSK Steering Systems Limited commenced manufacturing of Electric


2008
Power Steering

2007 Rane (Madras) Limited wins Deming Prize


Rane Engine Valve Limited wins Deming Prize
Rane TRW Steering Systems Limited – (Steering Gear Division) wins Deming
2005
Prize
Invested in High Pressure Die Casting products
2003 Rane Brake Lining Limited wins Deming Prize
TQM launched under guidance of “Union of Japanese Scientists and Engineers”,
2000
Japan

TRW JV also commenced manufacture of occupant restraints


1995 Established JV with NSK for Energy Absorbing Steering Columns
Founded Rane Institute for Employee Development

1991 Established JV with JMA for distribution of auto components

1987 Established JV with TRW for Power Steering Systems

1975 Established JV with TRW for Power Steering Systems

1974 Established Kar Mobiles Limited to manufacture Automotive and Large Valves

1964 Started manufacture of Friction Material

1960 Established facility to make Tie Rod Ends

1959 Diversified into manufacturing and established plant for IC Engine Valves

1936 Incorporation as Public Limited company

1929 Rane was founded as a distributor of automobiles & parts

RANE’S MAJOR CUSTOMERS IN INDIA ARE:


Rane (Madras) Limited [RML]

Figure 3.1: Front view of Rane (Madras) Limited

RML BACKGROUND
Rane (Madras) Limited [RML] plant was commissioned in the year 1984 to manufacture and supply
steering gears and suspension joins and linkages for tractors, commercial vehicles and passenger
cars. Recently hydraulic products are added to the product portfolio. Plant is situated at 140kms from
Bangalore, the factory has a total land area of 88660sqm and a built up area of 22473sqm currently
287 people are employed here.
PROFILE
 Inception of manufacturing facilities in the year 1960
 Manufacturer of steering & suspension systems for every segment of automobile industry,
namely; Passenger cars, Multi utility vehicles, Light commercial vehicles, Heavy commercial
vehicles and Farm tractors
 Branched in Hydraulic products in anticipation of shift in customer requirements
 Best in class manufacturing facilities
 Strategic Technical partnerships with M/s TRW Inc, USA for Steering Gear Products &
TRW Ehrenreich GmbH & Co., Germany for Steering Linkage Products
 Holds major market share in India both in Manual steering gear systems & suspension
systems

Deming Prize Deming Grand Prize

Since its inception in 1960, Rane (Madras) Ltd., (RML) has grown to become a leading manufacturer
of Steering and suspension systems for every segment of the automobile industry, viz. Passenger
Cars, Multi Utility Vehicles, Farm Tractors and Small, Light, Medium & Heavy Commercial
Vehicles. Staying in tune with the changing times, RML has now diversified into Hydraulic
products.

RML manufactures manual recirculating ball type steering gear, manual and mechanical rack &
pinion steering gear and hydrostatic steering units (power steering for tractors and off - highway
applicatins). RML is strategically driven by indigenous R&D effort and constant upgradation of its
world class validation facilities.

RML also manufactures steering linkages like tie-rod assemblies, drag link assemblies, inner ball
joints and outer ball joints (for rack & pinion steering gear), suspension linkages like control arms
(upper & lower), suspension ball joints (upper & lower) and hydraulic cylinders for steering
application.

The vision of RML is to be the leader in the domestic Steering business & establish global
presence.
ORGANISATION STRUCTURE
The organization is headed by the President who reports to the Chairman and the Board of Directors.
The President is supported by Plant Heads in operational matters and by functional heads in areas of
Marketing, R&D, HR, Materials, TQM, Finance and IT.

The organization follows a matrix structure. In this structure, in each plant the different functions
administratively report to the Plant Head, while functionally they report to their respective corporate
head.

Chairman

President

Plant Heads
(I, II, III, IV)

Manufacturing Plant Manufacturing Plant Materials


Engineering Engineering
(PLE) (MED)

Plant HR Plant Finance TQM

Materials (MMD)

R&D

HR

Marketing

Finance & IT

TQM
Figure 3.2: Organization structure
DESIGN
 Core design philosophy of “getting it right the first time”
 Contemporary computer aided engineering and design applications
 Finite element analysis for all critical parts
 Vehicle steering system analysis to simulate real life conditions

COMPANY MILESTONES
 1960 - Steering linkages
 1975 - Re-circulating ball type manual steering gears
 1985 - Lower control arms
 1995 - Rack & pinion manual steering gears
 2000 - Launch of TQM
 2006 - Hydrostatic Steering gears
 2007 - Hydraulic cylinders
 2007 - Won Deming Prize
 2008 - Mechanical Rack & Pinion steering gear for EPS
 2012 - Won Deming Grand Prize

TECHNOLOGY
The journey to continuously enhance product life and reliability has seen various initiatives in
deploying appropriate product and process technologies. The focus areas are:

 Reducing friction
 Light weighing
 Sealing
 Reducing need for service / improving maintainability

Ball joints for a wide application catering:


 Greased-for-life maintenance free design
 Controlled torque for optimum application
 Corrosion-free with specialized coatings

Manual and Mechanical Steering systems with:


 Low friction features for controlled torque output
 Specially manufactured components for enhanced product life
 High environment resilience through the use of specialized seals and coatings
R&D CAPABILITIES
 Comprehensive design facilities to simulate varied environmental scenarios
 State-of-the-art test facility to validate product feature parameters, functional parameters,
endurance and environmental integrity.

MANUFACTURING
The production plants at Chennai (2 plants), Mysore, Puducherry each address a specific industry
segment. Independent manufacturing cells produce specialised high end components.

 Chennai plant - Light Commercial vehicle, Heavy Commercial vehicle and Utility vehicles
segments
 Mysore plant - Tractor and Commercial vehicle segments, and Hydraulic products
 Puducherry plant - Passenger car segments
 Varanavasi (Chennai) plant - Exports market
 Uttarakhand plant - Caters specifically to the customers in the North of India

PRODUCTS
1. Manual steering gears

Re - Circulating Ball Type Steering Gears Rack & Pinion Type Steering Gears
2. Steering linkages

Tie Rod Assemblies Drag Link Assemblies

Center Link Assemblies Gear Shift Ball Joints

Outer and inner ball joints

3. Suspention components
4. Hydraulic products

Hydrostatic Steering for Farm Tractors and Hydraulic Cylinders


Off Highway Machines

QUALITY
 IS0/TS 16949:2002 certifications for each of its manufacturing locations
 IS0 14001 certified plants
 OHSAS 18001 certified
 Deming Prize winner in the year 2007
 Deming Grand Prize winner (formerly JQM) in the year 2012
SECTION C : CORPORATE SOCIAL RESPONSIBILITY
Education: The Company supports the studies of High School girl children and Engineering Polytechnic
students in the rural areas, where our plants are located. Rane established Rane Polytechnic Technical
Campus – A Self financed Polytechnic College to empower students with Technical knowledge and Industry
Specific Skills.
Health: Rane supports hospitals for treatment of chronic and needy patients, apart from promoting rural
health at our plant locations.
Empowerment of Women: Rane supports and promotes Women Self Help Groups at the plant locations
offering better job and self-employment opportunities through Counselling & skills training, so that they can
look forward to a future of hope and advancement.
Eco-friendly: Rane is responsible towards the environment and the surroundings too. The company actively
participates in: Rain water harvesting at Plants, Water Conservation campaigns, Promotion of Watershed
development, Percolation / Irrigation.

Their CSR programs are classified into 3 categories :


- HIGH IMPACT PROGRAMS : Long lasting sustainable impact, leading to transformation of
individual and community
 EDUCATION – , Empowering youth & Women empowerment programs.
 ENVIRONMENT – Tree Plantation, Wind Power Generation, Social Waste Management.

- MEDIUM IMPACT PROGRAMS : Short term programs


 Health Camps, Blood Donation, Organ Donation
 Supporting Civic Facilities – Street light, Road, Water tank.

- LOW IMPACT PROGRAM : Situational programs


 AWARENESS PROGRAMS – Health, Road Safety
 Financial support to NGO’s
 Donation of articles to old age homes.

PROJECT SUMMARY
Rane Focus Monitoring Start & Amount
Sl Title Objectives
Area Mechanism End Date Spent ( Rs. )
Mid – Day Meal
Program in To provide
01.04.2014
Association with Health / nutritious
1 Daily to 2,00,170.00
Akshaya Patre Education and tasty
31.03.2015
Foundation food
( ISKON ) Mysore.
To provide
Adoption of Children
education to
in Association with Education /
children
2 Jana Jagruthi Rural Community Monthly 01.08.2014 1,45,000.00
until they
Development Society, Develpoment
complete
Mysore.
10th std.
CSR COMMITTEE
[ BOARD / COMPANY / PLANT ]

BOARD COMPANY PLANT


Member 1 Member 1 ( B H ) MR. SATYENDRA O D
Member 2 Member 2 ( CFO ) MR.SARVAMANGALA H R
Member 3 Member 3 ( CHR ) MR. RAGHAVENDRA NAIK

Working Team
- Mr. Balakrishna ( RML, P 2 )
- Mrs. Misbah ( RML, P 2 )

Objectives of the Mid-Day Meal program by Akshaya Patra Foundation ( ISKON ), Mysore.

 Avoid Class room hunger.  Address Malnutrition.


 Increase school enrolment.  Empower women though employment
 Increase school attendance.

Today, India’s Mid-Day meal scheme is one of the largest school lunch program in the world.
104 million children were covered from 1.15 million schools during 2013 - 14.
Total cost per meal is at Rs. 7.25 / meal.
The government provides a subsidy of Rs. 4.10 / meal

The deficit amount Rs. 3.15 / meal borne by Rane Madras Ltd., P2

Koorgalli Government Higher Primary School Having a combined strength of about 267 students
from 1st to 7th standard.

Standard 1 2 3 4 5 6 7
Total No. of students per class 17 32 44 44 46 51 53

Total No. of Students i.e. 267 X Rs. 3.15 / Meal X 238 Approximate days in a year =
Rs. 2,00,170.00 . The Payment to the foundation is made on a quarterly basis.
VII . LEARNING EXPERIENCE

It was a life time experience, the learning was immense and it is a memory that I will cherish in my
professional life. It broke the barrier between the theoretical learning and practicality in the industry.

I learned about the level of efforts that go into executing a program at the corporate level and how it
takes a set of people to come together to achieve milestones, goals and visions of an organization.

CSR is new in the industry and our learning was just as new as the company. The said company’s
Mid Day Meal program that was associated with the Akshaya Patre Foundaton ( ISKON ) Mysore,
gave is a thoughtful insight about the key factors that are involved in reaching out to provide food for
the students of various schools, the process from acquiring the rice and other food material till the
delivery of the food to the school are huge, it looks easy outside or it is a program where critics
review, but the effort that goes into it is mind blowing, hats off to the foundation APF removed that
the perception about the mid day meal program and created a huge respect and admiration to the
work that goes in.

Rane ( Madras ) Ltd., Plant 2 had a very pleasant working environment and our external guide in the
company Mrs. Misbah ( Assistant HR Manager ) was very supportive and it was the first time that
she had Interns for the role of learning CSR.

Initially in our first week of learning, I was briefed upon how the selection towards the CSR program
happens and the HR policies towards CSR as a company initiative.

As I got into the flow of learning, My perspectives changed towards the society and its needs. We
have so much and yet we complain about not having things. CSR opened my principles to a whole
new level.

CSR is more than just a program it is a Responsibility everyone carries towards a greater good of the
society.

My conclusion would be that , in this competitive world , CSR is the catalyst or the game changer to
judge the ethics, values and principles a company follows. CSR in the long run create a huge impact
towards creating a better standard of living for people. I believe that CSR would be the reason for
creating sustainable growth and a benchmark in our present economic situation.

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